Slim Relay G2RV. Features. Test switch operation. Protection cover: lock. Protection cover: unlock. Protection cover open. Protection cover close

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1 Slim Relay GRV The only truly industrial 6 mm relay Lockable test switch models now available. Large plug-in terminals for reliable connection. LED indicator and mechanical flag for status indication. Input type with gold plated contacts available. Transparent housing allows inspection of contact condition. Slim width to save space. Push-in terminals and accessories for easy wiring. Lloyd s approval Test switch type No test switch type PATENTED LR Features Test switch operation Protection cover: lock Protection cover: unlock Protection cover open Protection cover close Contact normal position Contact operated position (ON state) OMRON Lockable test switch can be used in this way: When the protection cover (located directly over the test switch) is closed, the test switch is retained in normal position (OFF state) by the protection cover. After opening the protection cover, the test switch can be unlocked. The test switch can then be moved to the operated position (ON state). After using the test switch, move it to the normal position (OFF state) and close the protection cover to prevent unwanted operation of the test switch. * Please check Precautions (Page. 7 : Precaution of test switch operation) when using test switch. Application of test switch: Example: Checking operation of Relays and sequence circuits. Slim Relay GRV

2 Model Number Structure Model Number @ Auxiliary Type Designation SL: Slim relay and socket combination. Wire Connection 7: Screw terminals 5: Push-in terminals 3. Relay LED 0: Without LED 4. Relay Test switch 0: No test switch type : Test switch type 5. Contact form AP: Input type Blank: Standard type 6. Input Voltage Note: LED indicator available on socket. Ordering Information Classification Relay and Socket Combinations No test switch type Test switch type Enclosure rating Input voltage Type of connection Test switch Contact form (SPDT) Standard type Input type Plug-in terminals General-purpose Unsealed AC/DC Screw terminals No GRV-SL700 GRV-SL700-AP Input voltage Standard type (No test switch type) Yes GRV-SL Push-in terminals No GRV-SL500 GRV-SL500-AP Contact form (SPDT) Yes GRV-SL Input type (No test switch type) Screw terminals Push-in terminals Screw terminals Push-in terminals VDC GRV-SL700 VDC GRV-SL500 VDC GRV-SL700-AP VDC GRV-SL500-AP VDC 4 VDC GRV-SL700 4 VDC GRV-SL500 4 VDC GRV-SL700-AP 4 VDC GRV-SL500-AP 4 VDC 4 VAC/DC GRV-SL700 4 VAC/DC GRV-SL500 4 VAC/DC GRV-SL700-AP 4 VAC/DC GRV-SL500-AP 4 VAC/DC 48 VAC/DC GRV-SL VAC/DC GRV-SL VAC/DC GRV-SL700-AP 48 VAC/DC GRV-SL500-AP 48 VAC/DC VAC GRV-SL700 VAC GRV-SL500 VAC GRV-SL700-AP VAC GRV-SL500-AP VAC 30 VAC GRV-SL VAC GRV-SL VAC GRV-SL700-AP 30 VAC GRV-SL500-AP 30 VAC Input voltage Contact form (SPDT) Standard type (Test switch type) Input type (Test switch type) Screw terminals Push-in terminals Screw terminals Push-in terminals 4 VDC GRV-SL70 4 VDC GRV-SL50 4 VDC VAC/DC GRV-SL70 4 VAC/DC GRV-SL50 4 VAC/DC Slim Relay GRV

3 Specifications Input Ratings Rated voltage Rated current * Must operate voltage Contact Ratings *) P level: λ 60 = /operation *) If a gold layer is destroyed, contact ratings of standard type are applicable. Characteristics Note: Values in the above table are the initial values. Must release voltage AC DC % of rated voltage AC (VA) Approx. 50 Hz 60 Hz Power consumption DC (mw) Approx. VDC ma 80% % mw ±% 4 VDC ma mw 4 VAC/DC. ma.5 ma 3.0 ma 0.5 VA 300 mw 48 VAC/DC 8.5 ma 9.0 ma 5. ma 0.4 VA 50 mw VAC 7. ma 7.5 ma VA VAC 7.3 ma 7.9 ma VA --- *) Rated currents are measured at 3 degrees Celsius (ambient) Input voltage % of rated voltage Item Standard type (GRV-SL700, 500, 70, 50) Input type (GRV-SL700-AP, 500-AP) * Number of poles pole Load Resistive load (cosφ = ) Inductive load (cosφ = 0.4, L/R = 7 ms) Resistive load (cosφ = ) Rated load 6 A at 50 VAC; 6 A at 30 VDC.5 A at 50 VAC; A at 30 VDC 50 ma at 30 VAC; 50 ma at 36 VDC Rated carry current 6 A 50 ma Max. switching voltage 400 VAC, 5 VDC 30 VAC, 36 VDC Max. switching current 6 A 50 ma Max. switching power,500 VA 500 VA 80 W 60 W Failure rate (reference value) * ma at 5 VDC (P level) ma at 0 mvdc (P level) Item Standard type (GRV-SL700, 500, 70, 50) Input type (GRV-SL700-AP, 500-AP) Contact resistance 0 mω max. Operate (set) time 0 ms max. Release time 40 ms max. Max. operating frequency Mechanical: 8,000 operations/hr Electrical:,800 operations/hr (under rated load) Insulation resistance,000 MΩ min. (at 500 VDC) Dielectric strength 4,000 VAC, 50/60 Hz for min between coil and contacts*;,000 VAC, 50/60 Hz for min between contacts of same polarity Vibration resistance Destruction: to 55 to Hz, 0.50 mm single amplitude (.0 mm double amplitude) Malfunction: to 55 to Hz, 0.50 mm single amplitude (.0 mm double amplitude) Shock resistance Destruction:,000 m/s Malfunction: 00 m/s when energized; 0 m/s when not energized Endurance Mechanical: 5,000,000 operations min. Electrical: 0,000 Typical; NO 70,000 operations min. ; Mechanical: 5,000,000 operations min. Electrical: 5,000,000 operations min. NC 50,000 operations min. Ambient temperature Operating: 40 C to 55 C (with no icing or condensation) Ambient humidity Operating: 5% to 85% Weight Approx. 35 g Overvoltage category III Pollution degree Contact material AgSnIn AgSnIn + Gold Plating Creepage distance 7.0 mm Clearance distance 5.5 mm Slim Relay GRV 3

4 Approved Standards UL 508 (File No. E4643) Model Contact form Coil ratings Contact ratings Operations GRV-SL Series SPDT to 48 VDC 4 to 30 VAC 50 VAC 6 A (Resistive Load) 30 VDC 6 A (Resistive Load) 400 VAC A (Resistive Load) 6,000 IEC/VDE (EN 68) Contact form Coil ratings Contact ratings Operations SPDT, 4 VDC 4, 48 VAC/DC, 30 VAC 50 VAC 6 A (Resistive Load) 30 VDC 6 A (Resistive Load) 400 VAC A (Resistive Load) 50,000 50,000 6,000 Lloyd's (File No. 07/07 (E)) Model Contact form Coil ratings Contact ratings GRV-SL Series SPDT, 4 VDC 4, 48 VAC/DC, 30 VAC 50 VAC 6 A (Resistive load) 50 VAC.5 A (PF0.4) 30 VDC 6 A (Resistive load) 30 VDC A (L/R=7ms) Engineering Data Endurance Switching capacity of DC resistive load Endurance ( 3 operations) VDC inductive load (L/R=7ms) 30VDC resistive load 50VAC inductive load (cos ϕ = 0.4) 50VAC resistive load DC Breaking Current (A),0,0 0, Switching voltage (VDC) Switching current (A) Typical Operating and Release Time Model number Operating time (typical) Release time (typical) DC 5 ~ 7 ms 5 ~ 8 ms DC4 5 ~ 7 ms 6 ~ 9 ms AC/DC4 5 ~ 7 ms 7 ~ ms AC/DC48 5 ~ 7 ms ~ 30 ms AC ~ 5 ms ~ 30 ms AC30 ~ 5 ms ~ 30 ms 4 Slim Relay GRV

5 Accessories PLC Interface Contact form Relay PLC Interface Standard type series PRVC-8-O-F Input type GRV-SL700-AP series PRVC-8-I-F PRVC-8-O-F (for series only) Model number Description Connection PRVC-8-O-F PLC Output Interface for 8x PNP - type Ribbon cable connector Pole, IEC603/ Specifications Electrical schematic PRVC-8-O-F Input Rated voltage 30 VAC/VDC max. Current capacity 0.5 A per channel.0 A total current, power supply terminal Characteristics Ambient Operating: 0 to 55 C temperature Storage: 0 to 85 C Overvoltage III category Pollution degree PRVC-8-I-F (for GRV-SL700-AP series only) Model number Description Connection PRVC-8-I-F PLC Output Interface for 8x GRV-SL700-series PNP - type Ribbon cable connector Pole, IEC603/ Specifications Input Rated voltage 30 VAC/VDC max. Current capacity 0.5 A per channel.0 A total current, power supply terminal Characteristics Ambient Operating: 0 to 55 C temperature Storage: 0 to 85 C Overvoltage III category Pollution degree Electrical schematic PRVC-8-I-F Slim Relay GRV 5

6 Cables for PLC Interface Cables selection List Model number PRV-4-0C PRV-4-00C PRV-4-300C PRV-4-500C Cable to connect CJ to 4 Output To be used for (combined with PRVC-8-O-F) CJW-OD3/OD6 CJW-OD3/OD6 CJW-OD3/OD6 CJW-OD3/OD6 PRV-A0C Universal (stranded wires) PRV-00C Universal (stranded wires) PRV-A300C Universal (stranded wires) PRV-A500C Universal (stranded wires) PRV-A050C-OMR GRT GRT-OD8(G)- PRV-A0C-OMR GRT GRT-OD8(G)- PRV-A050C-OMR NX NX-OD456 PRV-A0C-OMR NX NX-OD456 PRV-00C-SIM S7/300 6ES7 3-BL00-0AA0, 3DO PRV-50C-SIM S7/300 6ES7 3-BL00-0AA0, 3DO PRV-300C-SIM S7/300 6ES7 3-BL00-0AA0, 3DO PRV-500C-SIM S7/300 6ES7 3-BL00-0AA0, 3DO PRV-00C-SIM S7/400 6ES74-BL00-0AA0 & 6ES74-7BL00-0AB0, 3DO PRV-50C-SIM S7/400 6ES74-BL00-0AA0 & 6ES74-7BL00-0AB0, 3DO PRV-300C-SIM S7/400 6ES74-BL00-0AA0 & 6ES74-7BL00-0AB0, 3DO PRV-500C-SIM S7/400 6ES74-BL00-0AA0 & 6ES74-7BL00-0AB0, 3DO Model number PRV-4-0IFC PRV-4-0IMC PRV-4-00IFC PRV-4-00IMC PRV-4-300IFC PRV-4-300IMC PRV-4-500IFC PRV-4-500IMC PRV-A0C PRV-00C PRV-A300C PRV-A500C PRV-A050IC-OMR GRT PRV-A0IC-OMR GRT PRV-A050IC-OMR NX PRV-A0IC-OMR NX PRV-00C-SIM S7/300 PRV-50C-SIM S7/300 PRV-300C-SIM S7/300 PRV-500C-SIM S7/300 PRV-00C-SIM S7/400 PRV-50C-SIM S7/400 PRV-300C-SIM S7/400 PRV-500C-SIM S7/400 I/O Model number Cable length Interface unit PLC Connection Connectors Output PRV-4-0C.0 m PRVC-8-O-F OMRON PLC MIL40 - MIL PRV-4-00C.0 m 4 CJ Series: MIL 4 PRV-4-300C 3.0 m PRV-4-500C 5.0 m Input PRV-4-0IMC.0 m PRVC-8-I-F OMRON PLC MIL40 - MIL PRV-4-00IMC.0 m 4 CJ Series: MIL 4 PRV-4-300IMC 3.0 m PRV-4-500IMC 5.0 m Input PRV-4-0IFC.0 m PRVC-8-I-F OMRON PLC FCN40 -MIL PRV-4-00IFC.0 m 4 CJ Series: 4 Fujitsu PRV-4-300IFC 3.0 m PRV-4-500IFC 5.0 m Input To be used for (combined with PRVC-8-I-F) CJW-ID3/ID33/ID6 CJW-ID33/ID6 CJW-ID3/ID33/ID6 CJW-ID33/ID6 CJW-ID3/ID33/ID6 CJW-ID33/ID6 CJW-ID3/ID33/ID6 CJW-ID33/ID6 Universal (stranded wires) Universal (stranded wires) Universal (stranded wires) Universal (stranded wires) GRT-ID8- GRT-ID8- NX-ID444 NX-ID444 6ES7 3-BL00-0AA0, 3DI 6ES7 3-BL00-0AA0, 3DI 6ES7 3-BL00-0AA0, 3DI 6ES7 3-BL00-0AA0, 3DI 6ES74-BL00-0AA0 & 6ES74-BL0-0AA0, 3DI 6ES74-BL00-0AA0 & 6ES74-BL0-0AA0, 3DI 6ES74-BL00-0AA0 & 6ES74-BL0-0AA0, 3DI 6ES74-BL00-0AA0 & 6ES74-BL0-0AA0, 3DI 9 CN 9 CN (45) Cable length as indicated by model number. = length in centimeters (300) CN CN CN3 CN CN CN3 CN4 B B0 0 (45) Cable length as indicated by model number. = length in centimeters (300) CN CN CN3 CN CN CN3 CN4 6 Slim Relay GRV

7 4 pole IDC mounting to 4 CN CN CN CN Pole Cable length as indictad by model number. = length in centimeters CN CN CN Split into 4 sections Length = 30 cm CN4 CN CN CN CN NC NC NC NC 3 CN CN CN CN A3 A4 A5 A6 A7 A8 NC A9 A NC 8 B B B3 B4 B5 B6 B7 B8 NC B9 B B B B3 B4 B5 B6 B7 NC B8 40 pole IDC mounting to Omron PLC CJ-OD3 Technical data Control line AWG8/0.08 mm, tin-plated copper Diameter cable.7 mm (one end splits into 4 sections: A, B, C, D) Operating voltage 60 VDC Continuous current per signal wire 0.5 A Max. total current, 4 bytes, each.0 A Test voltage 0.5 KV, 50 Hz, min Operating temperature range -0 C to +50 C Cable, single sided pole IDC connector, to connect to I/O Model number Cable length Interface unit PLC interface Connectors Universal PRV-A0C.0 m - MIL - (Output/ PRV-00C.0 m No connector Input) PRV-A300C 3.0 m PRV-A500C 5.0 m?r?p?x?v?t 9 (45) Cable length as indicated by model number. = length in centimeters (70) () () Slim Relay GRV 7

8 pole IDC mounting to GRAY / BLACK 9 GRAY / RED 8 ORANGE / BLACK 7 ORANGE / RED 6 GREEN / BLACK 5 GREEN / RED 4 PINK / BLACK 3 PINK / RED BLUE / BLACK BLUE / RED Technical data Open end Pole Cable length as indictad by model number. = length in centimeters Outer isolation removed Control line Diameter cable Operating voltage Continuous current per signal wire Max. total current Test voltage Operating temperature range AWG6/0.4 mm, tin-plated copper 7.6 mm 60 VDC 0.5 A.0 A 0.5 KV, 50 Hz, min -0 C to +50 C GRT GRT I/O Model number Cable length Output PRV-A050C-OMR GRT 0.5 m PRVC-8-O-F OMRON Smart slice I/O module PRV-A0C-OMR GRT.0 m Interface unit PLC interface Connectors GRT Series GRT-OD8(G)- Input PRV-A050IC-OMR GRT PRV-A0IC-OMR GRT 0.5 m.0 m PRVC-8-I-F OMRON Smart slice I/O module GRT Series GRT-ID9(G)- XW7E pole - MIL B?X?V?T?R?P 9 (45) Cable length as indicated by model number. = length in centimeters (45) B6 A6 pole IDC mounting to GRT GRT B6 B A6 3 3 B4 4 B 4 A4 5 A4 5 B3 6 B4 6 A3 7 A5 7 B 8 B5 8 9 NC 9 B B6 NC 8 Slim Relay GRV

9 ?R?P NX NX I/O Model number Cable length Interface unit PLC interface Connectors Output PRV-A050C-OMR GRT 0.5 m PRVC-8-O-F OMRON I/O XW7F 6pole- PRV-A0C-OMR GRT.0 m module NX MIL Series Input PRV-A050IC-OMR GRT 0.5 m PRVC-8-I-F PRV-A0IC-OMR GRT.0 m B?X?V?T 9 (45) Cable length as indicated by model number. = length in centimeters (45) B6 A6 pole IDC mounting to NX NX B7 B A7 3 A3 3 B5 4 B3 4 A5 5 A5 5 B3 6 B5 6 A3 7 A7 7 B 8 B7 8 9 NC 9 B8 B8 NC Cables to connect Siemens S7/300 or S7/400 to 4 Model number Cable length PLC type Configuration PRV-00C-SIM S7/300.0 m Siemens S7/300 4x Byte PRV-50C-SIM S7/300.5 m PRV-300C-SIM S7/300 PRV-500C-SIM S7/ m 5.0 m PRV-00C-SIM S7/400.0 m Siemens S7/400 4x Byte PRV-50C-SIM S7/400.5 m PRV-300C-SIM S7/400 PRV-500C-SIM S7/ m 5.0 m Slim Relay GRV 9

10 Single Relays for Maintenance Model Number Number of Poles : pole. Terminals S: Plug-In 3. Relay LED Blank: Without LED Model number Replacement for GRV--S VDC GRV-SL700/500 VDC GRV--S VDC GRV-SL700/500 4 VDC GRV-SL700/500 4 VAC/DC GRV--S 48 VDC GRV-SL700/ VAC/DC GRV-SL700/500 VAC GRV-SL700/ VAC GRV--S-AP VDC GRV-SL700/500-AP VDC GRV--S-AP VDC GRV-SL700/500-AP 4 VDC GRV-SL700/500-AP 4 VAC/DC GRV--S-AP 48 VDC GRV-SL700/500-AP 48 VAC/DC GRV-SL700/500-AP VAC GRV-SL700/500-AP 30 VAC GRV--SI VDC GRV-SL70/50 4 VDC GRV-SL70/50 4 VAC/DC 4. Relay Test switch Blank: No test switch I: Test switch 5. Contact Material Blank: AgSnIn AP: AgSnIn hard gold-plated 6. Rated Coil Voltage VDC, VDC, 48 VDC GRV--SI GRV--S Cross bars Model Number Legend Number of Poles. Color 00: poles R: Red 030: 3 poles S: Blue 040: 4 poles B: Black 0: poles 00: 0 poles Model number Poles Color 3 Red (R) 4 Blue (S) Black (B) select color: R = Red, S=Blue, B=Black Plastic Labels for GRV Sockets Specification Max current (EN section / 99) Max. Voltage Max. Voltage when cutting Cross-bar without using separation plate or end-bracket 3 A 400 VAC 50 VAC Model number Box quantity Color R99-5 for GRV piece = sheet = 0 labels White Slim Relay GRV

11 Labels (Stickers) for GRV Sockets Model number Box quantity Color R99-6 for GRV piece = sheet = 484 labels (stickers) White Separating Plates Model number PRV-S Description Provides isolation between adjacent relays to achieve 400 V isolation. Slim Relay GRV

12 Dimensions Note: All units are in millimeters unless otherwise indicated. Complete Unit GRV-SL700 GRV-SL700-AP Dimensions Terminal Arrangement Input circuit max max V DC max. 4 Other Coil Voltage Five, M V DC GRV-SL70 Dimensions Terminal Arrangement Input circuit max. 6. max V DC max. 4 Other Coil Voltage Five, M Slim Relay GRV V DC

13 GRV-SL500 GRV-SL500-AP Dimensions Terminal Arrangement 4 Input circuit 6.7 max. 6. max V DC max. 4 Other Coil Voltage V DC GRV-SL50 Dimensions Terminal Arrangement 4 Input circuit 9.7 max. 6. max V DC max. 4 Other Coil Voltage V DC Slim Relay GRV 3

14 Single Relay GRV--S GRV--S-AP 5. max max. 33 max. Input circuit 6. 4 (Bottom View) GRV--SI 5. max max. 36 max. Input circuit 4 6. (Bottom View) Slim Relay GRV

15 Installation Tools series: Flat-Blade screwdriver should be used for mounting and / or releasing cables. series: Flat-Blade screwdriver should be used for mounting stranded wires without ferrules and / or releasing cables. Applicable Screwdriver Flat-blade, Parallel-tip,.5 mm diameter (3.0 mm max.) Flat-blade, Parallel-tip.5 dia. (3.0 mm max.) Flat-blade, Flared-tip Cannot be used. Examples: FACOM AEF..5 75E (AEF. 3 75E) VESSEL No (-).5 75 (No (-)3 0) WAGO -9 WIHA 60/.5 40 (60/3 50) *Chamfering the tip of the driver improves insertion when used as an exclusive tool. PRVC-8-O-F (for series only) Model number Description Connection PRVC-8-O-F PLC Output Interface for 8x PNP - type Ribbon cable connector Pole, IEC603/ Applicable Wires Applicable Wire Sizes GRV-SL700 Series Box clamp technology Wire type Applicable wire size Stripping length Stranded without ferrules mm 7mm Stranded with ferrules and plastic collar mm 7mm Stranded with ferrules without plastic collar mm 7mm Solid mm 7mm GRV-SL500 Series Push-in technology Wire type Applicable wire size Stripping length Stranded without ferrules mm mm Stranded with ferrules and plastic collar mm mm Stranded with ferrules without plastic collar mm mm Solid mm mm Slim Relay GRV 5

16 Wiring Use wires of the applicable sizes specified above. The length of the exposed conductor should be 7 mm for a GRV-SL700 series, mm for a GRV-SL500 series. GRV-SL700 GRV-SL500 7 mm mm Fig. Exposed Conductor Length Wiring Procedure for GRV-SL500 series Screwdriver hole Wire connection hole Wiring Removing Wire Insert the exposed conductor into the connection hole. Insert the specified screwdriver into the release hole. No other tools are required. Removing wire. Note: In case of wiring stranded wires without ferrules screwdriver should be inserted before inserting the wire. Screwdriver should be removed after fully insertion of the wire. Removing screwdriver. 6 Slim Relay GRV

17 Precautions Precautions for Connection Do not move the screwdriver up, down, or from side to side while it is inserted in the hole. Doing so may cause damage to internal components (e.g., deformation of the clamp spring or cracks in the housing) or cause deterioration of insulation. Do not insert the screwdriver at an angle. Doing so may break the side of socket and result in a short-circuit. Do not pour water or cleansing agents on the product. Doing so may result in electric shock. Do not use the socket in locations subject to solvents or alkaline chemicals. Do not use the socket in locations subject to ultraviolet light (e.g., direct sunlight). Doing so may result in markings fading, rust, corrosion, or resin deterioration. Do not dispose the product in fire. Removing from Mounting Rail To remove the socket from the mounting rail, insert the tip of screwdriver in the fixture rail, and move it in the direction shown below. Do not insert two or more wires in the hole. Wires may come in contact with the spring causing a temperature rise or be subject to sparks. Precaution for Operation of Test switch Insert the screwdriver along the hole wall as shown below. Tool: GRV-SL70/50 series:.5 mm width Flat-Blade screwdriver should be used for operation of test switch. Flat-blade, Parallel-tip,.5 mm diameter (3.0 mm max.) Flat-blade, Parallel-tip Screwdriver If lubricating liquid, such as oil, is present on the tip of screwdriver, the screwdriver may fall out resulting in injury to the operator. Insert the screwdriver into the bottom of the hole. It may not be possible to connect cables properly if the screwdriver is inserted incorrectly. General Precautions Do not use the product if it has been dropped on the ground. Dropping the product may adversely affect performance. Confirm that the socket is securely attached to the mounting track before wiring. If the socket is mounted insecurely it may fall and injure the operator. Ensure that the socket is not charged during wiring and maintenance. Not doing so may result in electric shock..5 dia. (3.0 mm max.) Flat-blade, Flared-tip Cannot be used. Cautions: When you operate a test switch, please turn off electrical power supply. After you have finished to operate a test switch, return the test switch to its original state Do not use test switch as a switch. Durability of test switch operation is more than 0 times. Please avoid to use the latching lever by ON state with carry current in long time, more than 4 hours to maintain the initial performance for operation checking. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by To convert grams into ounces, multiply by Cat. No. JE-EN-07 In the interest of product improvement, specifications are subject to change without notice. Slim Relay GRV 7

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