What s New? RobotStudio

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1 RobotStudio Revision:

2 The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like. In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein. This manual and parts thereof must not be reproduced or copied without ABB's written permission. Additional copies of this manual may be obtained from ABB. The original language for this publication is English. Any other languages that are supplied have been translated from English. Copyright ABB All rights reserved. ABB AB Robotics Products SE Västerås Sweden

3 1 What s New in Overview This section contains information on the new features of 1.1 Integrated vision Overview The Integrated Vision system add-in provides a robust and easy to use vision system for general purpose Vision Guided Robotics (VGR) applications. The system features a complete software and hardware solution that is fully integrated with the IRC5 robot controller and the RobotStudio programming environment. The vision capability leverages on the Cognex InSight smart camera family, with embedded image processing and an Ethernet communication interface. RobotStudio has been equipped with a vision programming environment that exposes the full palette of Cognex EasyBuilder functionality with robust tools for part location, part inspection and identification. The RAPID programming language has been extended with dedicated instructions and error tracing for camera operation and vision guidance. 1.2 Signal Analyzer for real robots Overview The Signal Analyzer functionality helps in displaying and analyzing signals from a robot controller. Using the Signal Analyzer, you can optimize the robot program. The Signal Analyzer has been available for virtual robots since RobotStudio 5.14, and starting with it is enabled also for real robots. Copyright 2013 ABB All rights reserved 3

4 Note Signal Analyzer Online requires RobotWare or later. 1.3 SafeMove tool zone visualization in Online Monitor Overview The Online Monitor is used to visualize the current pose of the manipulators in a robot system. The Online Monitor has been extended to show the tool zones of a SafeMove system. The idea is to give the user an augmented reality of the robot cell, i.e. give the user more information than could be retrieved by watching the real physical robot. A typical scenario is to use the Online Monitor during failure, i.e. when the robot has made an unplanned stop. In this case the stop could be due to that the robot has entered (or left) a restricted zone and therefore stopped by the SafeMove supervision. To give the user an idea of the physical layout and which safety zone that has caused the stop, the zones can be visualized. Note Only TCP robots will be visualized in the Online Monitor and no external axes, track motions or positioners. Track mounted robots will always be shown in the base frame position regardless of the current position of the real robot. As a consequence, the Online Monitor may show the robot in a non-violating position, even though the safety controller has detected a safety violation and stopped the robot. 1.4 Other features Refresh button for floor size The station floor is automatically increased in size to match the current layout. RobotStudio now offers the possibility to let the user impose a manual refresh of the floor size. It may be useful to reset the floor size when the final layout is settled and you want to prepare the station for visualization. Copyright 2013 ABB All rights reserved 4

5 Additional RobotWare manuals in RobotStudio The most commonly used RobotWare manuals are made available in RobotStudio. ABB Force Sensor 165 The robot option ABB Force Control Package 165 is delivered with a force sensor that is available in. The force sensor is a graphical 3D representation of the true sensor and requires no configuration. The library does not simulate the real sensor. Copyright 2013 ABB All rights reserved 5

6 Note When attaching a tool to the force sensor, you need to manually create a tooldata at the TCP of the tool. Alternatively, you can attach the tool directly to the robot as usual. However, in this case you need to take the space for the force sensor into account when modeling the tool using Create Tool. Current range of robots displayed in ABB Library gallery ABB Robotics has supplied a large variety of robots for the IRC5 controller. RobotStudio supports the vast majority of the IRC5 robots ever delivered. The complete list of robot models supported is listed in section 1.2. To clarify the current product range, the ABB Library gallery of robots has been limited to show only the robots currently available for order. Other robots can be imported using Import Library command. 1.5 New robot models IRB kg 1.13m A FlexPicker in the medium size (1.13m) has been enhanced to allow for 8 kg payload and larger working range. Copyright 2013 ABB All rights reserved 6

7 New payload for IRB 1600: 10kg The IRB 1600 family of robots has been extended with 10 kg versions in addition to the previously available 6 and 8 kg versions. There is no mechanical change to the design of the robot compared to the previous versions. IRB6660 long upper arm The IRB 6660 family has been enlarged with a robot that is larger but takes less payload. The new version has a reach of 3.35 m and can take 100 kg payload. IRB 6640 Lean ID The IRB 6640 Lean ID was introduced with RobotWare 5.15 and is now also available in RobotStudio. The IRB 6640 Lean ID robot is called IRB 6640 DP6 in RobotStudio and RobotWare. Copyright 2013 ABB All rights reserved 7

8 Add IRB5400 with riser foot The riser foot that is optionally available for the IRB 5400 is now also available in RobotStudio. Integrate new paint rails (with left and right versions) Both left and right side versions of the paint rails are available in. Previously only the right-hand side version was available. Note The calibration position of the rail can be adjusted by re-positioning the geometry of the rail in relation to the trolley according to the following procedure. 1. Import the paint rail library 2. Disconnect from library 3. Expand the rail in the Layout browser and select BasePart of link Base 4. Open the Set Position tool 5. Reposition the geometry of the BasePart in the x-direction to meet the desired calibration position 6. Save As library 1.6 ScreenMaker Usability Overview Several usability improvements have been made to ScreenMaker. In particular, the error handling has been improved to provide better user feedback. Copyright 2013 ABB All rights reserved 8

9 Information and error messages displayed in Output window Information and error messages related to the current ScreenMaker project will be displayed in the regular RobotStudio output window instead of in separate dialogs. Nofity user if referenced custom assemblies are not found If a ScreenMaker project has refererences to custom assemblies (.dlls) that are not found, then you will be notified by a message in the output window. To resolve the problem, you need restore the file or remove the reference. RobotWare versioning When creating a ScreenMaker project, you can select the target RobotWare version. If the selected version does not match the target controller, you will get a warning when deploying your project. Copyright 2013 ABB All rights reserved 9

10 2 What s New in 5.15? Overview This section provides information about the new features in Usability features Overview The usability of RobotStudio has been improved in several ways. Controller tab The Online and Offline tabs has been merged into the Controller tab. It contains the controls for managing the real controller and also the controls for synchronization, configuration and tasks assigned to the virtual controller. The merged tab creates a better workflow for the new Transfer function, see below. RAPID tab RAPID Editor functions are available in a separate tab. The RAPID tab provides tools and functionalities for creating, editing, and managing RAPID programs. You can manage RAPID programs which are online on a real controller, offline on a virtual controller, or standalone programs which are not part of a system. Document organization Controller system documents are now organized in two tab rows. The top row contains the controller tabs, the the bottom row contains the document tabs of the selected controller. Copyright 2013 ABB All rights reserved 10

11 Zooming in and out Using the zoom function, you can zoom in and zoom out of the document windows. The zoom feature is present in the RAPID Tasks, Rapid Editor, Configuration Editor, Event viewer, and I/O Windows. 2.2 RAPID Editor Overview The integrated RAPID Editor has been enhanced compared to RobotStudio The Editor has been equipped with knowledge about RAPID languages, which has made it possible to improve the editor in several aspects RAPID Intellisense features Error highlighting Red squiggly lines appear under errors in the code. All syntax errors and a subset of semantic errors are indicated in this manner. You get instant feedback on the correctness of the RAPID code as the check is run in continuously in the background. Syntax highlightning Text is highlighted in different colors depending on their token classification (such as keyword, identifier and so on). In addition to token classification, the editor also shows different colors for built-in and installed identifiers (such as MoveL) and also for identifiers declared in user code. Copyright 2013 ABB All rights reserved 11

12 The colors can be customized in the RobotStudio Options Code insertion functions Auto-completion After typing or completing a procedure call (such as MoveJ), pressing the TAB button will fill in all required parameters using similar rules as the FlexPendant; the last used argument of each type is inserted. Placeholders (<ID>) will be inserted for arguments for which default argument are not relevant (such as robtargets). The argument list is also filled in when an instruction is selected from the Insert Instruction list. Note Auto-completion is only supported when RAPID modules in controller memory, not when editing RAPID files. Snippets Code Snippets are pieces of code which you can insert into the RAPID Editor.You can also create your own code snippets or save a section of existing code from the RAPID editor as a code snippet. The snippet feature has been extended the new feasture Save Selection as Snippet that makes your selected code available in the snippet menu. Copyright 2013 ABB All rights reserved 12

13 Insert instruction You can insert a predefined instruction into the code where the cursor is placed. RobotStudio generates and inserts default arguments to the instruction, using similar rules as the FlexPendant Supporting functions Format Format Document and Format Selection - Auto-formats the document by arranging the spaces and tabs in the RAPID code. Uppercase Keywords - To change RAPID keywords from lowercase to uppercase. Convert Spaces to Tabs - Converts consecutive spaces to the corresponding number of tabs. This function operates on the current selection. Convert Tabs to Spaces - Does the opposite of function above. Comment and Uncomment To comment out or uncomment selected lines Indent and Unindent To increase or decrease the indent of selected lines. Copyright 2013 ABB All rights reserved 13

14 Find functions The Find group, on the RAPID tab contains commands for performing Find and Replace actions on the code in the RAPID editor. QuickFind - Finds next occurance after current cursor position. Press <F3> to continue searching Go to line Moves the cursor to the corresponding line in the RAPID editor. Jump to - The Jump To list has an item for each routine in the current program module. Click an item to move to its location in the code. Find / Replace Standard functionality for finding and replacing text. You can choose to search in the Current Document, Current System or in a folder on your PC (you can browse to a folder to specify it). Go To Definition - Moves the cursor to the definition of the selected symbol. Find All References - Searches through the entire task for uses of the same identifier. Find Unused References in Task / Module Lists all data declarations that are not used in the current task or module, respectively. Go to Visualization in 3D The Go to Visualization command is available for targets in the RAPID editor. It takes you to the 3D graphical widow to show you where the target is found. Copyright 2013 ABB All rights reserved 14

15 Go to Declaration The Go to Visualization command is available for targets in the RAPID editor. It takes you to the 3D graphical widow to show you where the target is found. Context sensitive help Press F1 to open RAPID manual for current identifier Collapse regions Certain regions of the code can be collapsed. For example, Data declarations area, routines, IF/WHILE/FOR statements and so on.groups created for Copyright 2013 ABB All rights reserved 15

16 2.2.4 Program Pointer features Follow Program Pointer The function Follow Program Pointer keeps the program pointer visible during program execution by automatically scrolling the RAPID editor window according to the movements of the program pointer. Edit RAPID and keep the program pointer position For limited changes to the RAPID code of a controller in Stopped state, the current location of the program pointer can be maintained. After such an edit you can resume program execution from where it was without having to reset the program pointer File based RAPID editing Single modules or complete backups RAPID modules can edited in the RAPID editor without connection to a real of virtual controller. You can edit standalone modules or modules that are part of a backup. Configuration files can be edited with limited support for syntax and error highlightning. Copyright 2013 ABB All rights reserved 16

17 New RAPID file You can create a new RAPID file from the File page. The new module is based on predefined templates (Default). You can make your favourite templates available in the User section by copying them to the following folder \My Documents\RobotStudio\RapidModule Templates Replace the module file name with the text %ModuleName% to make RobotStudio give it a unique name MODULE %ModuleName%!***********************************************************!! Module: %ModuleName%! 2.3 RAPID Data Editor The RAPID Data Editor allows you direct access to RAPID data values, which you can view and edit. 2.4 RAPID Watch Window You can view and edit the RAPID data of the variables in the RAPID watch window, both during program execution and when the controller is stopped. However, you can only view, but not edit, I/O signals in the watch window. Copyright 2013 ABB All rights reserved 17

18 2.5 Transfer The transfer function allows easy transfer of offline-created RAPID programs to the real robot on the shop floor. This means that you can transfer data from a virtual controller (which is offline) to a real controller (which is online). As part of the transfer function you can also compare the data present in the virtual controller with that present in the real controller and then select which data to transfer. 2.6 System Diagnostics You can create a System Diagnostics data file from RobotStudio. 2.7 Filter in I/O Window A filter has been added to the I/O Window to make it easier to the signals you are interested in. Copyright 2013 ABB All rights reserved 18

19 2.8 Features for Offline programmers Check Reachability improvement The function Check Reachability has been improved. You can use the it to check whether targets are reachable or not. If you select a path for the check, then the reachability of all move instructions in the path is checked. This function provides an easy reachability check which you can use for initial positioning of the robot, its workobject, paths and targets. Offset position The new Offset position tool offers a convenient way to position objects by specifying an offset to its current position using the selected reference frame. Print 3D You can now make a print out of the station view together with the station properties such as station name, author, size, date, revision and comments. Copyright 2013 ABB All rights reserved 19

20 2.9 RobotStudio 64-bit edition RobotStudio 5.15 is available in a 64-bit edition. The 64-bit edition will be automatically installed on a PC that runs a 64-bit version of a Windows. The 64-bit edition allows larger CAD-models to be imported as it can address more memory than the 32-bit version. For limitations, see section 7 Installation information New robot models The new door opener - IRB5350 The IRB 5350 door opener robot is a compact and precise robot assistant for automotive interior painting, both for stop-and-go and moving-line solutions. It is available in RobotStudio S4 manipulators IRB6400R and IRB640 The S4 manipulators, IRB640 and the IRB6400R are supported by the Stand Alone Controller in RobotWare 5.15 and are now available in RobotStudio. The corresponding controller systems can be created using the System Builder as System From Layout is not supported. Copyright 2013 ABB All rights reserved 20

21 2.11 RobotApps integrated in Document Manager You can search and browse for libraries located at the RobotApps website from the Document Manager. The web site is also accessible from Station compatibility between 5.14 and 5.15 RobotStudio is forwards compatible with RobotStudio 5.15 under certain circumstances. This means that stations and Pack&Go files created with RobotStudio 5.15 can be opened with RobotStudio if the following three conditions are met. 1)... if the Pack&Go file has not been password protected, 2)... if there is no StopWatch added to the station. (If that is the case, it can be deleted to regain compatibility), 3)... if RobotStudio has been instructed to save CAD geometry of the station using ACIS version R22 (R22 is that is version used by RS RobotStudio 5.15 RC1 has a later version of the CAD engine than RS ). Add the following line to the file RobotStudio.exe.config to let RS save using the old ACIS format. Copyright 2013 ABB All rights reserved 21

22 File RobotStudio.exe.config: <?xml version="1.0" encoding="utf-8"?> <configuration> <startup uselegacyv2runtimeactivationpolicy="true"> <supportedruntime version="v4.0" sku=".netframework,version=v4.0"/> </startup> <appsettings file="licenseserver.config"> <add key="acissaveversion" value="22"/> <----- THIS IS THE NEW LINE!!! <add key="rssnewsurl" value=" <add key="sendkeys" value="sendinput"/> <add key="opcserver" value="abb.irc5.opc.server.da"/> <add key="buildtag" value="production"/> ScreenMaker The file is located in the folder C:\Program Files (x86)\abb Industrial IT\Robotics IT\RobotStudio 5.15\Bin on a PC running English version of Windows 7 with a Complete installation of RobotStudio. For the 64-bit version of RS, the Bin folder is called Bin64. Launch Virtual FlexPendant from ScreenMaker Virtual FlexPendant can be launched from the ScreenMaker Tab. Open standard FlexPendant Screens It is possible to define an action which will help the user launch standard flexpendant screens like Program Editor, Program Data, etc. Read and Write to application variables Copy Screen It is possible to read an application variable value and write back to an application variable and vice-versa. Copies of exisiting screens can be made. Copyright 2013 ABB All rights reserved 22

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