KAM A Lighting Busbar System KAP A Plug-in Busbar Distribution System

Transcription

1 2-32 A Lighting Busbar System 4-63 A Plug-in Busbar Distribution System

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3 E-LINE KX Compact Busbar Distribution System A E-LINE KB Compact Busbar Distribution System A E-LINE KO Plug-in Busbar Distribution System A E-LINE MK Small Power Plug-in Busbar Distribution System A E-LINE Plug-in Busbar Distribution System 4-63A E-LINE DL Multi-Conductor Lighting Busbar System A E-LINE Lighting Busbar System A E-LINE TB Multi Conductor Trolley Busbar System 3...2A E-LINE DK Underfloor Ducting Systems E-LINE DKY Raised Floor Energy Distribution Systems A E-LINE UK Cable Tray Systems

4 Y A N D EN V E IT AL s ISO S T MENT SYSTE M IEC MENTAL MAN ON E AG IR EAE Elektrik A.Ş. Akcaburgaz Mahallesi, 119. Sokak, No:1 341 Esenyurt-Istanbul-TURKEY Tel: +9 (212) Fax: +9 (212) QU ME 4 Catalogue 6-Eng. / Rev 7 Pcs. 23/1/213 ATA LTD. / A.C.E./ EAE has full right to make any revisions or changes on this catalogue without any prior notice.

5 CONTENTS E-LINE / General 2-3 System 4 Technical Characteristics Standard Busbars 6 Standard Elements 7 Tap Off Plugs 8 Standard Busbars 9 Standard Elements 1 Tap Off Plugs 11 Fixing and IP Accessories Certificate 14 EC Declaration Of Conformitys 1 Product Overview 16

6 ELINE/ General and Busbar Systems and are busbar trunking systems, for lighting () and small Power (), designed and certified in full compliance with international standards IEC and 2 and IEC 629. Both systems have been tested and certified at the CESI Institute in accordance with the full type test cycle stated in the relevant IEC codes. General Characteristics The housing is manufactured using pregalvanised sheet steel metal which provides a substantial earth path. The housing gives the line a very high mechanical strength, particularly suitable for industrial applications and applications in severe climatic conditions. The conductors are in electrolytic copper, tin plated and insulated along their full length (except at tap off positions) with a self extinguishing plastic sleeve. 2 and 4 conductor versions are standard,with 3 or conductor versions supplied upon request. Each 3 m standard straight length is provided with 4 tap off points at 7 cm distance on one side of the trunking. Joint Feed Units Feed units are available for installing at either end of the system or as a centre feed unit. The feed units are IP as standard, and will accept supply cables up to ø16mm. The feed units are supplied complete with end closure and joint cover. L3 L2 L1 N 2 The joint is a fast locking type with a single screw. The joint contacts are silver plated and highly oversized in comparison with the nominal current towithstand in total safety possible short term current peaks. The joint is further reinforced with tightening springs which ensure the correct contact pressure between the conductors. The joint provides continuity of the housing when used as the earth conductor.

7 Tap Off Plugs Tap off plugs are available in ratings from 1A to 32A. The plugs are manufactured in a self extinguishing material. The contacts for the phase and neutral conductors are silver plated copper to provide the best conductivity and resistance to corrosion. The tap off plugs for the and busbar systems have different plug-in configurations and are not interchangeable. All plugs are equipped with a separate earth contact which is the first to make and and the last to break. The plugs have been tested at CESI Laboratories for connection disconnection duty cycles. The tap off plugs when plugged into the system provides both a good contact with the main conductors and a secure fixing of the plug on the housing. 1A Tap Off Plugs (Only for ) 1B are single phase plugs, with fixed phase, without fuses, prewired with cable, cross section 3x1. mm² and length 1m. They can be supplied with different length cable on request. 16A Tap Off Plugs 16 K and 16 K are single phase plugs with fixed phase, available with or without fuse holders. A three phase version is also available, and can be used as a phase selectable unit for single phase operations. They can be wired with cables up to a maximum of Ø11 mm. 32A Tap Off Box (Only For ) 32 is a three-phase tap off box, available with fuse holder or with DIN rail to accept standard modular MCB's. 3

8 ELINE/ System BUSBAR TYPE BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UNPAINTED / PAINTED COMPONENT 2 - B - S T D Busbar Type Busbar Busbar Rated Current Code IP 2A 2 32A 3 4A 4 63A 6 Components Busbar Code Protection Degree Conductor Configuration 4 Number of Conductors Code 2 wire 2 L2, N, PE(Housing) 3 wire 3 L2, N, PE+Housing 4 wire 4 L1, L2, L3, N, PE(Housing) wire L1, L2, L3, N, PE+Housing Configuration Standard Length Special Length Flexible Elbow Feed Box End Feed Box Central Feed Box UNPAINTED PAINTED STD X FD BB BS BO B

9 ELINE/ Technical Characteristics 2 2 A Rated Current IEC Standards Rated Insulation Voltage V Rated Frequency Hz 69 /6 IP Protection Degree Short-Circuit (Peak) ka Short-Circuit (1 sec) ka rms Short Circuit(Peak)Tested 1 msec. ka Resistance R 2 m W / m Reactance XL mw / m Impedance Z mw / m Fault Resistance R mw / m Fault Reactance X mw / m Fault Impedance Z mw / m Joule Losses At In W/m L1, L2, L3, N (Cross Section) mm2 PE (Housing) mm PE (Conductor) mm Weight (4 Conductors) kg/m Weight ( Conductors) kg/m The maximum permitted load for the support of light fittings of the system is 1 kg. concentrated or 2 kg. distributed for a recommended support span of every 2 metres without any deformation of the housing. Voltage Drop Calculation Generally Voltage drop of a busbar system can be calculated with the following formula. For single phase; -3 D U=I.2L (R.cos j +X.sinj).1 D U = Voltage Drop V V I = Rated Current A L = Length of Line mt R = Resistance m W m For three phase ; -3 D U= Ö 3.I.L (R.cosj +X.sinj).1 V X = Reactance mwm

10 ELINE 2/32 Standard Elements Standard Busbars 2 32 Conductors 2 Standard Busbar L1, L2, L3, N, (PE+Housing) Standard Busbar 4 L1, L2, L3, N, (+Housing) Standard Busbar 3 L2, N, (PE+Housing) Standard Busbar 2 L2, N, (+Housing) Standard Busbar L1, L2, L3, N, (PE+Housing) Standard Busbar 4 L1, L2, L3, N, (+Housing) Standard Busbar 3 L2, N, (PE+Housing) Standard Busbar 2 L2, N, (+Housing) 3231 Phase *Special straight length busbars are manufactured as standard as 1 m., 1, m. and 2 m L3 L2 L1 N 6 37

11 ELINE 2/32 Standard Elements Feed Box* 2 32 Busbars 2 BB Feed Box BB Feed Box M2 Feed Box End Feed Box* Busbars 2 2 BS End Feed Box BS End Feed Box M2 End Feed Box Central Feed Box* Busbars BO Central Feed Box BO Central Feed Box Central Feed Box Flexible Elbow Busbars 2 2-FD Flexible Elbow FD Flexible Elbow Flexible Elbow * With PE Conductor and M2 Gland as standard. End Closer is supplied together with the feed unit. 7

12 ELINE 2/32 Tap Off Plugs Tap Off Plugs Cable Length 1 - B Tap Off Plug L1* 1 Phase 1 m. TTR Cable Properties L1, N, PE With Black Cover With Yellow Cover With Blue Cover B Tap Off Plug L2* 1 m. TTR Cable L2, N, PE 1 - B Tap Off Plug L3* 1 m. TTR Cable L3, N, PE * Plugs with different length cable available upon request B Tap Off Plugs 16 Cable Length Phase 16 - FS Tap Off Plug L1 - L1, N, PE 16 - FS Tap Off Plug L2 - L2, N, PE 16 - FS Tap Off Plug L3 - L3, N, PE 16 - FS Tap Off Plug L L1, L2, L3, N, PE 16 - K Tap Off Plug L1 - L1, N, PE 16 - K Tap Off Plug L2 - L2, N, PE 16 - K Tap Off Plug L3 - L3, N, PE 16 - K Tap Off Plug L123 - L1, L2, L3, N, PE Properties With x2 fuse holders. Max diameter of feeder cable is ø11mm. Without Fuses. Max diameter of feeder cable is ø11mm FS 16 K 8 4

13 ELINE 4/63 Standard Elements Standard Busbars 4 63 Conductors Phase 4 Standard Busbar L1, L2, L3, N, (PE+Housing) Standard Busbar 4 L1, L2, L3, N, (+Housing) Standard Busbar 3 L2, N, (PE+Housing) Standard Busbar 2 L2, N, (+Housing) Standard Busbar L1, L2, L3, N, (PE+Housing) Standard Busbar 4 L1, L2, L3, N, (+Housing) Standard Busbar 3 L2, N, (PE+Housing) Standard Busbar 2 L2, N, (+Housing) L1 L2 L3 N 9

14 ELINE 4/63 Standard Elements Feed Box* 4 63 Busbars 4 BB Feed Box BB Feed Box M32 Feed Box End Feed Box* Busbars 4 4 BS End Feed Box BS End Feed Box M32 End Feed Box Central Feed Box* Busbars BO Central Feed Box Central Feed Box Flexible Elbow Busbars FD Flexible Elbow FD Flexible Elbow * With PE Conductor and Special EAE Gland M32 as standard BO Central Feed Box Flexible Elbow

15 ELINE 4/63 Tap Off Plugs Tap Off Plugs Phase 16 - FS Tap Off Plug L FS Tap Off Plug L2 L2, N, PE 16 - FS Tap Off Plug L3 L3, N, PE x 2 Fuse holders. Max diameter of feeder cable is ø 11 mm L1, N, PE 16 - K Tap Off Plug L2 L2, N, PE 16 - K Tap Off Plug L3 L3, N, PE 16 - K Tap Off Plug L L1, L2, L3, N, PE 16 - K Tap Off Plug L L1, N, PE 16 - FS Tap Off Plug L Properties Without Fuses Max diameter of feeder cable is ø 11 mm L1, L2, L3, N, PE FS 16 K Tap Off Plugs Empty Tap Off Box* 32-Tap Off Box 1x38 fuse holders Phase Properties L1, L2, L3, N, PE 1 x 38 Fuse holders Max diameter of feeder cable is ø 2 mm L1, L2, L3, N, PE 3219 * Tap off box can be fitted with MCB's of different ratings and brands FS 11

16 ELINE/ Fixing and IP Accessories Fixing and IP Accessories KA - TP Lighting fixture fixing unit ø 7, 8 KA - TP ø 9 Fixing and IP Accessories KA-TPL Fixing unit L type ø 12 9 KA - TPL To Ceiling Fixing and IP Accessories - Fixing Unit To Wall 1419 To Floor

17 ELINE/ Fixing and IP Accessories Fixing unit U type, KA - TPU TPU Fixing unit U type ø KA - TPU Side Wall Support KA-TD Side Wall Support ø 7, 2 KA-TD Side Wall Support Joint Support ø Mechanical Joint Support ø8 11 ø7 Mechanical Joint Support 13

18 ELINE/ Certificates 14

19 ELINE/ Declaration CE DECLARATION OF CONFORMITY Product Group E-Line - Busbar Energy Distribution System Manufacturer EAE Elektrik Asansor End. Insaat San. ve Tic. A.S. Akcaburgaz Mahallesi, 119. Sokak, No:1 341 Esenyurt-Istanbul This is to attest, under our sole responsibility, that the aforementioned products conforms with the determined regulations,guidelines and the below standards. Standard : IEC IEC CE - Directive 26/9/EC Low Voltage Directive Type Tests include verification of; 1- Temperature-rise Limits (8.2.1) 2- Dielectric Properties (8.2.2) 3- Short-circuit Strength (8.2.3) 4- The Effectiveness of The Protective Circuit (8.2.4) - Clearances and Creepage Distances (8.2.) 6- Mechanical Operation (8.2.6) 7- Degree of Protection (8.2.7) 8- The Resistance of Insulating Materials to Abnormal Heat and Fire (8.2.9) 9- Structural Strength (8.2.1) 1- Crushing Resistance (8.2.12) 11- Resistance of Insulating Materials to Abnormal Heat (8.2.13) 12- Resistance to Flame Propagation (8.2.14) 13- Fire Resistance in Building Penetration (8.2.1) Date EAE Elektrik A.S EAE Elektrik Asansor End. Insaat San. ve Tic. A.S. Akcaburgaz Mahallesi, 119. Sokak, No:1 341 Esenyurt-Istanbul Tel: +9 (212) Fax: +9 (212)

20 ELINE/ Product Overview 2A - 63A PLUG-IN BUSBAR SYSTEMS PRODUCT OVERVIEW (E-Line / ) 1- The busbar sytem shall have rated current levels between 2A and 63A and shall have copper conductors. 2- Plug-in busbar system shall have one of the following conductor number and configurations; a) 2 conductors : L1 / N / Housing (Earthing) b) 3 conductors : L1 / N / PE + Housing (PE conductor and housing are connected) c) 4 conductors : L1 / L2 / L3 / N / Housing (Earthing) d) conductors : L1 / L2 / L3 / N / PE + Housing (PE conductor and housing are connected) Housing shall be used as earth conductor. 3- The rated insulation voltage of the system shall be 69 V. 4- On a three meter standard length there shall be four plug-in points. - The conductors in the housing shall be continuously insulated and only stripped off at the plug-in points to create contact area. 6- There shall be insulator supports at the plug-in points. 7- The conductors shall be of electrolytic copper and continuously tin plated. 8- Each current rating of the busbar system shall have a type test report according to IEC 6439/2. The type test reports shall be from an internationally accepted third party laboratory. 9- Joints of the busbar shall slide into each other; joint contacts shall be silver plated. To ensure a safe joint contact there shall be springs on both sides of joint contacts. 1- IP Protection degree of the busbars shall be. 11- The housing of the busbar shall be manufactured from, mm thick galvanised sheet steel. 12- Contacts of the tap offs shall be off jawed structure, which touches the conductors on both sides. The contacts shall also have springs. 13- The manufacturing facility for the busbar systems shall have ISO 91 and ISO 141 certification. 16