SOFT Workshop. Kraftanlagen Heidelberg. Dr. Ingeborg Hagenlocher / Christian Serre

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1 SOFT Workshop Kraftanlagen Heidelberg Dr. Ingeborg Hagenlocher / Christian Serre

2 Company Profil European-wide in action... Establishment of KAH AG in 1923 Activities in Nuclear Technology since % Subsidiary of ALPIQE (CH) No. of Employees 2009 > 400 Turnover 09 > 70 Mio. 2

3 Core Activities of Kraftanlagen Nuclear Power Plant Technology Yearly outages and maintenance services Material procurement and expediting Retrofitting measures Plant engineering and documentation Component supply and services Decommissioning Engineering and Services Planning, erection and operation of radioactive waste treatment plants Decommissioning of nuclear facilities Radiation protection and measuring technologies Training programmes Technical Calculations System Technology Technical data processing and CADsupport Statistics and civil engineering Steel constructions and supports 3-dimensional design and CA Ageing management 3

4 Core Activities of Kraftanlagen (II) Industrial Engineering & Services Plant optimisation, inspections, repair & maintenance Heating Technology Ventilation Technology Air Conditioning and Refrigeration Techn. Emergency Service: Welding and Testing Technology Quality Assurance Process and performance testing Weld seam testing Authorized welder training & examinations Welder training programmes by order of the German Federal Agency f. Employment 4

5 ITER related Experiences from former Projects Longstanding collaboration with Tritium Lab. Karlsruhe Vitrification Plant Karlsruhe (VEK) Helium Loop Karlsruhe (HELOKA, low & high pressure loops) LHC Experiment at CERN 5

6 Engineering Support for the CERN LHC Project Consortium: KAH-Assystem-Thales Consortium leader: Kraftanlagen Heidelberg Duration of contract: June December 2009 Total volume until end of 2007: 26 Million Team strength at peak of contract: 50 Engineers and Designers Subsidiaries created for the contract: Geneva & Saint-Genis-Pouilly 6

7 Kraftanlagen Strategy for ITER Activities Kraftanlagen Heidelberg has been and is very active in review, design, planning and layout of safety important systems and components of the tritium confinement of ITER. This means a strong investment in the future which allows our engineers and designers to work on the forefront of tritium technology and to contribute significantly to the technical basis of ITER. 7

8 Experiences from former ITER-Projects Status check of HVAC design for the Tokamak Complex First review of the EU test blanket modules design and manufacturing with respect to ITER Codes and Standards Design study of HVAC and tritium confinement systems within the ITER Tokamak Complex Improvement of the occupational radiological exposure assessment for ITER maintenance activities (in the port cells) Conceptual design for the Tokamak Complex VDS/ADS Studies of the Tritium Plant building layout Conceptual design for the Hot Cell Facility VDS/ADS 8

9 Recent ITER related Activities of Kraftanlagen Review and layout adjustment of the Tritium Plant Building Air conditioning and ventilation in the Tokamak Building Conceptual & preliminary design of Detritiation System of Tokamak Complex and Hot Cell Facility Provisional cost estimates for TC-DS and HCF-DS components Dynamic Simulation of process control Probabilistic HAZOP and RAMI Studies of safety important components. 9

10 Project Partners 10

11 Preliminary PFD of Tokamak Complex DS 11

12 Preliminary HCF-DS Piping and Zoning (L1) Cost or HCF-DS System based on 12

13 Process Flow Diagramme for HAZOP - Study 13

14 The French Kraftanlagen Team... Kraftanlagen Local Office in Manosque: Bvd. Régis Ryckebush Ecoforum E12-B F01400 Manosque 14

15 KAH Participation in the ITER Project QUALITY Central Integration & Engineering Department SYSTEM ENGINEERING SUPPORT MANAGEMENT Advisors Expertise I Implementation of Control Processes Plant level Engineering Physical Integration Engineering System Engineering Processes RQ and safety RQ Safety (RPrS) TK Integration Methods and support tools Design Review RAMI Remote Handling Configuration Management Interfaces Management Operations and testing Plan Buildings Integration System Engineering Processes & Data Management Schematics - CAD data Documents and data ILS-Maintenance Human factors 15

16 What is the Design Review? Design reviews are an integral part of design verification and the ITER Quality Assurance Program. Design reviews are an integral part of the systems engineering process and are conducted to: assess whether the proposed solution meets the design input requirements; assess whether the proposed solution is the most robust, efficient and effective solution to achieve the product requirements provide recommendations as required for achieving the design input requirements assess the status of the design in terms of the completeness of the drawings and specifications assess the evidence to support the verification of the design performance verify the proper development, establishment, and control of the configuration baseline propose improvements. Design Review A KAH mission in the frame of System Engineering Support Contract Define and implement a process for conducting design reviews Coach and train different departments involved Archive all design review records for future reference Ensure that issues raised during the design review are properly documented Track issues solution MAGNET-VACUUM VESSEL-BLANKET SYST-DIVERTOR-FUELING & WALL CONDITIONNING-MACHINE ASSY & TOOLING-REMOTE HANDLING SYST-CRYOSTAT-COOLING WATER SYST-THERMAL SHIELD-VACUUM-TRITIUM PLANT-CRYOPLANT & CRYODISTRIBUTION-COIL POWER SUPPLY & DISTRIBUTION-STEADY STATE ELECTRICAL PSN-CABLE TRAY-CODAC-CENTRAL INTERLOCK SYST- PLASMA CONTROL SYST-CENTRAL SAFETY SYST-HEATING & CURRENT DRIVE SYST-DIAGNOSTICS-TEST BLANKET MODULES SYST-PORT PLUG TEST FAC-SITE & BUILDINGS-RADIOGICAL 16& ENVIRONMENT-LIQUID & GAS DISTRIBUTION- RADWASTE TREATMENT & STORAGE-HOTT CELL & RADWASTE FAC-ACCESS CONTROL & SECURITY SYST-SITE OUTSIDE PLATFORM-ESI-TBD PLASMA

17 The interface management process describes the rules to be respected by all those involved in the project interfaces. It specifies the scope of management and types of interfaces to be managed. Interface Management A KAH mission in the frame of System Engineering Support Contract Define and implement the process for interface definition Identify and manage interfaces between all ITER systems Create Interface Control Document MAGNET-VACUUM VESSEL-BLANKET SYST-DIVERTOR-FUELING & WALL CONDITIONNING-MACHINE ASSY & TOOLING-REMOTE HANDLING SYST-CRYOSTAT-COOLING WATER SYST-THERMAL SHIELD-VACUUM-TRITIUM PLANT-CRYOPLANT & CRYODISTRIBUTION-COIL POWER SUPPLY & DISTRIBUTION-STEADY STATE ELECTRICAL PSN-CABLE TRAY-CODAC-CENTRAL INTERLOCK SYST- PLASMA CONTROL SYST-CENTRAL SAFETY SYST-HEATING & CURRENT DRIVE SYST-DIAGNOSTICS-TEST BLANKET MODULES SYST-PORT PLUG TEST FAC-SITE & BUILDINGS-RADIOGICAL & ENVIRONMENT-LIQUID & GAS DISTRIBUTION- RADWASTE TREATMENT & STORAGE-HOTT CELL & RADWASTE FAC-ACCESS CONTROL & SECURITY SYST-SITE OUTSIDE PLATFORM-ESI-TBD PLASMA 17

18 Advise on systems engineering issues System Engineering Processes A KAH mission in the frame of System Engineering Support Contract Develop/update and implement plans and procedures Train project participants in relevant processes MAGNET-VACUUM VESSEL-BLANKET SYST-DIVERTOR-FUELING & WALL CONDITIONNING-MACHINE ASSY & TOOLING-REMOTE HANDLING SYST-CRYOSTAT-COOLING WATER SYST-THERMAL SHIELD-VACUUM-TRITIUM PLANT-CRYOPLANT & CRYODISTRIBUTION-COIL POWER SUPPLY & DISTRIBUTION-STEADY STATE ELECTRICAL PSN-CABLE TRAY-CODAC-CENTRAL INTERLOCK SYST- PLASMA CONTROL SYST-CENTRAL SAFETY SYST-HEATING & CURRENT DRIVE SYST-DIAGNOSTICS-TEST BLANKET MODULES SYST-PORT PLUG TEST FAC-SITE & BUILDINGS-RADIOGICAL & ENVIRONMENT-LIQUID & GAS DISTRIBUTION- RADWASTE TREATMENT & STORAGE-HOTT CELL & RADWASTE FAC-ACCESS CONTROL & SECURITY SYST-SITE OUTSIDE PLATFORM-ESI-TBD PLASMA 18

19 Validation of the functional representation of each system documented in the System Requirement Documents with focus on interfaces between these systems and the ITER environment. Reliability, Availability Maintainability& Inspectability A KAH mission in the frame of System Engineering Support Contract Expertise on Cryogenics and Magnets SRD and DDD Analysis Comments on System Availability Proposal Improvements MAGNET-VACUUM VESSEL-BLANKET SYST-DIVERTOR-FUELING & WALL CONDITIONNING-MACHINE ASSY & TOOLING-REMOTE HANDLING SYST-CRYOSTAT-COOLING WATER SYST-THERMAL SHIELD-VACUUM-TRITIUM PLANT-CRYOPLANT & CRYODISTRIBUTION-COIL POWER SUPPLY & DISTRIBUTION-STEADY STATE ELECTRICAL PSN-CABLE TRAY-CODAC-CENTRAL INTERLOCK SYST- PLASMA CONTROL SYST-CENTRAL SAFETY SYST-HEATING & CURRENT DRIVE SYST-DIAGNOSTICS-TEST BLANKET MODULES SYST-PORT PLUG TEST FAC-SITE & BUILDINGS-RADIOGICAL & ENVIRONMENT-LIQUID & GAS DISTRIBUTION- RADWASTE TREATMENT & STORAGE-HOTT CELL & RADWASTE FAC-ACCESS CONTROL & SECURITY SYST-SITE OUTSIDE PLATFORM-ESI-TBD PLASMA 19

20 The Company`s Strategy Professional competence, flexibility, reliability and motivation of our staff Upgrade of co-operations into partnerships Set-up of cross-project knowledge management Practice of a site-directed know-how transfer Intact business- & project & quality management Foster our network amongst customers and (scientific) partners Strong financial background opens up chances in selected business segments not only in Germany. 20

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