R e t r o f i t o f t C i r u n i s g e C o n t r o l

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1 R e t r o f i t o f t C i r u n i s g e C o n t r o l VB Sprinter D e s c r i p t i o n T h i s r e t r o f i t c o n s i s t s o f i n s t a l l i n g a c r u i s e c o n t r o l s wi t c h k i t i n t h e s t ee r i c n o g l um n a n d c h a n g i n g t h e v e r s i o (SCN n c o ) d of i n the g Anti-Lock Brake ( A B S ) t o system e n a b l e t h e c r u i s e c o nt r o l f e a tu r e. P a r t s R e q u i r e d Parts Kit A A P r o c e d u r e W AR N I N G : T o a v o i d s e r i o u s o r f a t a l i n j u r y o n v e h i c l e s e q u i p p ed w i t h a i r b a g s, d i s a b l e th e s u p p l em e n t a l r e s t r a i n t s ys t e m b e f o r e a t t e m p t i n g a n y s t e e r i n g w h e e l, s t e e r i n g co l u m n, a i r b a g, s e a t b e l t t e n s i o n e r, i m p a c t s e n s o r, o r i n s t r u m e n t p an e l c o m p o n en t d i a g n o s i s o r s e r v i c e. Di s c o n n e c t a n d i s o l a t e t h e b a t t e r y n e g a t i v e ( g r o u n d ) c a b l e, t h e n w a i t tw o m i n u t e s f o r t h e s ys t e m c a p a c i t o r t o d i s c h a r g e b e f o r e p e r f o r m i n g f u r t h e r d i a g n o si s o r s e r v i c e. T h i s i s t h e w o n a l y y t o s d u i s r a e b l e t h e s u p p l e m en t a l r e s t r a i n t s ys t e m. F a i l u r e t o t a k e t h e p r o p e r p r e c a u t i o n s c o u l d r e s u l t i n a c c i d e n t a l a i r b a g d e p l o ym e n t. 1. Align steering wheelpointing forward and remove key from ignition. 2. D i s c o n n ec t a n d i s o l a t e t h enegative battery term inal. W a i t t wo m i n u t e s f o r t h e s y s t e m c a p a c i t o r t o d i s c h a r g e b e f. o r e f u r t h e r s e r v i c e 3. F r o m t h e erside u n d of the steering wheel, remove the two screws t h at s e c u r e t h e d r i v e r t o a i t r h b e a g s t e e r i n g w h e. e l a r m a t u r e C A U T I O N : D o n o t p u l l o n t h e cl o c k s p r i n g p i g t a i l w i r e s t o d i s e n g a g e t h e c o n n e c t o r s f r o m t h e d ri v e r ai r b a g i n fl a t o r, h o rn sw i t c h o r s t e e r i n g w h e el s w i t c h c o n n e c t o r r e c e p t a cl e s. I m p r o p e r p u l l i n g o n t h e s e p i g t a i l w i r e s a n d t h e i r c o n n e c t o r i n s u l a t o r s c a n re s u l t i n d am a g e t o t h e a i rb a g ci rc u i t s o r t h e connect o r i n s u l a t o r s. C o m m e r c i a l V e h i c l e S e r v i c e P a g e 1

2 4. P u l l t h e d r i v e r a i r b a g a wa y f r om t he s t e e r i n g wh e e l f a r e n o u g h t o a c c e s s the electrical connections at the back of the airbag housing. 5. Disconnect the clockspring horn and steering wheel s wi t c h p i gt a i l wi r e harness connector from the c l e o recepta n t h e b ac k o f t h e d r i v e r a i r b a g h o u s i n g. 6. Di s c o n n e c t t h e c l o airbag c k s p r pigtail n g wire harness connector f r om t h e a i r b a g i n f l a t o r c o n n e c t o r r e c e p c t at a e c d l o e n, t h e w b h ac i k c h o f t i h e s l o airbag housing. To disconnect the connector : a. S l i d e t h e o r a n g e C o n n e c t o r P os i t i o n A s s u r a n c e ( C P A ) l oc k o n t h e c o n n e c t o r t o wa r d t h e t o p o f t h e c on n e c t o r. b. D e p r e s s t h e c o n n e c t o r l a t c h t a b an d p u l l t h e c o n n e c t o r s t r a i g h t away from the inflator initiator. c. Remove the airbag from the steering wheel. N O T E : T h e s t e e r i n g w h e el h a s m a s t e r s p l i n e s b u t t h e s t e e r i n g s h a f t d o e s n o t. T h e s t e e r i n g w h e e l m u s t b e m a r k e d p ri o r to r em o v a l o r t h e w h e el c a n b e r e i n s t al l e d w r o n g i n a n y p o s i t i o n. 7. Mark the steering wheel and steering column shaft wit h a p a i n t o p e n ensure the proper orientation when installing. 8. R e m o v e t h e s t e e r i n g wh e e l b o l t. ( 1 ) 9. Remove the steering wheel from the steering column Se c u r e t h e c l oc k s p r i n g r o t o r t o t h e c l oc k s p r i n g c as e t o m a i n t a i n c l o c k s p r i n g c e n t e r i n g u nt i l t h e c l oc k s p r i n g i s r e i n s t a l l e d o n t h e s t e e r i n g c o l um n. N O T E : T h e c l o c k s p ri n g r o t o r m u s t b e s e c u r ed p ri o r t o r em o v al. S e c u r e w i t h ad h e s i v e t a p e o r w i t h a l o ck i n g p i n. I f t h e cl o c k s p ri n g i s n o t s e c u r e d, p r o p e r al i g n m e n t i s n o t g u a r an t e e d. I n t h e e v e n t t h e cl o c k s p r i n g i s n o t secured, follow the alignment th e c l o c k s p ri n g c e n t e r i n g p r o c e d u r e a s n o t e d i n t h e s e r v i c e. l I f i d t a e m r a g t ed u r, t e h e cl o c k s p r i n g m u st b e r e p l a c e d. C o m m e r c i a l V e h i c l e S e r v i c e P a g e 2

3 N O T E : T h e S t e e r i n g Co n t r o l M o d u l e (S CM ) ( al s o kn o w n a s t h e st e e r i n g c o l u m n m o d u l e / M RM ) a l o n g w i th a S t e e r i n g An g l e S e n s o r ( S AS ) a r e inte r n a l a n d i n t e g r a l to t h e c l o ck s p r i n g. F o l l o w i n g c l o c k s p r i n g / S CM / S AS r e m o v a l a n d i n s t a l l a t i o n o r r ep l a c e m e n t, tu r n t h e i g n i ti o n sw i t ch t o t h e O N p o s i t i o n an d ro t a t e t h e s t e e r i n g w h e el t h ro u g h i t s f u l l r an g e o f t ra v e l, f r o m r i g h t s t o p t o l e f t s t ck o p f, o r D t i ag h e n o s c t i h c e T r o u b l e C o d e s ( D T C ) u s i n g a d i a g n o s t i c s c a n t o o l. R e f e r t o t h e ap p r o p r i a t e d i a g n o s t i c i n f o rm a t i o n R e m o v e t h e t h r e e s c r e w s (1 ) t h a t s e c u r e t h e c l o c k s p r i n g ( 2 ) and the m ultif u n c t i o n s wi t c h t o t h e b r a c k e t wi t h i n t h e s t e e r i n g c o l um n.n o t e: A r r o w points to locking pin location R e m o v e t h e c l oc k s p r i n g f r om t h e s t e e r i n g c o l um n. C o m m e r c i a l V e h i c l e S e r v i c e P a g e 3

4 1 3. R e m o v e b o l t a t m u l t i f u. n ( c 1 ) t i o n s w i t c h 1 4. R e m o v e m u l t i f u nc t i o n s wi t c h f r om s t e e r i n g c o l um n R e m o v e m u l t i f. u n c t i o n s w i t c h t r i m 16. Install new multifunction switch ( 3 trim ) wi t h c u t o u t f o r c r u i s e c o n t r o l s w i t. c h 1 7. I n s t a l r l u i c s e c o n t r o l p u s h b u t. t ( 2 o ) n s w i t c h 18. Install multifunction switch and tighten bolt C a r e f u l l y i d s e t h e c e n t e r e d c l ) o c k d s o p w r n i n o g v e r ( 1 t e h r i e n g s c t o l e um n u p p e r s h a f t b r a ac n k d et wi t h i n t h e s te e r i n g c o l um n u n t i l t h e s e l f d o c k i n g wire harness connectors are fully engaged. 20. Install and tighten the three screws that secur e t h e c l o c k s p r i n g a n d t h e m ultif u n c t i o n s wi t c h t o t h e b r ac k et wi t h i n t h e s t e e r i n g c o l um n. T i g h t en t h e s c r e ws s e c u r e l y R e m o v e t h p e l as t i c l o c k i n g p i n o r t h e a d h e s i v e t a p e t h at s e c u r es t h e clockspring rotor to the clockspring case to maintain clockspring centering I n s t a l l t h e s t e e r i n g wh e e lo n t o t h e c o l um n. 23. Install the steering wheel bolt. Tighten to 59 ( 8 0 ft N. m ). lbs 2 4. P o s i t i o e n d t r h i v e r a c i l os r e b a enough g to the steering wheel t o r ec on n e c t the electrical connections on the back of the airbag housing. 25. Reconnect the clockspring driver airbag pigtail wire harness connector t o the airbag inflator connector receptacle, which is locat e d o n t h e b ac k o f t h e d r i v e r a i r b a g h o u s i n g. B e c e r t ai n t h a t t h e l a t c h o n t h e c o n n ec t o r an d t h e o r a n g e C o n n e c t o r P os i t i o n A s s u r a n c e ( CP A ) l o c k a r e e ac h f u l l y e n g a g e d Reconnect the clockspring horn and steering wheel s wi t c h p i gt a i l wi r e C o m m e r c i a l V e h i c l e S e r v i c e P a g e 4

5 h a r n e s s c o n n e c t o r t o t h e r e c e pt a c l e o n t h e b a c k of t h e d r i v e r a i r b a g h o u s i n g C a r e f u l l y p o s i t i o n t h e d r i v e r a i r b a g i n t h e s t e e r i n g wh e e l. B e c e r t a i n t h a t t h e c l o c k s p r i n g p i g t ai l wi r e s i n t h e s t e e r i n g wh e e l h u b a r e a a r e n o t p i n c h e d b e t w e e n t h e d r i v h e r e l a rm a i t u r e. b a g a n d t h e 2 8. From the underside of the steering wheel, install a n d t i g ht e n t h e t wo s c r e w s t h a t s ec u r e t h e d r i v e r a i r b a g t o t h e s t e e r i n g wh e e la rm a t u r e. Tighten the screws to 53 in. lbs( 6. ). N m 2 9. C o n n e c t t h e N e g a b a t i t v e r terminal. y 3 0. A d d C r u i s e c o n t ales r o l code s to vehicle. Login e a l to e rc O N N D E C T. Select S e r v i. c Select e V e h i c l e O p t. i Enter o n s the V I N u m N b e r. S e l ec t NHM Speed Control. S e l e c t Ad d. S e l ec t S a v e. 31. Perform variant coding of ESP. Connect StarScan or StarMobile, Ignition on, Select A B S. Select M i s c u n c F t i o n s. e l S ec t A c t i v at e / D e ac t i v a t e C ru i s e Control. S e l e c t St a rt. 32. Verify operation of Cruise control and check for fault codes. C o m m e r c i a l V e h i c l e S e r v i c e P a g e 5

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