EXPANSION AUTOMATS. Flamco. Flamco. Compressor and pump expansion automats, pressurisation units FLEXCON M-K FLAMCOMAT ENA. Flamco Edition / EXP

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1 EXPANSION AUTOMATS Flamco Flamco Compressor and pump expansion automats, pressurisation units FLEXCON M-K FLAMCOMAT ENA Flamco 2005 Edition / EXP

2 Flexcon M-K, the powerful compressor expan Flexcon M-K automats consist of a steel vessel with exchangeable diaphragm made of butyl rubber and a control unit with compressor. They are used for storing expansion volume in closed heating, cooling and air-conditioning installations. A Flexvent Super floatvent is optional. Quick-release couplings for auxiliary vessels. Pressure-pipe connections for maintaining pressure and pressure sensor. The Flexcon M-K compressor expansion automats absorb the expansion water in the installation. They also keep the pre-set system pressure at a constant level within precise limits. Water and compressed air are separated from each other by an exchangeable diaphragm made of high-quality butyl rubber, which is known for its low gas permeability. Control panel. Steel vessel. Capacity sensor signal cable. Capacity and pressure sensor. The foot is adjustable in height, so that the vessel can be leveled on any surface. Flexcon M-K/S 2 ADVANTAGES: Extensive range of models and versions. Simple and cost-effective installation. Freely-programmable operation data. I m glad I only work with Flamco expansion automats. They are the best of their kind in terms of use, reliability and service!

3 sion automat The complete microprocessor-controlled control unit of the Flexcon M-K expansion automat has a number of freelyprogrammable working variables. Typical of the Flexcon M-K are the reliability and sturdiness. Due the range of versions and optional extras, the automats have a use in countless different installations. The automats are fitted with low-noise, oil-free compressors which require no special maintenance. FLEXCON M-K/S Pressure-maintaining connection assembly (pressure-relief valve, blow-off valve, nonreturn valve). The SDS control unit s display, also used on the Flexcon M-K/U, allows the user to see clearly what the pre-set parameters are, what the automat is doing and what the current filling level and system pressure is. These last two values can also be accessed remotely by means of module 33 (see page 15). Compressor 1. Diaphragm-rupture sensor (not supplied). Compressor 2 (optional). Exchangeable diaphragm made of high-quality butyl rubber. Foot-height adjuster. Solenoid valve opens. Solenoid valve closes. Compressor off. Compressor on. appr. 0,1 bar appr. 0,1 bar appr. 0,2 bar Flexcon M-K/U 3

4 Tomorrow s technology in the Flamcomat of The Flamcomat is a modern, pump-driven pressure-expansion automat which you can easily install and operate yourself. Thanks to its sophisticated construction, we have made it possible to incorporate lots of important functions into one compact unit. Flexvent Super floatvent with air inlet preventer. Pressureless steel base vessel. Flexible hoses (level seal). The Flamcomat is suitable for both medium-sized and large heating installations and for both cooling and air-conditioning installations. The Flamcomat makes sure that the system pressure remains constant within precise limits and that the system is topped-up automatically should there be any leakage. The venting process is at the same time dynamic and energyefficient. User-friendly control panel. igh-quality pump with vent. Top-up hose. 4 ADVANTAGES: The Flamcomat combines pressure-control, dynamic bleeding and topping-up in one. Choice of pump modules in both single and double versions. Vessel capacity ranging from ,000 litres (both base vessels and auxiliary vessels). Expansion water is stored (not at pressure) in an exchangeable butyl-rubber diaphragm. Use of patented PALL-rings to separate micro-airbubbles from the system.

5 today The Flamcomat consists of a ready-to-use pump unit and a pressureless base vessel. This pressure-expansion system can be developed with accessories from our extensive range. In this way, you can tailor your system precisely to the needs of your situation. Atmospheric connection for pressure compensation in the space between the interior wall of the vessel and the exterior wall of the diaphragm. Exchangeable diaphragm made of high-quality butyl rubber. FLAMCOMAT By using integrated PALL-rings, you can separate air from the installation continuously and completely. The turbovent function significantly increases the de-aeration capacity. Oxygenated water from the installation. De-aerated water fed into the installation. PALL-rings Pump pressure pipe, from pressureexpansion vessel to installation. Pressure sensor. Solenoid valve. Pressure-relief valve. Sealable filler/drain valve. The Flamcomat is a multi-faceted expansion automat with excellent technical performance. The Flamcomat s de-aeration capacity does not depend on the circulation speed or pressure in the system. When fitting an installation with significant differences between summer and winter operation, we recommend use of a doublepump (load-dependent) Flamcomat pump automat. You will find the complete installation instruction on the CD. 5

6 Flexcon digital sealed system pressurisation units A series of compact floor and wall mounted pressurisation units utilising the latest microprocessor control. For use on sealed heating and cooling systems, offering accurate control and excellent reliability. Easy system diagnostics with detailed messages scrolled across the controller screen. FLEXCON MINI WALL MOUNTED PRESSURISATION UNIT FLEXCON FLOOR STANDING PRESSURISATION UNIT Available in single or dual pump versions with active pump monitoring and auto changeover on the dual pump models. Other features include an internal alarm with mute function, high/low pressure alarms with adjustable setpoint (auto reset) as well as a pump run limiter with alarm (manual reset). The Flexcon pressurisation units are also equipped with a high/low water detection with auto reset, main setpoint with adjustable differential and boiler interlock. The system is protected by a security password. The Flexcon pressurisation units offer a 4 digit bright LED display with scrolling messages including systems status and alarm modes. There are volt free / powered outputs for individual pump trip(s), high pressure, low pressure and sensor fail. All volt free outputs can be powered for warning lamps and/or alarms. 6 ADVANTAGES FLEXCON PRESSURISATION UNITS: Accurate control and excellent reliability. Simple diagnostics, auto changeover. Pump monitoring and isolation. Volt free contacts plus boiler interlock. Incorporates A-B type air gap and break tank. Analogue type Flexcon CN for use with Flexcon expansion vessels to provide a minimum system pressure requirement. Available with various options to provide an economical alternative with no sacrifice in quality.

7 A 300 Simple and quick installation with the Flexcon Feedboy The Flexcon Feedboy function server is suitable for medium and large heating systems and can be used in both existing and new installations. The LCD display on the control panel continuously shows a complete self-diagnosis of the Flexcon Feedboy itself. FLEXCON M-K/S FLEXCON FEEDBOY All models of the Flexcon Feedboy are supplied as integral units. The Flexcon Feedboy is manufactured from durable materials and components; the control technology used is both user-friendly in the extreme and singularly reliable. The pressure in the installation can be set to any desired level within the range. A number of important functions are united in the Flexcon Feedboy: storage of expansion water, installation-pressure monitoring, bleeding and topping-up of water. This means that the unit is both compact and economical with space. It may be integrated into a buildingmanagement-system network. The expansion vessel is finished in stainless steel. Central heating connection to the Flexcon Feedboy. Power supply. Suppletion-tank (top-up) connection. Central heating connection from the Flexcon Feedboy. Sewer-overflow connection. Pot. free sockets and RS 485 connection for BMS systems feedboy process controller C B A B A level switches Level switch float expansion area suppletion buffer ball valve top-up direction sewer tapwater DWL pump valve 2 valve 1 transmitter from central heating to TE ADVANTAGES OF TE FLEXCON FEEDBOY: Economy due to use of durable materials and low-maintenance components. Less work required as small malfunctions are fixed automatically. Extra security aspect thanks to accurate monitoring. 7

8 ENA: the modern vacuum de-aeration and pres The Flamco ENA vacuum de-aeration and pressurisation unit can be used in both closed central-heating installations and in closed cooling and air-conditioning installations. The ENA is used in combination with a Flexcon diaphragm expansion vessel or a Flexcon M-K expansion automat. The ENA s maximum admission temperature is 70 C. The ENA is available in three pressure types and is easy to program. Flexvent floatvent with air inlet preventer. Control via control panel. Vacuum tank made of stainless steel. Connection from system: 3 /4. Top-up connection: 3 /4. Connection to system: 3 /4. Pump (pumps). Foundation plate. The Flamco ENA allows you to choose between turbo-vent (quick and effective, short pauses between the vent cycles) and normal venting (an energy-efficient method). Via a potential-free malfunction log, such reports can be transferred to a building-management system (BMS). The ENA is self-monitoring due to its plausibility control which scrutinizes the sensor values. Like me, all my colleagues are convinced that a Flamco installation is always the best installation. Years of experience have proved this. 8

9 surisation unit Drops in volume are caused by venting and leakage in the system. The ENA s automatic top-up function compensates for this. The combination represents the following advantages for you: Excellent venting performance. Central venting for both the installation and the suppletion water. Comes completely fitted and ready for connection. Requires little room in the boiler house. ENA WIT SINGLE PUMP ENA WIT DOUBLE PUMP Installation diagram for the ENA in an installation with external control of topping-up by means of the expansion automat control unit. Malfunction log interface (RS 485) (optional) 5 p Continental (Euro) plug, CEE 250 V Pump Float switch Vacuum pressure switch 9 ENA control unit p ENA External connection for topping-up from the automat Normally closed Normally open ( ) Separate accessories: NFE filler unit Rp 3 /4 Rp 3 / Σ m 3 Topping-up Compressor expansion automat Legend 1. Vacuum tank. 2. Pump/(pumps). 3. Control unit. 4. Volume current limiter. 5. Pressure sensor. 6. Float switch. 7. Flexvent floatvent. 8. Air inlet preventer. 9. Pressure gauge. 10. Non-return valve. 11. Solenoid valve. 12. Filter. 13. Ball cock. 14. Non-return valve. 15. Solenoid valve. 16. Vacuum pressure switch Rp 3 / Rp 3 /4 Installation return pipe Seal (lockable); to be fitted by the installer The control unit with control panel is ergonomically situated The ENA can be operated and programmed easily with just four keys. The way to do this is clearly described in the installation and operation instructions. You can find them on the CD. Example of the display Pressure: 3.5 bar Venting: Turbo Choice on menu Flamco Back Next ENA 2 Enter 9

10 Looptijd minuten Zekering Watergebrek Storing Storing opheffen Aan/uit Flamco Flamco-Fill pressurisation units The Flamco-Fill pressurisation units monitor the pressure in closed heating and cooling installations and top them up as necessary. Topping-up depends on the pressure or level at a pre-set interval. There are two types available. Firstly, the Flamco-Fill PA for installations with compressor expansion automats such as the Flexcon M-K/U or M-K/S; secondly the Flamco-Fill PM for installations with Flexcon diaphragm pressure-expansion vessels. FLAMCO-FILL PA/PM The Flamco-Fill prevents admission of air and thus stops installation malfunctions and corrosion. The control unit is built in to an IP 44 synthetic housing. Control unit with optical malfunction signal. eader tank with float valve; equipped with overflow and dryrunning alarm. Pump with non-return valve. The Flamco-Fill comes with wall mounts. The connection to the expansion automat is as detailed in the installation instructions. Water meter. Cable duct. Flamco-Fill PA in an installation with a Flexcon M-K expansion-automat. FLAMCO-FILL ADVANTAGES FLAMCO - Fill Flamco Typ PA The Flamco-Fill meets all requirements for potable water supply. All models have a water meter for monitoring the amount of water topped up. Any malfunctions will result in a visible alarm and may be made visible automatically in the malfunction log, even via remote control (potential-free socket). expansion pipe Flexcon M-K 10

11 ENA vacuum de-aeration and top-up automats and accessories; Flamco-Fill top-up automats; Flexcon Feedboy function server Max. system pressure of ENA 1 and ENA 2 is 8 bars; ENA 3 is up to 10 bars. NFE 1 water-suppletion unit consists of a BA reflux-guard, a water meter, filter and stop cock. Completely fitted and ready for connection. NFE 2 water-suppletion unit consists of a water meter, filter and stop cock. Flamco-Fill PA for installations with pump or compressor automats. Flamco-Fill PM for installations with diaphragm expansion vessels. Flamco-Fill STU for connection onto expansion automats with SDS control. Max. system pressure of Flamco-Fill PA/PM = 10 bars (max. filling pressure 9 bars). Max. pump discharge of Flamco-Fill PA/PM = 210 l/h. Versions and dimensions ENA System System System Dimensions in mm Weight Code pressure volume connections in number in bars m 3 L B kg ENA 1 1,3-3,5 < 80 Rp 3 / ENA 2 2,0-4,5 < 100 Rp 3 / ENA 3 3,0-8,0 < 100 Rp 3 / ENA Versions and dimensions NFE Operating Dimensions in mm Connection to Weight Code temperature Potable water System in number in C L kg NFE 1 > 0 tot Rp 3 /4 R 3 / NFE 2 > 0 tot Rp 3 /4 R 3 / Versions and dimensions Flamco-Fill PA, PM and STU Dimensions in mm Weight Code in number L B kg Flamco-Fill PA Flamco-Fill PM Flamco-Fill STU L B NFE 1 Versions and dimensions Flexcon Feedboy function servers Capacity Dimensions in mm Weight Code in in number litres B D kg Flexcon Feedboy 600/A Flexcon Feedboy 600/B Flexcon Feedboy 600/C Flexcon Feedboy 600/ L L NFE 2 FLAMCO-FILL PA/PM Flexcon Feedboy 1000/A Flexcon Feedboy 1000/B Flexcon Feedboy 1000/C Flexcon Feedboy 1000/ Auxiliary vessel Auxiliary vessel Versions and dimensions Flexcon Feedboy in demi-water execution L B FLEXCON FEEDBOY Capacity Dimensions in mm Weight Code in in number litres B D kg Flexcon Feedboy 600/XA Flexcon Feedboy 600/XB Flexcon Feedboy 600/XC Flexcon Feedboy 1000/XA Flexcon Feedboy 1000/XB Flexcon Feedboy 1000/XC L B 11

12 Flexcon M-K compressor expansion automats The Flexcon M-K version with SDS control unit is called Flexcon M-K/U. All Flexcon M-K automats consist of a steel base vessel, an exchangeable diaphragm made of butyl rubber, a control unit with control panel, height-adjustable feet and an oil-free compressor. All Flexcon M-K expansion automats are supplied complete and ready for connection. The Flexcon M-K auxiliary vessel does not have a control unit or compressor. If an auxiliary vessel is to be connected, it must be equivalent to the base vessel. Air-side connections between the base vessel and the auxiliary vessel must be made with a high-pressure hose. Quick-release couplings are in evidence. Water-side connections must be made in situ. Versions and dimensions Flexcon M-K/U 6 and 10 bar Capacity Dimensions in mm Com- System Weight Code number in pressor conn. (int.) in kg litres ØD C Ød ISO bar 10 bar 6 bar 10 bar Flexcon M-K/U K / Flexcon M-K/U K / Flexcon M-K/U K / Flexcon M-K/U K / Flexcon M-K/U K / Flexcon M-K/U K / Flexcon M-K/U K Flexcon M-K/U K / Flexcon M-K/U K / Versions and dimensions Flexcon M-K auxiliary vessels 3, 6 and 10 bar Capacity Dimensions in mm System Weight Code number in conn. (int.) in kg litres ØD C Ød ISO bar 6 bar 10 bar 3 bar 6 bar 10 bar Flexcon M-K / Flexcon M-K / Flexcon M-K / Flexcon M-K / Flexcon M-K / Flexcon M-K / Flexcon M-K Flexcon M-K / Flexcon M-K / Flexcon M-K / Flexcon M-K / Flexcon M-K / Flexcon M-K / C Ø d Ø D Second compressor unit Suitable for Code number Compressor K 01/K 011 Flexcon M-K/S and Flexcon M-K/U Compressor K 02 Flexcon M-K/S and Flexcon M-K/U Compressor K 03/K 031 Flexcon M-K/S and Flexcon M-K/U Compressor K 04 Flexcon M-K/S and Flexcon M-K/U The second compressor unit is fitted on a second support bracket on the expansion automat. The compressors have to be of the same type. Complete delivery and ready for connection. Air-side connection between base vessel and auxiliary vessel Suitable for Code number C igh-pressure connection hose for 2 vessels, max. length 3 m Flexcon M-K/S and Flexcon M-K/U igh-pressure connection hose for several vessels Flexcon M-K/S and Flexcon M-K/U Ø d Ø D Adapter with flange connection PN 16 For vessel capacity (litres) Connection L Suitable for Code ext. PN16 mm number /4 DN Flexcon M-K/S and Flexcon M-K/U /2 DN Flexcon M-K/S and Flexcon M-K/U DN Flexcon M-K/S and Flexcon M-K/U /2 DN Flexcon M-K/S and Flexcon M-K/U L 12

13 Flexcon M-K compressor expansion automats The Flexcon M-K/S has a freely-programmable control unit for single and multiple use as well as master slave operation. All Flexcon M-K expansion automats have a connection for a Flamco-Fill top-up automat and remote fault alarm. The maximum diaphragm temperature for all Flexcon M-K automats is 70 C (343 K) during continuous operation. Versions and dimensions Flexcon M-K/S 3 bar Capacity Dimensions in mm Compressor System Weight Code number in conn. (int.) in kg litres ØD C Ød ISO bar 3 bar Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Versions and dimensions Flexcon M-K/S 6 and 10 bar Capacity Dimensions in mm Com- System Weight Code number in pressor conn. (int.) in kg litres ØD C Ød ISO bar 10 bar 6 bar 10 bar Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K Flexcon M-K/S K Flexcon M-K/S K Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / Flexcon M-K/S K / C Ø d Ø D Additional options Flexcon control unit Code number Easycontact Diaphragm rupture sensor SDS modules, see page 15 13

14 Flamcomat pump expansion automats and pump units, Flexcon pressurisation units The Flamcomat consists of a pressureless base vessel with integrated turbo-venting, an exchangeable diaphragm made of butyl rubber, electronic level indicator and control, height-adjustable feet as well as a Flexvent floatvent with air-admission block. The Flamcomat combines three important functions: pressure control, dynamic venting and topping-up. Max. installation pressure: 10 bar; max. system working pressure 8.5 bar. Max. diaphragm temperature: 70 C (343 K) at continuous operation. Pump units completely assembled and ready for operation. Freely-programmable control unit, made up of a power section and a control section. Versions and dimensions Flamcomat GB (base vessels) and BB (auxiliary vessels) Capacity Dimensions in mm Weight Code number in litres Ø D in kg GB BB Flamcomat Flamcomat Flamcomat Flamcomat Flamcomat Flamcomat Flamcomat Flamcomat Flamcomat Flamcomat Flamcomat Flamcomat Flamcomat Flamcomat Flamcomat Flamcomat Versions and dimensions pump units For max. Dimensions in mm Connection Weight Code heating capacity internal thread in number MW L B To vessel To system To water supply kg M 0 0,3-1, /4 1 1/ M 02 0,5-1, /4 1 1/ M 10 1,0-4, /4 1 1/ M 20 2,0-8, /4 1 1/ M 30 1,2-4, /2 1 1 /4 1/ Ø D D 02 1,3-4, /2 1 1 /4 1/ D 10 2,0-8, /2 1 1 /4 1/ D 20 4,0-10, /2 1 1 /4 1/ D 30 2,2-8, /2 1 1 /4 1/ Versions and dimensions pressurisation units System Pump Max. Dimensions in mm System Weight Code pressure working connec- in number pressure L B tion kg 130 D Flexcon wall mounted < 3 bar single 6 bar /4 M D Flexcon wall mounted < 3 bar dual 6 bar /4 M L B 125 D Flexcon floor standing < 3 bar single 10 bar /2 M D Flexcon floor standing < 6 bar single 10 bar /2 M D Flexcon floor standing < 3 bar dual 10 bar /2 M D Flexcon floor standing < 6 bar dual 10 bar /2 M Versions and dimensions Flexcon CN Dimensions in mm System Weight Code L B connection in kg number Flexcon CN /2 M Flexcon CN /2 M Flexcon CN /2 M Flexcon CN 125 L* /2 M Flexcon CN 150 L* /2 M Flexcon CN 225 L* /2 M *With high and low pressure switches. L B 14

15 SDS modules and Flamcomat accessories A Flamcomat unit consists of a base vessel and eventually an auxiliary vessel, plus a SDS module, pump unit, rotating vessel connection and eventual other accessories. Switch module and connectors with rotatable connection, sealed. Non-return valve incl. dirt trap and seal. SDS modules Description Suitable for Code number Flexcon Flamco- M-K/U mat SDS module 31 Soft starter for pump(s) SDS module 32 Timer with week programme for optimal freedom of choice in, for instance, de-aeration cycles SDS module 33 Analogue signalling for capacity and pressure SDS module 34 Diaphragm rupture sensor SDS module 45 PA contact, for connecting a Flamco-Fill top-up automat or ENA vacuum de-aeration and top-up automat Easycontact Vessel connections, sealed Connection to Weight Code number in vessel (int.) control unit (ext.) kg Vessel connection type /2 1 1 /4 0, Vessel connection type /2 1 1 /2 0, Vessel connections, sealed Ball cock with blow-off valve Connection to Weight Code number in kg Ball cock with blow-off valve 1 ext. 0, Ball cock with blow-off valve 1 1 /4 ext. 0, Ball cock with blow-off valve System divider Connection to Weight Code number in kg System divider (BA) 1/2 int. - 1 /2 ext. 0, Switch modules Capacity Dimensions in mm Connection Weight Code number in litres Ø D kg Switch module M /2 8, Switch module D / Switch modules Water meter with pulse port Code number Water meter with pulse port Water meter with pulse port

16 EXPANSION AUTOMATS FLEXCON M-K CONTENTS PAGE Flexcon M-K compressor expansion automat 2/3 Flamcomat: The technology of the future 4/5 Control unit and installation 6 Flexcon Feedboy function server 7 Flamco Flamco b.v. Industriestraat AC Gouda - olland P.O. Box AC Gouda - olland Tel: Fax: FLAMCOMAT ENA de-aeration and topping-up automat 8/9 Flamco-Fill top-up automat 10 Tables 11/15 You can find more information on the CD which accompanies this brochure. Copyright Flamco b.v., Gouda, olland. Nothing from this publication may be reproduced or published in any way without prior written permission and notification of the source. The data contained herein apply solely to use of Flamco products. Flamco is in no way liable for improper use or interpretation of the technical data. All rights reserved. ENA Flamco b.v. refers you further to its international sales and delivery conditions as drawn up by Orgalime

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