Industrial Product Catalog

Transcription

1 Temposonics Linear-Position Sensors With Temposonics Technology SENSORS C Industrial Product Catalog Serving the Americas, Canada, Asia, Australia and New Zealand

2 CONTENTS Magnetostrictive Principle Magnetostriction - How it works Technology at its best Markets We Serve R-Series Models RP and RH Sensors - Analog Output Parameters and specifications Advanced communication and programmability Sensor output options Table of Contents R-Series Models RP and RH Sensors - Synchronous Serial Interface (SSI) Enhanced monitoring and diagnostics Advanced communication and programmability Model RP profile-style sensor - dimensions Model RH rod-style sensor - dimensions How to order R-Series Models RP and RH Sensors - CANbus Output Parameters and specifications Enhanced monitoring and diagnostics CANbus variations , 21 Connections and wiring Model RP profile-style sensor - dimensions Model RH rod-style sensor - dimensions How to order R-Series Models RP and RH Sensors - DeviceNet Output Parameters and specifications DeviceNet output DeviceNet protocol Enhanced monitoring and diagnostics Connections and wiring Model RP profile-style sensor - dimensions Model RH rod-style sensor - dimensions How to order R-Series Models RP and RH Sensors - Profibus-DP Output Parameters and specifications Enhanced monitoring and diagnostics , 31 Profibus interface Connections and wiring , 32 Model RP profile-style sensor - dimensions Model RH rod-style sensor - dimensions How to order R-Series Models RP and RH Sensors - EtherCAT Interface Parameters and specifications Enhanced monitoring and diagnostics EtherCAT interface Connections and wiring Model RP profile-style sensor - dimensions Model RH rod-style sensor - dimensions How to order i

3 CONTENTS Table of Contents R-Series Model RF - Flex Housing Style Parameters and specifications Sensor installation and dimensions How to order G-Series Models GP and GH Sensors - Analog and Digital Pulse Outputs Parameters and specifications Outputs Advanced communication and programmability Connections and wiring , 48 Enhanced monitoring and diagnostics Model GH rod-style sensor - dimensions Model GP profile-style sensor - dimensions How to order , 52 G-Series Models GT2 and GT3 Redundant Sensors - Analog Output Parameters and specifications G-Series Redundant sensor Outputs Advanced communication and programmability Connections and wiring How to order Mounting and Magnets - Sensor Models RP, RH GP, GH and GT Rod-style sensor mounting Cylinder installation Position magnet selections Profile-style sensor mounting E-Series Model EP - Analog and Start/Stop Outputs Connections and wiring Model EP Profile-style sensor - dimensions Model EP profile-style mounting configurations How to order E-Series Model ER sensor - Analog and Digital-Pulse Outputs Model ER rod-and-cylinder sensor E-Series profile-style sensor parameters Connections and wiring Sensor mounting configurations How to order E-Series Model EP2 - Analog Output Parameters and specifications Connections and wiring E-Series model EP2 sensor - dimensions Mounting configuration How to order E-Series Model EP2 - Digital-Pulse Output (Start/Stop) Parameters and specifications , 72 Connections and wiring E-Series EP2 - Dimensions and mounting configuration How to order ii

4 CONTENTS Accessories Extension Cable Options Cable length limitations G-Series Analog (Voltage or Current) G-Series digital (PWM or Start/Stop) G-Series Neuter R-Series CANbus R-Series DeviceNet R-Series Profibus R-Series SSI Table of Contents Extension Cable Options - How to Order pin connector type (D63) used with R-Series Profibus Sensors Standard 6-pin connector type (D60) used with R-Series G-Series and E-Series Sensors Standard 7-pin DIN connector type (D70) used with R-Series SSI Sensors pin MS connector type (MS0) used with R-Series SSI and G-Series Sensors Adapter Cable Options - Retired Sensor Models L-Series sensors , 79 Temposonics I , 79 Temposonics II , 79 Connectors - Current Production Sensors pin style connectors pin style connectors pin style connectors and cord sets pin style connectors , 82 Connectors (for retired sensor models) Magnets and Floats , 85 Profile-style sensor models Rod-style sensor models Magnets, Floats and Pressure Housing - Compatibility Chart How to order - pressure housing for sensor models GH and RH Mounting feet and T-Slot Nut Mechanical End Connectors , 88 R-Series Model RP , 88 G-Series Model GP , 88 E-Series Model EP , 88 E-Series Model ER , 88 Optional Extension Rods E-Series EP with Captive-Sliding Magnet G-Series Model GP with Captive-Sliding Magnet R-Series Model RP with Captive Sliding Magnet Miscellaneous Installation Hardware Power Supply Sensor Display Sensor Programming , 91 Field Setup Software iii

5 CONTENTS Table of Contents High-Pressure Housing Parameters and specifications How to order NEMA Type 4X Housing - Sensor Models GH and RH Parameters and specifications NEMA 4X housing dimensions How to order iv

6 MAGNETOSTRICTIVE PRINCIPLE Technology at its best The best linear-position sensors provide absolute position measurement giving higher productivity and greater safety for machine and automation devices. MTS linear-position sensors outperform the competition, deliver accuracy and reliability under the most difficult conditions, providing excellent value for our customers. Our success is a result of 30 years of technology leadership, vertically integrated manufacturing processes and unsurpassed levels of customer support. was the first to realize the promising advantages for linear-position measurement contained in the magnetostrictive measuring principle developed by J. Tellermann. Tellerman s original design was used to develop Temposonics brand sensors: the first magnetostrictive position sensors, a technology that guarantees precision and reliability without equal. Magnetostriction - how it works The heart of MTS sensors is the ferromagnetic measuring element, also known as the waveguide, and a movable position magnet that generates a direct-axis magnetic field in the waveguide. When a current or interrogation pulse passes through the waveguide, a second magnetic field is created radially around the waveguide. The interaction between the magnetic field in the waveguide and the magnetic field produced by the position magnet generates a strain pulse which travels at a constant ultrasonic speed from its point of generation, the measurement point, to the end of the waveguide where it is detected by the sensor electronics. The position of the magnet is determined with high precision and speed by accurately measuring the time elapsed between the application of the interrogation pulse and the arrival of the resulting strain pulse with a high speed counter. Using the elapsed time to determine position of the permanent magnet provides an absolute position reading that never needs recalibration or re-homing after a power loss. Noncontact sensing eliminates wear, and guarantees the best durability and output repeatability. With our extensive know-how of ferromagnetic materials, magnetic effects and ultrasonic processes, MTS remains unrivaled in performance standards for non-contacting position measurement of the highest precision. 1

7 TEMPOSONICS SENSORS: POSITIONED TO GIVE YOU THE MOST Whether you call them position transducers, linear-displacement sensors, distance or linear-position sensors, provides the most reliable and accurate magnetostrictive position sensors in the world. Temposonics sensors are ideal for monitoring and measurement systems, for machine control involving hydraulic, pneumatic, electromechanical or even manual positioning in industrial or commercial applications. Our sensors out-perform, out-measure and out-last the competition, and help your applications work smarter and harder for you. Our full line of standard and custom linear position sensors can fit virtually every type of industrial and commercial application imaginable. Profile sensor housing for mounting onto machines Temposonics sensors provide unmatched flexibility with a variety of mounting options. Outputs and configurations and can be easily installed in a cylinder or externally mounted to your machine. Temposonics sensors are a cost-effective, high-performance, highquality alternative to linear pots or linear encoders. When you add affordable cost to reliable, repeatable performance and zero maintenance, the choice is obvious - Temposonics. Rod style sensor for hydraulic/pneumatic cylinders Economical rod and cylinder style sensor with versatile mounting options R-Series Smart sensors for fast, high precision, and synchronized position control applications. Available outputs include SSI, DeviceNet, CANbus, Profibus, EtherCAT and dual output (position and velocity) analog. G-Series Programmable sensors with built-in diagnostics for applications that require analog, start/stop, or PWM outputs. E-Series Sensors designed for applications that require simple and economical position feedback. Analog and start/stop outputs. 2

8 Temposonics Technology Superior Performance MARKETS High performance machines require high performance sensing solutions, and Temposonics technology has been the leader in precision magnetostrictive-based linear position sensing for more than 30 years. Continuous investment in R&D has enabled MTS to produce the world s highest resolution magnetostrictive sensors, with the fastest update rates for high speed motion control, the tightest non-linearity specifications, and the latest in high performance fieldbus compatible outputs. The wide range of Temposonics high performance sensors allow you to design, manufacture, and deliver the world s most productive manufacturing machines, and your customers to deliver high quality and cost optimized products. In a globally competitive environment, superior performance enables high quality, high productivity solutions. Don t settle for less, choose MTS Temposonics Technology! Plastics & Rubber Manufacturing Lower Cost, Higher Performance Markets 3 The world s highest performance injection molding machines, blow molding machines, tire presses, and extrusion filtration systems utilize Temposonics technology to deliver high speed, high quality results. High speed industrial networks combined with precision Temposonics sensors, help these machines produce highly precise products while delivering world-class productivity. Multi-position sensing optimizes costs by controlling two motion axes with a single sensor. Resolutions to 1um enable precision clamp and mold positioning. Legendary Temposonics reliability means that your machine is up and running. High quality and world class productivity Temposonics Technology delivers.

9 Markets Primary and Secondary Woodworking Optimizing Productivity MTS Temposonics sensors are designed and built to withstand the rigors of sawmill applications and have been that industry s standard for more than 30 years. Recent advances in high speed serial interfaces, enhanced shock and vibration resistance, and the availability of a precision velocity signal (simultaneous with position signal) have enabled new machine control algorithms that increase speed and improve yields. This adds up to increasing productivity and more profitable mill operations. MTS has led the way for more than 30 years, and our newest generation of sensors carries the tradition forward. Fluid Power; Hydraulic & Pneumatic Cylinders Operational Efficiency Plus High Performance High performance, durability and value have made MTS Temposonics sensor technology the standard for in-cylinder applications in the hydraulics industry for more than 30 years. In addition to superior features like linearity compensation, resistance to shock and vibration and EMI immunity, our innovative modular design allows for easy replacement of the sensing element and electronics without breaking the cylinder's high-pressure seal, thus significantly reducing maintenance costs and downtime. This means your machines are up and your operations are running at peak efficiency. 4

10 Metal Forming Superior Speed and Accuracy Our high-speed R-Series SSI position sensors continue to get faster and more accurate making them an ideal choice for a wide range of machine tool applications. Our SSI sensor also comes with a host of housing and installation options such as the NEMA Type 4X housing and high shock and vibration mechanics to improve immunity and operation in the harshest production environments. Markets - Resolution down to 1µm ( in.) - Accuracy as good as ± 10µm (± in.) - Cycle times as low as 250µsec. Motion Simulation Entertainment Industry For coordination with video display, position feedback of audience seat movement is a growing need in the entertainment industry. Temposonics sensors deliver: - Superior response and accuracy; achieves higher simulated motion fidelity - Replaceable sensing element eliminates need to drop hydraulic pressure or break hydraulic seal - Embedded or detached electronics available for short installation envelopes - Simultaneous position and velocity outputs enable high performance servohydraulic positioning 5

11 Markets Process Industries Quality Manufacturing By optimizing machine performance and product flow control, Temposonics sensors offer: - Superior accuracy with higher consistency between changeovers and reduced setup time - Precise and repeatable positioning for smoother, more controlled motion - Improved efficiency, yield, and throughput while maintaining quality Other Applications MTS Temposonics Sensors Fill The Prescription Where ever demanding performance is required, Temposonics sensor's provide the trusted solution. A wide range of industries and automation processes that rely on Temposonics state-of-the-art technology is continuously increasing. - Assembly automation - Paper and textiles - Robotics - Food and beverage - Material handling and packaging - Medical equipment - Primary metal production - Glass cutting - Adhesive dispensing - Test & measurement - Wind turbines - Power generation -Control systems 6

12 R-Series Models RP and RH Sensors - Analog Output Position, Speed, Speed with Direction Single or Dual-Magnet Positions R-SERIES MODELS RP/RH - ANALOG R-Series Analog Rugged industrial sensor Linear, absolute measurement LEDs for sensor diagnostics Non-contact sensing technology Non-linearity less than 0.01% Repeatability within 0.001% Direct Analog output, displacement + speed Dual magnet position measurement 100% field adjustable Null and Span setpoints Parameters Specifications Measured variables: Displacement, speed (magnitude), or velocity (with direction) for single or dual magnets Resolution: Position measurement: 16 bit; % (minimum 1 µm) Speed measurement: 0.1 mm/s Non-linearity: < ± 0.01% full stroke (minimum ± 50 µm) Repeatability: < ± 0.001% full stroke (minimum ± 2.5 µm) Hysteresis: < 4 µm Outputs: Voltage: 0 to 10, 10 to 0, -10 to +10, +10 to -10 Vdc (minimum controller load >5k ohms) Current: 4(0) to 20 ma, 20 to 4(0) ma, (min./max. load 0/500 ohms) Stroke length: Profile style: 50 mm (2 in.) to 5080 mm (200 in.) (Position MeasurementRod style: 50 mm (2 in.) to 7620 mm (300 in.) Range) Update time: 0.5 ms up to 1200 mm, 1.0 ms up to 2400 mm, 2.0 ms up to 4800 mm, 5.0 ms up to 7620 mm stroke length. Speed measurement: Range: m/s ( in./s) Deviation: <0.5% Resolution: 0.1 mm/s (0.004 in./s) Update time: See position measuring range Operating voltage: +24 Vdc nominal: -15 or +20% Polarity protection: up to -30 Vdc Overvoltage protection: up to 36 Vdc Current drain: 100 ma typical Dielectric withstand voltage: 500 Vdc (DC ground to machine ground) Parameters Specifications (continued) Operating conditions: - 40 C (-40 F) to 75 C (167 F) Relative humidity: 90% no condensation Temperature coefficient: < 30 ppm / C Setpoint adjustment, (Null/Span): 100% of electrical stroke length. Min. 25 mm (0.98 in.) distance between setpoints. For dual magnet outputs: Min 76 mm (3 in.) distance between magnets. EMC test: Emissions IEC/EN , Immunity IEC/EN , IEC/EN /3/4/6, level 3/4 criterium A, CE qualified Shock rating: 100 g (single hit)/iec standard (survivability) Vibration rating: 15 g (30 g with HVR option)/ Hz/IEC standard Connection type: 6-pin male D60 connector or integral cable PROFILE STYLE (MODEL RP) SENSOR Electronic head: Aluminum housing Diagnostic display (LED s located beside connector/cable exit) Sealing: IP 65 Sensor extrusion: Aluminum Mounting: Adjustable mounting feet or T-slot nut (M5 threads) in base channel Magnet type: Captive-sliding magnet or open-ring magnet ROD STYLE (MODEL RH) SENSOR Electronic head: Aluminum housing Diagnostic display (LED s located beside connector/cable exit) Sealing: IP 67 or IP 68 for integral cable model Sensor rod: 304L Stainless steel Operating pressure: 350 bar static, 690 bar peak (5000 psi static, 10,000 psi peak) Mounting: Any orientation, threaded flange M18 x 1.5 or 3/4-16 UNF-3A Typical mounting torque: 45 N-m (33 ft. - lbs.) Magnet type: Ring magnet, open-ring magnet or magnet float 7

13 R-SERIES ANALOG SENSOR OUTPUT OPTIONS Outputs R-Series Models RP and RH analog sensors provide single or dual magnet sensor options along with one or two channel outputs. The R-Series analog sensor can be ordered for a single-position magnet providing one displacement output, and/or one velocity output over the active stroke length. ADVANCED COMMUNICATION AND PROGRAMMABILITY Sensor field programming R-Series Model RP and RH Analog sensors are preconfigured at the factory by model number designation. For many applications, no adjustments are required for normal sensor installation and operation. If, however, sensor parameter changes are needed while in the field, the R-Series Analog sensor is easily programmed externally. There is no need to open the sensor s electronic housing. The sensor can also be ordered for dual-position magnets providing two displacement outputs, or two velocity outputs, or one of each. R-Series Analog Single magnet sensor Dual magnet sensor 0 Vdc Enhanced monitoring and diagnostics Sensor status and diagnostic display M1 Active stroke length (Position measuring range) Position / Speed M1a 76 mm min. (3 in.) M1 M2 M1a M2a 10 Vdc 0 Vdc 10 Vdc Position 1 / Position 2 0% 100% When using dual magnets, the minimum allowed distance between the magnets is 3.0 in. (76 mm) to maintain proper sensor output. Integrated LEDs (green/red) provide basic visual feedback for normal sensor operation and troubleshooting. R-Series Analog PC Programming kit, part no For single or dual magnet sensors This programming kit includes a wall adapter style power supply, serial converter box, two connection cables (wired for the LIN protocol), and the software CD-ROM. The serial converter box and one of the cables are required to communicate between a Windows PC and the sensor. When running the R-Series Analog PC Setup software many customized settings are possible for: Setpoint 1 (Null) and Setpoint 2 (Span) for single or dual magnets. (See the description for setpoints under the section, R-Series Analog Handheld Programmer.) Output range settings for speed, or for speed with direction. Assign position or velocity output functions for the single or dual magnets, and for the one or two output channels. (Output function assignments are limited to the manufacturing build type of the sensor, see below.) Error output values when the magnet moves beyond the programmed setpoints. LED s Field programming is available to adjust the output values for any setting needed, within the selected output range. Each sensor s output range is selected from the available options when ordering a particular sensor model number, (see pages 7 and 8). There are 6 different manufacturing build types used to provide for the various output ranges. These are: Green Red Description ON OFF Normal function (operation mode) ON Flashing Magnet out of setup range ON ON Magnet not detected or wrong quantity of magnets Flashing ON Programming mode Single Channel Output for either position or speed 1) Voltage output between 0 and +10 volts 2) Voltage output between -10 and +10 volts 3) Current output between 0 (or 4) and 20 ma Two Channel Outputs for position and/or speed 4) Voltage outputs between 0 and +10 volts 5) Voltage outputs between -10 and +10 volts 6) Current outputs between 0 (or 4) and 20 ma Note: Field programming allows for numerous custom sensor configurations, however, please note that field programming can not be used to change the R-Series Analog sensor from one manufacturing build type to another. 8

14 ADVANCED COMMUNICATION AND PROGRAMMABILITY CONNECTIONS AND WIRING Sensor field programming R-Series Analog handheld programmer (for single magnet sensors) The R-Series Analog handheld programmer (part number ) can be used to program the magnet positions for the start of output, (0% = 0 Vdc, -10 Vdc, 4 ma, or 0 ma), and the end of output, (100% = 10 Vdc or 20 ma), for the single magnet version of the R-Series Analog sensor. Sensor Handheld programmer, part no Vdc Standard factory settings place the setpoint 1 (Null) and setpoint 2 (Span) at the limits of the sensor s active stroke length. For example, a sensor ordered with 4-20 ma output will be factory set for 4 ma output at the bottom limit of the stroke length at the Null position. Likewise, the 20 ma output will be factory set at the top limit of the stroke range at the start of the dead zone. Sensor integral connector (D60 Male) Male Integral D6 connector pin-out as viewed from the end of the sensor Cable connectors (Field installed 6-pin D6 female) Mates with sensor s Integral connector Pin no. Wire color Function Analog outputs 1 Gray Output 1/Position #1: 0 to 10, 10 to 0, -10 to +10, +10 to -10Vdc 4 to 20, 20 to 4, 0 to 20, 20 to 0 ma 2 Pink Return for pin 1 3 Yellow Output 2/Position #2 or Speed: 0 to 10, 10 to 0, -10 to +10, +10 to -10Vdc 4 to 20, 20 to 4, 0 to 20, 20 to 0 ma 4 Green Return for pin 3 5 Red or Brown +24 Vdc (-15 / +20%) 6 White DC Ground (for supply) Note: When using the single channel output (pins 1 and 2), the unused pins for output 2 (pins 3 and 4) should be left floating (unconnected), unless sensor programming is being used. R-Series Analog Output Value forward reverse D6 straight-exit connector part no mm (0.7 in.) 54 mm (2.1 in.) 37 mm (1.5 in) Electronics Housing 1 Magnet Sensor Position Dead Zone D6 90 connector part no mm (2.1 in.) Setpoint 1 (Null) Setpoint 2 (Span) Setpoint 1 and setpoint 2 can be re-positioned for the actual measuring range needed anywhere within the active stroke length. (Note: The minimum distance allowed between setpoint 1 and setpoint 2 is 25 mm (0.98 in.)). These adjustments are easily performed, even when the sensor is not directly accessible, by connecting the analog handheld programmer to the sensor s integral cable or extension cable. Analog Field Setup user interface 9

15 MODEL RP PROFILE-STYLE SENSOR The profile-style (model RP) sensor offers modular construction, flexible mounting configurations and easy installation. Captive-sliding magnet D60 connector option 49 mm (1.92 in.) 12 mm (0.47 in.) Beginningof stroke-nullposition Captive-slidingmagnet Note: See page 58 for installed magnet dimensions. 9.5mm (0.37 in.) 45 mm (1.77 in.) Sensor head R-Series Analog 35.6 mm (1.4 in.) 50 mm (1.96 in.) 68 mm (2.67 in.) 5.5 mm (0.21 in.) dia. for M5 or #10 Screw Open-ring magnet R05 integral cable option 2 mm. (0.07 in.) 12 mm (0.47 in.) 75 mm (2.95 in.) 28 mm (1.1 in.) 28 mm (1.1 in.) Mounting foot Stroke length Beginning of stroke - Null Position Open ring magnet 14.5mm (0.57 in.) Mounting support (non-ferrous material) Dead zone 66 mm (2.6 in.) 28 mm (1.1 in.) Sensor head 22 mm (0.86 in.) MODEL RH ROD-STYLE SENSOR The rod-style (model RH) sensor offers modular construction, flexible mounting configurations, and easy installation. It is designed for internal mounting in applications where high pressure conditions exist, (5000 psi continuous, 10,000 psi spike), such as hydraulic cylinders. The Model RP sensor may also be mounted externally in many applications. LED window Integral connector Beginning of stroke (Null position) 68 mm (2.7 in.) 51 mm (2 in.) Null zone Electronics housing O-Ring Stroke length 10 mm (0.39 in.) dia. End of stroke Dead zone Stroke dependent refer to chart below 44 mm (1.7 in.) 76 mm (3 in.) Grounding lug Mating connector (6-pin DIN style) M4 x 59 mm Button-head hex screws (2X) Flat-faced flange Beginning of stroke (Null position) 51 mm 68 mm (2.7 in.) (2 in.) Null zone O-Ring A 25 mm (0.98 in.) A Sensor rod B Note: See page 59 for mounting and magnet details. Stroke-dependent Dead Zones Stroke length Dead zone 50 mm (2 in.) mm (197 in.) 63.5 mm (2.5 in.) 5005 mm (197.1 in.) mm (300 in.) 66 mm (2.6 in.) Raised-face flange 25 mm (1 in.) 25 mm (0.98 in.) 2.5 mm (0.1 in.) C Housing style Flange type Description A Flange threads B Dimensions C Dimensions T US customary threads with raised-face flange 3/4-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.) S US customary threads with flat-faced flange 3/4-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.) M Metric threads with flat-faced flange M18 x mm (1.81 in.) 53 mm (2.1 in.) 10

16 HOW TO ORDER RP = RH = RF = SENSOR MODEL Profile style Hydraulic rod-style Flexible style R 1 3 to 7 digit code depending on output selected HOUSING STYLE Model RP profile-style sensor only (magnet included): S = Captive-sliding magnet with joint at top (part no ) V = Captive-sliding magnet with joint at front (part no ) M = Open-ring magnet (part no ) T = S = U = H = M = V = B = Model RH rod-style sensor only (magnet must be ordered separately): US customary threads, raised-faced flange and pressure tube, standard US customary threads, flat-faced flange and pressure tube, standard Same as option T, except uses fluoroelastomer seals for the electronics housing Same as option S, except uses fluoroelastomer seals for the electronics housing Metric threads, flat-faced flange and pressure tube, standard Same as option M, except uses fluoroelastomer seals for the electronics housing Sensor cartridge only (no flange and pressure tube, stroke length < 1830 mm (72 in.)) R-Series Analog S = M = Model RF flex sensor only, (reference page 41 for flex housing style) magnet must be ordered separately: US customary threads, flat-faced flange Metric threads, flat-faced flange STROKE LENGTH M = Millimeters (Encode in 5 mm increments). U = Inches and tenths (Encode in 0.1 in. increments) CONNECTION TYPE Integral connector: D60 = 6-pin DIN (M16), male, standard Integral cables: R = Integral cable, PVC jacket, pigtail termination, standard F = Integral cable, black polyurethane jacket with pigtail termination Cable length: = 1 (01) to 99 (99) ft. or 1 (01) to 30 (30) meters. Encode in feet if using US customary stroke length, encode in meters if using metric stroke length INPUT VOLTAGE 1 = +24 Vdc (+20% - 15%) A = Same as option 1 except includes the High Vibration-Resistant (HVR) option Model RH only, stroke range = 50 mm (2 in.) mm (78.7 in.), see note below Stroke length notes: 1. Profile-style sensor (model RP) stroke length = 50 mm (2 in.) mm. (200 in.) 2. Rod-style sensor (model RH) stroke length = 50 (2 in.) mm (300 in.) Cable length note: MTS recommends the maximum integral cable length to be 10 meters (33 ft.). Cables greater than 10 meters (33 ft.) in length are available, however, proper care must be taken during handling and installation. OUTPUT (13-19) 3 to 7 digit code depending on output selected (Please note that selections below are continued on page 12) 1 output channel with 1 magnet (3 digit code) Output #1 = magnet position V01 = 0 to +10 Vdc A01 = 4 to 20 ma V11 = +10 to 0 Vdc A11 = 20 to 4 ma V21 = -10 to +10 Vdc A21 = 0 to 20 ma V31 = +10 to -10 Vdc A31 = 20 to 0 ma Note: The High Vibration-Resistant (HVR) option provides the model RH rod-style sensors with increased resistance to shock and vibration for use in heavy duty machinery. Refer to G-Series and R-Series Sensors for High Shock and Vibration Applications, part no for more information. 2 output channels with 2 magnets * (3 digit code) Output #1 = magnet #1 position Output #2 = magnet #2 position V02 = 0 to +10 Vdc 0 to +10 Vdc V12 = +10 to 0 Vdc +10 to 0 Vdc V22 = -10 to +10 Vdc -10 to +10 Vdc V32 = +10 to -10 Vdc +10 to -10 Vdc A02 = 4 to 20 ma 4 to 20 ma A12 = 20 to 4 ma 20 to 4 ma A22 = 0 to 20 ma 0 to 20 ma A32 = 20 to 0 ma 20 to 0 ma * Standard factory settings for the setpoint values are the same for both magnets, i.e. both magnets have setpoint 1 at the null position, and setpoint 2 at the start of the dead zone. If needed, the setpoint values for each magnet can be reprogrammed in the field to best fit the application, (see page 8 for more information). For proper sensor output, the minimum allowed distance between the magnets is 3 in. (76 mm). 11

17 HOW TO ORDER (CONTINUED) 3 to 7 digit code depending on output selected OUTPUT (13-19) 3 to 7 digit code depending on output selected (Please note that selections below are continued from the previous page) R-Series Analog 2 output channels with 1 magnet (7 digit code, fill in the blanks with the desired maximum speed value as described below) Output #1 = magnet position Output #2 = speed magnitude V01 = 0 to +10 Vdc +10 (towards head) 0 (at rest) +10 (towards tip) Vdc V11 = +10 to 0 Vdc +10 (towards head) 0 (at rest) +10 (towards tip) Vdc A01 = 4 to 20 ma 20 (towards head) 4 (at rest) 20 (towards tip) ma A11 = 20 to 4 ma 20 (towards head) 4 (at rest) 20 (towards tip) ma Output #1 = magnet position Output #2 = Velocity (speed with direction) V41 = 0 to +10 Vdc 0 (towards head) 5 (at rest) +10 (towards tip) Vdc V51 = +10 to 0 Vdc +10 (towards head) 5 (at rest) 0 (towards tip) Vdc V61 = 0 to +10 Vdc -10 (towards head) 0 (at rest) +10 (towards tip) Vdc V71 = +10 to 0 Vdc +10 (towards head) 0 (at rest) -10 (towards tip) Vdc V81 = -10 to +10 Vdc -10 (towards head) 0 (at rest) +10 (towards tip) Vdc V91 = +10 to -10 Vdc +10 (towards head) 0 (at rest) -10 (towards tip) Vdc A41 = 4 to 20 ma 4 (towards head) 12 (at rest) 20 (towards tip) ma A51 = 20 to 4 ma 20 (towards head) 12 (at rest) 4 (towards tip) ma Output #1 = magnet position (forward-acting) V03 = 0 to +10 Vdc (3 digit code) Output #2 = magnet position (reverse-acting) +10 to 0 Vdc For sensor models with speed output, fill in the blanks for the desired maximum speed value as shown below. For US customary stroke lengths, encode speed for in./s as follows: = Speed output max. (fill in remaining 4 blanks with desired max. speed value) Available range for US customary stroke lengths is 1.0 to in./s, ( ) Example: For max. speed of 12.0 in./s, and output produced = [-10(towards head) 0(at rest) +10(towards tip) Volts] Encode: V or V For metric stroke lengths, encode speed for m/s (range 1) or mm/s (range 2) as follows: Speed range #1, ( 0. ) 0 = Speed output max. (fill in the remaining 3 blanks with desired max. speed value). Speed range 1 for metric stroke lengths is 0.1 to 10.0 m/s, ( ) Example: For max. speed of 5.5 m/s, and output produced = [+10(towards head) 0(at rest) +10(towards tip) Volts], Encode: V Speed range #2, ( 1 ) 1 = Speed output max. (fill in remaining 3 blanks with desired max. speed value) Speed range 2 for metric stroke lengths is 25 to 90 mm/s, ( ) Example: For max. speed of 50 mm/s, and output produced = [4(towards head) 12(at rest) 20(towards tip) ma], Encode: A Field programming notes: 1) Sensor models ordered with one output channel can not be reprogrammed in the field to provide a second output channel. 2) Sensor models ordered with positive only output voltages can not be reprogrammed in the field to include negative output voltages. 3) Sensor models ordered with both positive and negative output voltages can be reprogrammed in the field for positive only voltages, or negative only voltages, however, output resolution is then reduced. 12

18 R-SERIES MODELS RP/RH - SSI R-Series Models RP and RH Sensors Synchronous Serial Interface (SSI) Output Rugged industrial sensor Linear, absolute measurement LEDs for sensor diagnostics Non-contact sensing technology Superior accuracy: Resolution down to 1 µm Non-linearity less than 0.01% Repeatability within 0.001% Direct 24/25/26 Bit SSI output, gray/binary Synchronous measurement for real-time sensing R-Series linear-position sensors R-Series model RH and RP sensors are extremely robust and are ideal for continuous operation under harsh industrial conditions. Two standard sensor housings are available. The rod housing is capable of withstanding high pressures such as those found in hydraulic cylinders. The profile extrusion housing provides convenient mounting options and sliding magnets. The sensor head contains active signal conditioning and a complete integrated electronics interface. Double shielding is used to ensure EMI protection for unsurpassed reliability and operating safety. Parameters Specifications Measured variables: Displacement, displacement difference between 2 magnets, velocity Resolution: Displacement: 1 µm, 2 µm, 5 µm, 10 µm, 20 µm, 50 µm, 100 µm. Update time: Measuring length: mm Measurements/sec khz Non-linearity: < ± 0.01% F.S. (minimum ± 40 µm) Repeatability: < ± 0.001% F.S. (minimum ± 2.5 µm) Hysteresis: < 4 µm typical 2 µm Outputs: Interface: Synchronous Serial Interface (SSI) or Differential signal in SSI standard. Data format: Binary or gray, optional parity and error bit Data length: 8 to 32 bit Data speed: 70 kbd to 1 MBd, depending on cable length: Length: <3 <50 <100 <200 <400 m Baud rate: 1.0 MBd <400 kbd <300 kbd <200 kbd <100 kbd Parameters Stroke length: Specifications (continued) Profile-style sensor: 50 mm (2 in.) to 5080 mm (200 in.) Rod-style sensor: 50 mm (2 in.) to 7620 mm (300 in.) Operating voltage: +24 Vdc nominal: -15 or +20% Polarity protection: up to -30 Vdc Overvoltage protection: up to 36 Vdc Current drain: 100 ma typical Dielectric withstand voltage: 500 Vdc (DC ground to machine ground) Operating Temperature: -40 C (-40 F) to 75 C (167 F) conditions: Relative humidity: 90% no condensation Temperature coefficient: < 15 ppm / C For two magnet differential outputs: 75 mm (3 in.) min. distance between magnets. Magnet speed: Any EMC test: Emissions IEC/EN , Immunity IEC/EN , IEC/EN /3/4/6, level 3/4 criterium A, CE qualified Shock rating: 100 g (single hit)/iec standard (survivability) Vibration rating: 15 g (30 g with HVR option)/ Hz/IEC standard Connection type: 7-pin D70 male connector or integral cable PROFILE STYLE (MODEL RP) SENSOR Electronic head: Sealing: IP 65 Sensor extrusion: Aluminum Mounting: Magnet type: Aluminum housing Diagnostic display (LED s located beside connector/cable exit) Adjustable mounting feet or T-slot nut (M5 threads) in base channel Captive-sliding magnet or open-ring magnet ROD STYLE (MODEL RH) SENSOR Electronic head: Aluminum housing Diagnostic display (LED s located beside connector/cable exit) Sealing: IP 67 or IP 68 for integral cable model Sensor rod: 304L Stainless steel Operating pressure: 350 bar, 690 bar peak, (5,000 psi, 10,000 psi peak) Mounting: Any orientation. Threaded flange M18 x 1.5 or 3/4-16 UNF-3A Typical mounting torque: 45 N-m (33 ft. - lbs.) Magnet type: Ring magnet, open-ring magnet, or magnet float R-Series - SSI 13

19 ENHANCED MONITORING AND DIAGNOSTICS Sensor status and diagnostic display Integrated LEDs (green/red) provide basic visual feedback for normal sensor operation and troubleshooting. LED s Green Red Description ON OFF Normal function ON ON Magnet not detected ON Flashing ON Synchronous Serial Interface (SSI) Flashing Sensor not synchronous* Programming mode *for synchronous operation mode only. ADVANCED COMMUNICATION AND PROGRAMMABILITY Sensor field programming R-Series Models RP and RH sensors are preconfigured at the factory by model code designation. If needed, MTS offers a programming kit for modifying the sensor parameters. There is no need to open the sensor s electronics housing. R-Series SSI PC programming kit This programming kit includes a wall adapter style power supply, serial converter box, two connection cables (wired for RS-422 protocol), and the software CD-ROM. The SSI parameters that are field programmable are as follows: Data length Data format Resolution Measuring direction Synchronous / asynchronous measurement Offset, start of the measurement length Alarm value (magnet outside stroke length) Measurement filter Differential measurement: Distance between two magnets Speed measurement instead of position R-Series - SSI The sensors fulfill all requirements of the SSI standard for an absolute encoder. The displacement value is encoded in a 24/25/26 code format and is transmitted at high speed in SSI standard format to the control device. The main feature of the SSI interface is the synchronized data transfer. Synchronization in a closed-loop control system is made simple. A clock pulse-train from a controller is used to gate out sensor data: one bit of position data is transmitted to the controller per one clock pulse received by the sensor. The absolute position data is continually updated by the sensor and converted by the shift-register into serial information. Sensor input Optocoupler 91 ohms 7 ma Clock (+) 2 Vdc LED 100 ohms 1 nf Programming Kit, part no (Serial converter, Power supply, Cable, Software) 91 ohms 100 ohms Clock (-) MTS R-Series utility software user interface Timing diagram Clock (+) Clock interval min. 16 us Data (+) Logic diagram MSB LSB Clock (+) ASIC for absolute position data Microprocessor system position value = 24/25/26 Bit Binary or Gray code Shift register Parallel-serial converter Optocoupler Driver Data (+) Data (-) Clock (-) +24 Vdc 0 Vdc 14

20 MODEL RP PROFILE-STYLE SENSOR The profile-style (model RP) sensor offers modular construction, flexible mounting configurations and easy installation. Captive-sliding magnet 49 mm 1.92 in.) 12 mm (0.47 in.) Beginning of stroke - Null Position Captive-sliding magnet Note: See page 58 for installed magnet dimensions. 9.5 mm (0.37 in.) 45 mm (1.77 in.) Sensor head 5.5 mm (0.21 in.) dia. for M5 or #10 screw 35.6 mm 1.40 in.) 50 mm (1.96 in.) 68 mm (2.67 in.) D70 connector 2 mm (0.07 in.) 12 mm (0.47 in.) 75 mm (2.95 in.) 28 mm (1.10 in.) Mounting foot, moveable Stroke length 14.5 mm (0.57 in.) Dead zone 66 mm (2.6 in.) Open-ring magnet P05 integral cable option 28 mm (1.1 in.) Beginning of stroke - Null Position Open ring magnet Mounting support (non-ferrous material) 28 mm (1.1 in.) Sensor head MODEL RH ROD-STYLE SENSOR 22 mm (0.86 in.) The rod-style (Model RH) sensor offers modular construction, flexible mounting configurations, and easy installation. It is designed for internal mounting in applications where high pressure conditions exist, (5000 psi continuous, 10,000 psi spike), such as hydraulic cylinders. The Model RH sensor may also be mounted externally in many applications. R-Series - SSI LED window Integral connector Beginning of stroke (Null position) 68 mm (2.7in.) 51 mm (2 in.) Null zone Electronics housing O-Ring Stroke length 10 mm (0.39 in.) dia. End of stroke Dead zone Stroke dependent refer to chart below 44 mm (1.7 in.) M4 x 59 mm Button-head hex screws (2X) 76 mm (3 in.) Grounding lug Mating connector (7-pin DIN style) Flat-faced flange 68 mm (2.7 in.) 25 mm (0.98 in.) Beginning of stroke (Null position) A 51 mm (2 in.) Null zone O-Ring A Sensor rod Note: See page 57 for mounting and magnet details. Stroke-dependent Dead Zones Stroke Length Dead Zone 50 mm (2 in.) mm (197 in.) 63.5 mm (2.5 in.) 5005 mm (197.1 in.) mm (300 in.) 66 mm (2.6 in.) B Raised-face flange 25 mm (0.98 in.) 2.5 mm (0.10 in.) 25.4 mm (1 in.) C Housing style Flange type Description A Flange threads B Dimensions C Dimensions T US customary threads with raised-face flange 3/4-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.) S US customary threads with flat-faced flange 3/4-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.) M Metric threads with flat-faced flange M18 x mm (1.81 in.) 53 mm (2.1 in.) 15

21 CONNECTIONS AND WIRING Sensor connections Wiring Pin No. Cable Color Function 1 Gray Data (-) 7 2 Pink Data (+) 3 3 Yellow Clock (+) Green Clock (-) 5 Brown +24 Vdc 6 White 0 Vdc (GND) 7 n.c Integral D70 connector as viewed from end of sensor Cable connector (recommended, order separately) 18 mm (0.7 in.) 7-pin D7 straight-exit connector part no mm (2.1 in.) 37 mm (1.5 in.) R-Series - SSI Wiring A H B G K J C F E D Integral MS0 connector as viewed from end of sensor (see Notes 1 & 2) Pin No. Wire Color Function A White DC Ground (for supply) B n.c - C Gray Data (-) D Pink Data (+) E Red 24 Vdc (-15/+20) F n.c - G Yellow Clock (+) H Green Clock (-) I n.c. - J n.c. - K n.c. - 7-pin D7 90 connector part no mm (2.1 in.) Notes: 1. The MS0 connector option does not provide the sensor status and diagnostics LED s (as shown on page 14), for sensor status. 2. MS style cable connector, part no , (field installed) mates with the Integral MS0 connector. 16