Sanding Systems. Applications. High-Speed Trains Light Rail Vehicles Locomotives Metros Regional and Commuter Trains Special Vehicles
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1 Efficient. Technology. Efficient. Technology. Worldwide. Worldwide. Sanding Systems Applications High-Speed Trains Light Rail Vehicles Locomotives Metros Regional and Commuter Trains Special Vehicles
2 Efficient. Technology. Efficient. Technology. Worldwide. Worldwide. Sanding systems DELIVERING FULL ADHESION UNDER ALL TRACK CONDITIONS. Controlled and safe stopping distances in the busy rail environment of today are essential. Difficult operating conditions such as moisture, foliage or even ice on the track can affect service performance and dealing with these issues requires a real understanding of the wheel and rail interface dynamic. Knorr-Bremse understands this dynamic and can offer solutions which efficiently and economically improve the friction between wheel and rail. CONTINUOUS DEVElOPMENT Knorr-Bremse has combined experience with continuous investment in research and development to deliver sanding systems that can address any requirements. Care for the environment has been a key consideration in the development of the latest generation of sanding systems. Issues such as the need for sand reduction whilst delivering higher systems availability and features such as function monitoring has led to some exciting new developments in this area. Systems are designed and developed for individual customers by using a modular concept. Today at its facility in Moedling, Austria, Knorr-Bremse is producing a wide range of solutions for a huge variety of different applications. These systems are all subject to the highest quality standards, from initial concept right through to delivery to the customer. FEATURES AND BENEFITS n Speed and situation dependent optimized sand-flow rates - grit consumption can be reduced by up to 50% and particle emissions can also be minimized n Drying, heating and loosening of the grit - readily available for operation n Heating of sand pipe nozzle - combats freezing temperatures and ice n Blow-out function - avoids grit remaining in the delivery hose n Manual or semi-automatic pistol filling n Electrical and pneumatic control of condition of sanding systems n Grit level monitoring functions in the sand-box n Grit delivery monitoring function in the sand pipe n Lighter weight and smaller installation space - savings in operational costs n Modular design - delivers a wide range of system options n Designed to deliver optimal performance - including life-cycle costs n Continuous innovation building on-long term experience with all vehicle types
3 Sanding systems for Light Rail Vehicles (street cars, tramways) without central air supply. A dedicated air supply compressor with up to 1 bar pressure is required to perform the listed functions. Normally used types are rotary vane-types VSD5, VSD7 or VSD8. SEJ This sanding system is based on an ejector principle for dosing and conveying the grit. Additional functionalities and benefits are: n Sanding rates from 150 to 700g / 30s n Drying of grit by heating the lower area of sand box (optional) n Uni or bi-directional sanding n Speed controlled sand delivery rate with defined volume per meter of track - reduction of sand consumption by up to 50% - Reduction of refilling cycles - reduction of fine dust pollution, especially in urban areas - Reduction of track pollution - reduction of the risk of interference with signalling and train detection systems (sand quantity should be less than 8g/meter of track) SDN15 This sanding system is the low pressure version of the SDN14 type, for conventional railway vehicles. It is based on an overpressure principle for dosing and conveying the grit. The main functionalities are: n Sanding rates from 150 to 1200g / 30s n Drying of the grit in the entire sand box as well as of the delivery hose n Heating for warming up the drying air flow n Tight sand box or n Speed controlled sand delivery rate with defined volume per meter of track SEB Very similar to the SEJ sanding system, but with additional functionalities: n Sanding rates from 150 to 700g / 30s n Drying of the grit in the sand box n Heating for warming up the air flow between compressor and dosing device (option) n Blow-out function to clean the sand hose after sanding to avoid blocking in harsh environmental conditions n Minimized installation size by integrated sand hose socket and variable sanding input socket n Minimized weight or n Speed controlled sand delivery rate with defined volume per meter of track All types of sanding units can be upgraded with optional sand level sensors (including monitoring devices), heated sand nozzles, sand flow sensors, etc. Sand boxes are available standardized as well as tailor-made. Knorr-Bremse recommends the use of dust-free silica sand of 0.7 to 1.2 mm grit size. Local sand qualities are supported but require an adjustment of the system during the course of the system integration test.
4 Sanding Systems rail vehicle systems Sanding systems for Rail Vehicles with central air supply. Pressure shall exceed at least 5 bars for small sized grit, a supply pressure of 7 to 10 bars opens the full range of adjustment for a wide range of sand qualities. SD This conventional sanding dosing system has an optimal cost performance with the basic functionality. It is based on an underpressure principle with a tailormade ejector as main dosing device. n sanding rates from 300 to 1000g/ 30s n sand box with defined leakage n uni-directional sanding system SDN14 This best selling type of sand dosing device is based on an overpressure principle using a tailor-made injector. Dependent on the type of pneumatic control, one or two steps or a continuous flow rate can be adjusted within a defined range. A lot of functionalities can fulfil most of the customer s requirements. n Sanding rates from 200 to 1600g/ 30s n Drying the grit in the entire sand box as well as the delivery hose n Heating for warming up the drying air flow and the sand n Tight sand box or n Speed controlled sand delivery rate with defined volume per meter of track SDN31.1 This latest system of sand dosing device is able to offer the entire range of functionalities even for very difficult routings of the sand delivery hose. Dependent on the type of pneumatic control, one or two steps or a continuous flow rate can be adjusted within a defined range. The core functionalities are: n Sanding rates from 200 to 1200g/ 30s n Drying the grit in the entire sand box as well as the delivery hose n Heating for warming up the drying air flow and the sand n Blow-out function to clean the delivery hose after sanding to avoid blocking of the delivery hose in harsh environmental conditions n Single pipe connection in-between main reservoir pipe, sanding control and sand dosing device for all pneumatic functionalities (optional) or n Speed controlled sand delivery rate with defined volume per meter of track
5 Sanding Systems rail vehicle systems Sanding SYSTEMS TYPES 10 bar SD SDN14 SDN bar Compressor VSD5 / VSD7 / VSD8 1 bar SEJ SDN15 SEB 0 bar Sanding Sanding / Drying Sanding / Drying / Blow Out
6 Knorr-Bremse Systeme für Schienenfahrzeuge GmbH Moosacher Straße Munich Germany Tel: Fax: Europe Africa Austria Kematen/Ybbs Knorr-Bremse GmbH Division IFE Automatic Door Systems Tel: Austria Mödling Dr. techn. J. ZELISKO GmbH Tel: Knorr-Bremse GmbH Tel: Czech Republic Brno IFE-CR, a.s. Tel: IGE-CZ s.r.o. Tel: France Reims Freinrail Systèmes Ferroviaires S.A. Tel: Germany Berlin Knorr-Bremse Systeme für Schienenfahrzeuge GmbH Zweigniederlassung Berlin Tel: Hungary Budapest Knorr-Bremse Vasúti Jármű Rendszerek Hungária Kft. Tel: Italy Florence Knorr-Bremse Rail Systems Italia S.r.l. Tel: Italy Buccinasco Microelettrica Scientifica SpA Tel: Netherlands Leeuwarden IFE Tebel Technologies B.V. Tel: Poland Cracow Knorr-Bremse Systemy dla Kolejowych Srodków Lokomocji PL Sp. z o.o. Tel: Romania Bucharest Knorr-Bremse SRL Tel: » Russia Moscow Knorr-Bremse Systeme für Schienenfahrzeuge GmbH Representation Office Russia Tel: South Africa Johannesburg Microelettrica Scientifica (PTY) Ltd Tel: South Africa Spartan Knorr-Bremse S.A. Pty. Ltd. Tel: Spain Madrid Merak Sistemas Integrados de Climatización, S.A. Tel: Sociedad Española de Frenos Calefacción y Señales, S.A. Tel: Sweden Lund Knorr-Bremse Nordic Rail Services AB Tel: Switzerland Niederhasli Oerlikon-Knorr Eisenbahntechnik AG Tel: United Kingdom Derby Sydac Ltd. Tel: United Kingdom Melksham Knorr-Bremse Rail Systems (UK) Ltd. Tel: America Brazil São Paulo Knorr-Bremse Sistemas para Veículos Ferroviários Ltda. Tel: Canada Kingston Knorr Brake Ltd. Tel: USA Randolph Microelettrica USA LLC Tel: » USA Watertown New York Air Brake Corporation Tel: USA West Chicago Anchor Brake Shoe Company Tel: USA Westminster IFE North America LLC Tel: Knorr Brake Corporation Tel: Merak North America LLC Tel: Asia Australia Australia Adelaide Sydac PTY Ltd. Tel: Australia Granville, NSW Knorr-Bremse Australia Pty Ltd. Tel: Australia Wetherill Park, NSW Sigma Air Conditioning Pty. Ltd. Tel: Sigma Transit Systems Pty Limited Tel: China Beijing Knorr-Bremse CARS LD Vehicle Brake Disc Manufacturing (Beijing) Co., Ltd. Tel: Knorr-Bremse Nankou Air Supply Unit (Beijing) Co. Ltd. Tel: Knorr-Bremse Systems for Rail Vehicles (Suzhou) Co. Ltd. Beijing Office Tel: China Guangzhou Westinghouse Platform Screen Doors (Guangzhou) Ltd. Tel: China Hong Kong Knorr-Bremse Asia Pacific (Holding) Ltd. Tel: China Qingdao IFE-VICTALL Railway Vehicle Door Systems (Qingdao) Co., Ltd. Tel: China Shanghai Merak Railways Technologies (Shanghai) Co., Ltd. Tel: China Suzhou Knorr-Bremse Systems for Rail Vehicles (Suzhou) Co., Ltd. Tel: China Wuxi Merak-Jinxin Air-Conditioning Systems (Wuxi) Co., Ltd. Tel: India Faridabad Knorr-Bremse India Private Ltd. Tel: Japan Tokyo Knorr-Bremse Rail Systems Japan Ltd. Tel: Korea Seoul Knorr-Bremse Rail Systems Korea Ltd. Tel: Singapore Singapore Knorr-Bremse Asia Pacific (Holding) Ltd., Singapore Branch Tel: Taiwan Taipei Knorr-Bremse Asia Pacific (Holding) Ltd., Taiwan Branch Tel: This publication may be subject to alteration without prior notice. A printed copy of this document may not be the latest revision. Please contact your local Knorr-Bremse representative or check our website for the latest update. The figurative mark K and the trademarks KNORR and KNORR-BREMSE are registered in the name of Knorr-Bremse AG. Copyright 2012 Knorr-Bremse AG. All rights reserved. Including industrial property rights applications. Knorr-Bremse AG retains any power of disposal, such as for copying and transferring. P-1238-EN
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