P RODUCT CATALOGUE. Extruded polystyrene thermal insulation FIBRANxps
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1 P RODUCT CATALOGUE Extruded polystyrene thermal insulation FIBRANxps
2 Turquoise Extruded extruded polystyrene TECHNICAL DATA FIBRANxps Designation code according to EN Measurement units L L L L L I MAESTRO ETICS GF ETICS BT FABRIC standard Shape of edge profile L L L L L I D L L I Surface s dimensions mm smooth surface waffled surface 1250 rough surface with channels Thickness tolerance Ti T1 T1 T1 T1 T1 T1 T1 T3 T3 T r o u g h surface u p o n request Declared at 10% deformation CS(10\Y)i kpa Declared thermal conductivity (after 25 years) 20 mm < d < 30 mm 0,033 0,033 0,033 0,033 λ D W/mK 40 mm < d < 200 mm 0,035 0,035 0,035 0,035 0,035 0,035 0,035 0,035 0,035 0, Thermal conductivity (after 90 days) λ 0,032 0,032 0,033 0,033 0,033 0,032 0,032 0,032 0,032 0,032 Long term water absorption by total immersion smooth surface WL(T)0,7 0,3 0,3 0,4 0,4 0,4 0,3 0,3 vol.% rough surface WL(T)1,5 1,5 1,5 1, Water absorption by diffusion WD(V)3 vol.% 1,5 1,5 1,2 1,2 1,2 1,5 1,5 Water vapour diffusion resistance factor MUi Declared value of dimensional stability at a temperature of 70 C and of 90% humidity DS(TH)5 % <5 <5 <5 <5 <5 <5 <5 <5 <5 < Declared level of deformation at a load of 40 kpa and a temperature of 70 C DLT(2)5 % <5 <5 <5 <5 <5 <5 <5 <5 <5 < Compressive modulus of elasticity E - MPa Shear τ - MPa 0,15 0,15 0,15 Shear modulus G - MPa 2,6 2,6 2,6 Tensile perpendicular to the faces σ mt TR400 kpa >400 >400 > Linear coefficient of thermal expansion α ºc - mm/mk 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075 Freeze-thaw resistance FT2 0,5 0,5 0,6 0,6 0,6 0,5 0, Temperature range of use - ºC from -50 to +75 Reaction to fire - Class E B1 EN D I N 4102 FIBRANxps is an environmental friendly material 1 Compressive of 200 kpa in the case of 20 mm thick boards Compressive of 250 kpa in the case of 30 mm thick boards
3 thermal insulation FIBRANxps extruded polystyrene boards: recommended applications L L L L L I MAESTRO ETICS GF ETICS BT FABRIC ROOFS Inverted warm flat roofs DUO roofs (low energy and passive houses) PLUS roofs (renovations, energy-class upgrade) Warm flat roofs Green roofs Roof terraces Parking on inverted flat roofs Pitched roofs, eaves, small pitched roofs Ceilings of warehouses, sports structures and agricultural buildings FLOORS Floors between storeys Basement floors Floor heating Extra loaded floors Cold rooms Skating rings Antiseismic application WALLS Façade plinths Hanging façades (ventilated rain screen cladding) Overcladded façades, cavity walls ETICS rendered façades Blind thermal insulation formwork Internal or sandwich wall insulation Façades with stone facings Sandwich panels Thermal bridges (balconies, window and door jambs, concrete columns and tie-beams Internal walls located next to colder spaces Thermal insulation in combination with gypsum boards and other materials BELOW GRADE CONSTRUCTIONS Perimeter basement walls, even if ground water is present Swimming pools Foundation slabs FROST PROTECTION Bridges, roads and railways Airport hangers and runways INDUSTRIAL APPLICATIONS Panels, door and window frames, door leaves, containers, insulation facing elements, tailor-made products 01
4 FIBRANxps extruded polystyrene thermal insulation panels FIBRANxps extruded polystyrene panels are manufactured for demanding applications, where other thermal insulation materials fail. FIBRANxps extruded polystyrene panels are produced in Greece, Bulgaria, Slovenia and Portugal under the FIBRANxps trademark. FIBRANxps extruded polystyrene panels are produced with various physical characteristics, surface and edge formations to be suitable for different applications. They are the only boards capable of withstanding high levels of humidity and heavy loads. FIBRANxps in a humid environment Extruded polystyrene solved the problem of thermal insulation in environments with a high humidity index or presence of water. FIBRANxps extruded polystyrene boards with their closed-cell structure are excellent for insulation of environments with high humidity (basements, inverted roofs, indoor swimming pools, façades, etc.) FIBRANxps under heavy loads The closed-cell structure of extruded polystyrene boards gives the material a very high. It can thus, be used in insulated floors which have to carry heavy permanent loads. FIBRANxps with processed surface... is specially designed for applications combined with coatings (plasters, adhesives, etc.), glue and concrete. The advantages are high vapour permeability, adherence to coatings and concrete, maintenance of low water absorption, high compression and tensile. FIBRANxps extruded polystyrene products have obtained European Technical Approval for External Thermal Insulating Composite Systems - ETICS. FIBRANxps EXTRUDED POLYSTYRENE INSTRUCTIONS FOR USE 1. MANAGEMENT AND STORAGE FIBRANxps panels are resistant to cold weather, rain and snow, but not to long-term exposure to ultraviolet radiation from direct exposure to sunlight. This is why the packaging must only be removed immediately prior to application of the material. In the event that the packaging is torn, the material must be protected from direct sunlight. Although FIBRANxps panels are among the most durable materials on the market, contact with sharp objects can destroy or warp their surface. FIBRANxps panels can be used up to a temperature of 75 C. However, if stored outdoors and exposed to direct sunlight, or covered with dark-coloured material, they may deform due to high temperatures. FIBRANxps panels must not come into contact with organic solvents such as acetone, petrol or tar. If the panels are to be cleaned, a test of the material s tolerance is recommended. Please consult our technical department, if necessary. They are generally resistant to soap and detergents, but not to bleach. FIBRANxps panels are partially resistant to substances such as vegetable oils and fats, paraffin, phenol, which means that long-term exposure to such substances can affect the appearance or structure of their surface. FIBRANxps panels are particularly resistant to water-soluble asphalt materials, lime, cement, lime mortar, seawater, as well as thin dilute acids and silicones. A preliminary test is recommended in case of doubt. 2. APPLICATION All construction requirements should be taken into account during the application of FIBRANxps panels. FIBRANxps panels should be placed on flat and clean surfaces. They can easily be cut using a sharp knife or heated wire. Most FIBRANxps product edges are L - or D -shaped. The panels are usually installed in a single layer. The application of a double layer is desirable for I -shaped panels, to avoid the consequent formation of thermal bridges at the joins. Thermal insulation in the reversed rooftop application should be installed in a single layer. No naked flames should be used during the installation of FIBRANstick extruded polystyrene panels. Whenever FIBRANxps panels are to be applied over waterproofing film on basement walls, FIBRANstick adhesive tape should also be used. In the event of basements with a high water table, the damp proofing product (e.g. tar) should be applied to the entire wall surface. When using FIBRANxps on larger surfaces, especially on warm flat roofs, the dilation or contraction of the panels due to temperature must be taken into account. The construction of expansion joins with GEOLAN stonewool is recommended in such cases. Please note: The cross sections and compositions of construction details presented in the leaflet are indicative and should be adapted wherever necessary. 3. PROTECTION AND DURATION OF APPLICATION It is recommended that applicators of FIBRANxps extruded polystyrene boards should apply all necessary self-protection measures when cutting with heated wire. The quality of FIBRANxps products is assured by EN and EN standards. These standards establish the type and frequency of measurements executed by recognized and independent institutions, as well as by FIBRAN laboratories. FIBRAN S.A. shall not be held liable for any damage caused by improper use of the products, transportation, storage and handling. In the event of special applications, products with special dimensions can be produced.
5 XPS - EN T1 - CS(10\Y)300 - DS(TH) - DLT(2)5 - WL(T)0,7 - WD(V)3 - FT2 FIBRANxps 300-L of s Declared , , , thermal insulation for heavy loads and wet surroundings , , , , , , , , , Ship-lap edge, L profile Smooth surface s dimensions: 1250 / 600 Mechanical protection of the waterproofing membrane and simultaneous thermal protection of a basement with FIBRANxps 300-L Thermal protection of underground perimeter walls with FIBRANxps 300-L inversed construction of a basement wall Thermal insulation of loaded floors with FIBRANxps 300-L RECOMMENDED USES BELOW GRADE CONSTRUCTIONS: Perimeter basement walls, even when ground water is present Swimming pools FLOORS: Floors with underfloor heating Loaded floors Skating rings sticker pads FIBRANstick butyl rubber sticker pads of stickers packet of stickers for one board of sq. m 2. for one packet FIBRANstick stickers are special butyl rubber sticker pads for fixing FIBRANxps thermal insulation boards on waterproofing membrane in basement wall application. During the gluing process the XPS boards as well as the waterproofing membrane must be clean and dry. 02
6 Construction of an inverted green roof with FIBRANxps 300-L Garden on an inverted roof terrace with 200 mm thick FIBRANxps 300-L ROOFS: Inverted warm flat roofs Warm flat roofs DUO roofs (low energy and passive houses) PLUS roofs (renovations, energy class upgrade) Green roofs Roof terraces A flat roof insulated with FIBRANxps 300-L Fixing FIBRANxps 300-L boards with FIBRANstick sticker pads on the waterproofing membrane of a basement wall 03
7 XPS - EN T1 - CS(10\Y)400 - DS(TH) - DLT(2)5 - WL(T)0,7 - WD(V)3 - FT2 FIBRANxps 400-L of s Declared , , , , Ship-lap edge, L profile Smooth surface s dimensions: 2500 / 600 Dimensions upon request: 1250 thermal insulation for heavy loads and wet surroundings FIBRANxps 500-L FIBRANxps 600-L XPS - EN T1 - CS(10\Y)500 - DS(TH) - DLT(2)5 - WL(T)0,7 - WD(V)3 - FT2 of s Declared , , , , , , , , Ship-lap edge, L profile Smooth surface s dimensions: 1250 / 600 XPS - EN T1 - CS(10\Y)600 - DS(TH) - DLT(2)5 - WL(T)0,7 - WD(V)3 - FT2 of s Declared , , , ,5 600 Ship-lap edge, L profile Smooth surface s dimensions: 1250 / 600 XPS - EN T1 - CS(10\Y)700 - DS(TH) - DLT(2)5 - WL(T)0,7 - WD(V)3 - FT2 FIBRANxps 700-L of s Declared , , , ,5 700 Ship-lap edge, L profile Smooth surface s dimensions: 1250 /
8 RECOMMENDED USES FLOORS: Heavy loaded floors (warehouses and industrial buildings) Skating rings BELOW GRADE CONSTRUCTIONS: Foundation slabs Swimming pools Antiseismic insulation FIBRANxps 400-L thermal insulation under a foundation slab ROOFS: Inverted flat roofs Green roofs with heavy load Flat roof parking FLOORS: Heavy loaded floors Cold rooms BELOW GRADE CONSTRUCTIONS: Foundation slabs A roof garden on top of an inverted roof of an underground garage FIBRANxps 600-L for the thermal insulation of cold rooms FIBRANxps 400-L under a swimming pool foundation slab Thermal insulation of a heavy loaded floor with FIBRANxps 500-L ROOFS: Parking on inverted flat roofs FLOORS: Extra loaded floors of warehouses and industrial buildings Cold rooms BELOW GRADE CONSTRUCTIONS: Foundation slabs FROST PROTECTION: Bridges, roads and railways ROOFS: Parking on inverted flat roofs FLOORS: Extra loaded floors BELOW GRADE CONSTRUCTIONS: Foundation slabs FROST PROTECTION: Bridges, roads and railways Airport hangers and runways XPS thermal insulation under a railway 05
9 thermal insultation for heavy loads FIBRANxps 300-I XPS - EN T1 - CS(10\Y)* - DS(TH) - DLT(2)5 - WL(T)0,7 - WD(V)3 - FT2 of s *Declared , , , , , , Straight edge, I profile Smooth surface s dimensions: 1250 x 600 sponge foil FIBRANxpe protection against airborne sound Thickness Width Lenght [m] packet [m 2 ] , ,00 In floor application, one layer of FIBRANxpe foil beneath or on top of thermal insulation can reduce the apparent level of impact noise by at least 18 db dry assembly insulation FIBRANxps MAESTRO XPS - EN T1 - CS(10\Y)* - DS(TH) - DLT(2)5 - WL(T)0,7 - WD(V)3 - FT2 of s *Declared , , , , , , , , , , Tongue and grooved edge, D profile Smooth surface s dimensions: 2500 x 600 fasteners FIBRANfix fasteners for thermal insulation Item UFS 4/ Thickness of insulation of fasteners used per m SP PP PSK SS UFS - anchor for overcladded façades 06
10 RECOMMENDED USES FIBRANxps 300-I thermal insulation for underfloor heating ROOFS: Pitched roofs combined insulation FLOORS: Floors between storeys Basement floors Attic floors under pitched roofs Underfloor heating * FIBRANxps 300-I thermal insulation boards are manufactured with a straight edge to be used in layers Dry assembly floor construction using FIBRANxps 300-I for thermal insulation and FIBRANxpe for sound insulation FIBRANxpe sponge extruded polyethylene foil is used as insulation of floors against impact noise and also as a watertight foil layer for concrete floor screeds ROOFS: Pitched roofs Visible ceilings Ceilings for warehouses, sports structures and agricultural buildings Swimming pools WALLS: Overcladded and cavity walls FIBRANxps MAESTRO visible thermal insulation protects rooms against overheating in the summer and excessive cold in the winter The procedure for applying FIBRANxps MAESTRO ceiling insulation with hidden anchors SP - anchor for the use of thermal insulation as a blind formwork PP - ETICS façade anchor PSK - anchor with metal core SS - hidden anchor for visible thermal insulation 07
11 XPS - EN T3 - CS(10\Y)* - TR400 - DS(TH) - DLT(2)5 - WL(T)1,5 - FT2 FIBRANxps ETICS GF rough waffle structure for rendered surfaces ETICS (Ex t e r n a l The r m a l Ins u l a t i o n Com p o s i t e Sys t e m) of s *Declared , , , , , , , , , , , , Ship-lap edge, L profile Waffled surface s dimensions: 1250 x 600 Straight edge, I profile upon request 1 Straight edge, I profile high adhesion surfaces FIBRANxps ETICS BT rough surface with channels XPS - EN T3 - CS(10\Y)* - TR400 - DS(TH) - DLT(2)5 - WL(T)1,5 - FT2 of s *Declared , , , , , Ship-lap edge, L profile Rough surface with channels s dimensions: 2500 x 600 Tongue and grooved, D profile upon request XPS - EN T3 - CS(10\Y)* - TR400 - DS(TH) - DLT(2)5 - WL(T)1,5 - FT2 FIBRANxps FABRIC for industrial use FIBRANxps FABRIC products upon request: Specified CS (10 \ Y) 300 * Thermal conductivity: 0,033 to 0,035 [W / mk] Possibilities: Thickness from 30 to 180 Length from 1000 to 3100 Width from 500 to 1250 Cutting boards: from 9 to 40 s with different grooves * s with higher Straight edge, I profile Rough surface 08
12 High tensile, water-repellent thermal insulation produced with a rough surface for good adhesion to plasters, concrete, glue, and other materials RECOMMENDED USES A small roof insulated with FIBRANxps ETICS ROOFS: Circumferential low walls of flat roofs Eaves of pitched roofs WALLS: Façade plinths «ETICS» - rendered façades Blind insulated formwork Internal or sandwich wall insulation Thermal bridges (balconies, windows and door-jambs, concrete columns and tie-beams) Rendered internal walls next to cold rooms An Etics plinth façade with FIBRANxps ETICS WALLS: ETICS façades and plinths Façades and plinths with stone facings Blind thermal insulated formwork Ιnternal or sandwich wall insulation Elimination of thermal bridges around a window frame with FIBRANxps Thermal insulation of thermal bridges (antiseismic tie-beams) with FIBRANxps ETICS An ETICS façade with FIBRANxps ETICS WALLS: Sandwich panels Thermal bridges (balconies, window and door-jambs, concrete columns and tiebeams) Internal walls next to cold rooms Ιn combination with gypsum boards INDUSTRIAL USES: Material to cut various profiles for civil engineering and industrial applications Window and door frame filling Filling for door leaves (PVC doors) Containers/vehicles FIBRANxps FABRIC internal thermal insulation in combination with gypsum boards ETICS façade decorative elements made of FIBRANxps FABRIC
13 ... manufactures products for thermal and acoustic insulation and fire protection of buildings... is specialized in the production of extruded polystyrene and stone wool insulation products, which distributes worldwide through its net of subsidiaries, representative offices and commercial partners... participates in cooperation with associations and universities in research programmes... contributes to the achievement of energy efficiency and thermal comfort for buildings by producing high quality thermal insulation materials... publices and communicates efficient solutions to engineers, developers, constructors and end users... places particular emphasis on the health and safety of its employees, as well as their constant and specialized training... hires employees with a sense of social responsibility, to contribute effectively to local communities... observes the needs of its associates, and cultivates relationships of mutual trust... is an active member of International Associations involved in European Development and more specifically in environmental protection... has factories in six European countries, as well as commercial partners and agencies in eleven countries FIBRAN is a Greek company with commercial activities in more than 40 countries in Europe and the rest of the world.
14 0100 PRODUCTS CATALOG 0111 INVERTED ROOF 0130 FAÇADE 0150 BELOW GRADE INSULATION Design: FIBRAN S.A. - September 2011 FIBRAN S.A. Production of insulation materials 6th km. Thessaloniki Oreokastro P.O. Box A.C Thessaloniki, Greece Τel: Fax: info@fibran.com
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