DPT-2015 Differential Pressure Transmitter for VAV Box Applications

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1 FANs 216, Product/Technical Bulletin DPT-2015 Issue Date 1298 DPT-2015 Differential Pressure Transmitter for VAV Box Applications The DPT-2015 Differential Pressure Transmitter senses differential pressure in pressure-independent Variable Air Volume (VAV) applications. It sends an analog signal that is proportional to velocity pressure to a VAV controller. The DPT-2015 is typically mounted to the EDA-2040 Electric Damper Actuator or to the Johnson Controls VAV controller for reliable damper positioning in closed-loop applications. It also can be mounted alone as an independent pressure transmitter or used for damper positioning in other VAV systems. Figure 1: DPT-2015 Differential Pressure Transmitter Features and Benefits Integral Pressure Transmitter with Dead Ended Input Ports One Model: 0 to 1.5 in. Water Column (W.C.) Input Pressure Range No inline filter or maintenance required; prevents sensor contamination Satisfies the requirements for virtually all terminal box applications 0.5 to 4.5 VDC Output Compatible with a wide variety of HVAC controllers No Warmup Period Allows for immediate commissioning after power up Capacitive Sensor Technology Provides long-term stability and accuracy 4 VDC Output Span Replaces DPT when used as recommended 1998 Johnson Controls, Inc. 1 Part No , Rev. E Code No. LIT X

2 I N P roduct Overview The DPT-2015 is connected to the VAV box airflow pickups. It measures differential pressure and generates a proportional voltage signal. The voltage signal from the DPT-2015 is read by the VAV controller and converted to airflow in cubic feet per minute (cfm). Calibration is not required other than zero calibration, which is performed within the controller. A pplication The DPT-2015 is used to measure differential pressure to determine the air velocity for calculating airflow. Airflow G N D O U T UP (-) LO The DPT-2015 is available factory mounted to an EDA-2040 Series actuator as an ATP-2040 or factory mounted to a Johnson Controls VAV Series controller as an AS-VAVDPT. It is most commonly field mounted to an EDA-2040 Series actuator as shown in Figure 2. It can also be mounted separately as shown in Figure 3. EDA-2040 IN Red GND UP OUT (-) LO To Controller Black Blue Figure 3: Typical Standalone Installation The DPT-2015 can be used with the Johnson Controls VAV Series controller (as shown in Figure 4) or any other controller capable of the following: controller provided or external power supply of 15 VDC for input power to the DPT ,000-ohm minimum input impedance to accept input of 0.5 to 4.5 VDC from the output of the DPT-2015 Note: For best results, select a controller with auto zero capability. DPT-2015 EDA H T G VA1 To Airflow Pickup VAV Controller TE1 Figure 2: DPT-2015 Mounted on an EDA-2040 Figure 4: DPT-2015 Typical Applications I nstallation The DPT-2015 can be installed on the EDA-2040 Electric Damper Actuator or any other flat surface using the two self-tapping screws provided. The recommended position for the transmitter is vertical with pressure ports pointing down to avoid condensation collecting in the sensor. 2 DPT-2015 Differential Pressure Transmitter for VAV Box Applications Product/Technical Bulletin

3 Parts Included Differential Pressure Transmitter No. 6 x 1/4 in. thread-forming Plastite screws (2) Tools Required No. 2 Phillips screwdriver 1/4 in. female quick connects (3) or CBL-2000-x Wiring Harness with quick connects for easy wiring to the Johnson Controls VAV Series controller and the EDA-2040 Electric Damper Actuator. Note: The 20 in. (0.5 m) CBL , accepted by Underwriters Laboratories (UL) for plenum use, is included with the ATP The 20 in. (0.5 m) CBL and 72 in. (1.8 m) CBL , both plenum rated, have to be ordered separately. (See Table 2.) M ounting on an EDA-2040 Check the EDA-2040 cover for two inside mounting bosses. If there are none, order the DPT-2015-MNT to mount the DPT-2015 to your EDA Note: The is also available preassembled to the DPT-2015-MNT and can be ordered as the DPT If mounting bosses are present as shown in Figure 6, proceed as follows: 1. Unpack the DPT-2015 and the two No. 6 x 1/4 in. thread-forming Plastite screws included. 2. Align the two mounting holes located on the DPT-2015 with the inside mounting bosses located on the top of the EDA (See Figure 6.) Inside Mounting Bosses D imensions Diameter 3.8 OUT GND IN UP Insulated Male Spade Terminals (3) Wire Leads (3) /4 in. Tubing /4 in. Barbed Ports (2) Figure 5: DPT-2015 Dimensions, in. (mm) Figure 6: EDA-2040 with Two Inside Mounting Bosses 3. Attach the DPT-2015 to the top of the EDA-2040 with the screws as shown in Figure 2, using a No. 2 Phillips screwdriver. IMPORTANT: Secure the nonslotted hole on the DPT-2015 first, followed by the slotted mounting hole to avoid stressing the transmitter s housing. Avoid overtightening the screws to prevent stripping the holes. Note: Refer to the EDA-2040/ATP-2040 Electric Damper Actuator Technical Bulletin (FAN 121, , or 268.1) to complete actuator installation. DPT-2015 Differential Pressure Transmitter for VAV Box Applications Product/Technical Bulletin 3

4 U sing the Mounting Kit The DPT-2015-MNT Mounting Kit is available to replace a DPT-2000 or retrofit to the EDA-2040 without mounting bosses (date code prior to 9540). To order the DPT-2015 preassembled to the mounting bracket, specify DPT To install the DPT-2015-MNT Mounting Kit: Note: Skip Steps 1 and 2 if the DPT is already available. 1. Align the mounting holes on the DPT-2015 with the two inside mounting holes on the mounting bracket provided in the kit. 2. Attach the DPT-2015 to the mounting bracket with the two No. 6 x 1/4 in. sheet metal screws as shown in Figure 7, using a No. 2 Phillips screwdriver. IMPORTANT: Secure the nonslotted mounting hole on the DPT-2015 first, followed by the slotted mounting hole to avoid stressing the transmitter s housing. A ir Pressure Connections The flow pickup device provided with the VAV box must be connected to the DPT-2015 using fieldsupplied 1/4 in. O.D. tubing as follows: 1. Cut two lengths of tubing, and connect them to the flow pickup device. IMPORTANT: Make sure the tubing is properly sized and made of an elastic material, such as silicone rubber, to ensure airtight connections and minimize flow measurement errors. 2. Connect the tubing from the flow pickup device to the corresponding barbed high- and low-pressure ports on the DPT Note: The low-pressure port is indicated as (-)LO on the transmitter. (See Figure 8.) Note: Upper port is the low-pressure connection, (-)LO. DPT-2015 Black Red No. 6 x 1/4 in. Sheet Metal Screws (2) No. 8 x 3/8 in. Thread-forming Screws (2) Mounting Bracket Blue IN GND OUT UP (-)LO 1/4 in. Barbed Ports for Field-supplied Tubing CBL-2000-x Cable Harness for Connection to a VAV Controller EDA-2040 Mounted to a VAV Box Figure 8: DPT-2015 Side View EDA-2040! CAUTION: Equipment Damage Hazard. Overpressure limit is 15 in. W.C. Do not blow into ports to test the operation as this may damage the sensing element. Figure 7: Installation of DPT-2015 Using the DPT-2015-MNT Mounting Kit 3. Mount the bracket to the mounting holes located on the EDA-2040 with the two No. 8 x 3/8 in. thread-forming Plastite screws, using a No. 2 Phillips screwdriver. IMPORTANT: Make sure that the pressure ports are pointing down by routing the tubing so a portion of it is lower than the DPT This creates a trap that prevents any condensation from entering the sensor. Do not make any sharp bends in the tubing. This could collapse the tube and block the pressure path. 4 DPT-2015 Differential Pressure Transmitter for VAV Box Applications Product/Technical Bulletin

5 W iring The DPT-2015 requires a 15 VDC power signal (14.5 to 17 VDC, unregulated) and provides a nominal 0.5 to 4.5 VDC control signal. It is compatible with a variety of controllers, including the Johnson Controls VAV Series controller. All wiring must be in accordance with the National Electrical Code and applicable local code requirements.! WARNING: Electrical Shock Hazard. Disconnect all power supplies to the system before wiring the DPT-2015 to avoid damage to equipment or possible electrical shock. 1. Wire the power common and signal common from the controller to the black GND (Common) wire on the DPT Locate the power output terminal on the controller (or separate power supply), and wire it to the red IN wire on the DPT The supply power must be between 14.5 and 17 VDC, unregulated. 3. Locate the analog input terminal on the controller, and wire it to the blue OUT wire on the DPT IMPORTANT: Upon completion of wiring connections, make sure that the wires from the DPT-2015 are routed away from the shaft coupler on the EDA Table 1: Wiring Connections Note: DPT Wire Designation IN (Red) + GND (Black) - OUT (Blue) + Red (IN) 15 VDC Power Sup ply (+) Black (G ND ) Comm on (-) B lu e (O UT ) C ontrol (+) Signal Power (14.5 to 17 VDC) Common Control (0.5 to 4.5 VDC) Figure 9: DPT-2015 Wiring Diagram The CBL-2000-x Wiring Harness may be ordered for wiring to the Johnson Controls VAV Series controller and the EDA-2040 Electric Damper Actuator. (See Table 2.) DPT-2015 Differential Pressure Transmitter for VAV Box Applications Product/Technical Bulletin 5

6 C onfiguration and Checkout 1. Perform the checkout procedure provided in the controller instructions to ensure proper operation of the transmitter. 2. When used with a Johnson Controls VAV Series controller, the DPT-2015 must be set up and zeroed using HVAC PRO for Windows. Refer to the Variable Air Volume Controller Technical Bulletin (FAN or ) for details. IMPORTANT: Final commissioning should be performed when the transmitter is at normal operating temperatures and mounted in its normal operating position. T roubleshooting The DPT-2015 must be auto zeroed by the Johnson Controls VAV controller. If not operating properly: 1. Make sure the air lines on the DPT-2015 are connected to their respective high and low ports and pointing down with no kinks in the tubing. A irflow Measurement Accuracy The DPT-2015 provides maintenance-free performance within the control range of 400 to 3000 feet per minute (fpm) when used as recommended with the Johnson Controls VAV controller. The minimum 400 fpm velocity and the gain of the airflow pickup produces an accurately measured pressure difference. IMPORTANT: Where accuracy is important, VAV terminal inlets must be sized to maintain air velocity above 400 fpm to determine airflow volume by measuring differential pressure. A velocity pressure of about 0.01 in. W.C. (2.49 Pa) is accepted as the lower limit measurement in VAV terminals. Pressure-independent VAV terminals utilize an airflow pickup, which amplifies the airstream velocity pressure about 2.25 times, varying by manufacturer. Figure 10 illustrates the typical accuracy of the measurement system consisting of the DPT-2015 and VAV controller for the conditions specified. 2. Check voltage to ensure it is within the 14.5 to 17 VDC range and the polarity is correct. 3. Disconnect the air lines from the high and low ports, and place a voltmeter across Terminals OUT and GND. If the output is not between 0.4 and 0.6 volts with power applied to the DPT-2015 in the vertical position, the transmitter is defective and should be replaced. Note: Voltage readings may vary by 0.1 volt if the transmitter is in the horizontal position. Indicated fpm Flow Pickup Gain = F / + 1.6C + 10F / + 5.5C Actual fpm Figure 10: Typical Accuracy of the DPT DPT-2015 Differential Pressure Transmitter for VAV Box Applications Product/Technical Bulletin

7 At low flow, transmitter span and non-linearity errors have negligible impact on flow measurement accuracy, but the error envelope widens due to the temperature effect on transmitter offset. (See Figure 11.) Indicated fpm Flow Pickup Gain = F / + 1.6C + 10F / + 5.5C The controller auto zero function helps reduce the temperature effect error by zeroing offset errors. When auto zero occurs daily, the remaining temperature effect error is the result of the 24-hour transmitter ambient temperature swing relative to the temperature at which the auto zero occurred. The error envelope becomes smaller with increased airflow pickup gain and with smaller ambient temperature deviations at the transmitter location. Both charts show the error envelope for deviations of ±3F (±1.6C ) and ±10F (±5.5C ) from the temperature when auto zero occurred Actual fpm Figure 11: Temperature Effect on DPT-2015 O rdering Information Table 2: Ordering Information Note: Product Code Number DPT DPT-2015-MNT CBL CBL CBL Description 0 to 1.5 in. W.C. (0 to 374 Pa) differential pressure transmitter with the DPT-2015-MNT Mounting Kit Mounting kit for DPT-2015 (to replace the DPT-2000) 20 in. (0.5 m) wiring harness accepted by UL for plenum use (included with the ATP-2040; connects a DPT-2015 and an EDA-2040 to a VAV controller) 20 in. (0.5 m) plenum rated wiring harness (connects a DPT-2015 and an EDA-2040 to a VAV controller) 72 in. (1.8 m) plenum rated wiring harness (connects a DPT-2015 and an EDA-2040 to a VAV controller) See the EDA-2040/ATP-2040 Electric Motor Actuator Product Bulletin in the Damper and Actuator Product Guide (FAN 268.1) or the Facilitator Accessories Technical Manual (FAN ) and the Variable Air Volume Controller Technical Bulletin (FAN or ) for ordering information on the DPT-2015 factory assembled to the above products. DPT-2015 Differential Pressure Transmitter for VAV Box Applications Product/Technical Bulletin 7

8 S pecifications Product Power Requirements Pressure Range Overpressure Limit Output Voltage DPT-2015 Differential Pressure Transmitter for VAV Box Applications 15 VDC (14.5 to 17 VDC, unregulated); 15 ma, maximum 0 to 1.5 in. W.C. (0 to 374 Pa), maximum 15 in. W.C. (3.74 kpa) 0.5 to 4.5 VDC into load impedance of 25,000 ohms minimum AccuracyLinearity Linearity: ±1.0% full span, maximum Repeatability/Hysteresis: ±0.05% full span, maximum Position Effects Zero Shift: ±0.1 VDC, maximum Span Shift: ±0.05 VDC, maximum Stability (One year) Zero Shift: ±0.5% full span Span Shift: ±2% full span Temperature Effects Zero: ±0.06% of full span per F, maximum, over 60 to 100 F (15.6 to 37.8 C) range Span: ±1.5% of full span, maximum, over 60 to 100 F (15.6 to 37.8 C) range Power Supply Effects For power supply changes of 14.5 to 17.1 VDC, referenced to 15 VDC Zero Shift: ±0.01 VDC, maximum Span Shift: ±0.04 VDC, maximum Terminals 1/4 in. male spade terminals with 8 in. (203 mm) wire length Pressure Connections Ambient Operating Conditions Ambient Storage Conditions Dimensions (H x W x D) Shipping Weight Agency Compliance 6 in. (152 mm) length of silicone tubing with barbed fittings for 1/4 in. (6.35 mm) O.D. tubing 32 to 122 F (0 to 50 C) 90% RH, maximum, non-condensing -20 to 150 F (-28.9 to 65.6 C) 90% RH, maximum, non-condensing 1.02 x 2.94 x 2.5 in. (26 x 75 x 63.5 mm) 2.5 oz. (0.07 kg) UL 916 Listed, File E107041, Guide PAZX CSA C22.2, No. 205 Certified, File LR68965, Class The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. Controls Group 507 E. Michigan Street P.O. Box 423 Milwaukee, WI Printed in U.S.A. 8 DPT-2015 Differential Pressure Transmitter for VAV Box Applications Product/Technical Bulletin

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