MASTER. Water Conditioning Corp. MBA-10/13 FILTERS with the 253/742 Logix Control Valve. Installation and Operation Manual.

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1 MASTER Water Conditioning Corp. Installation and Operation Manual MBA-10/13 FILTERS with the 253/742 Logix Control Valve June 2010

2 Table of Contents Page No. Topic Description 1 Model # and Packaging Packaging Information Component Packaging Packaging Description Description 2 MBA Logix Control Valve Valve Description Filter System System Positioning Filter Tank Loading Filling with Media 3 Logix 253/742 Control Valve Attaching Valve to Tank Figure 1 & Figure 2 4 Service & Drain Piping, General Installation Layout Drain Piping Figure 3 5 System Schematic Piping Layout 6 Electrical Supply Electrical Requirements Logix 253/742 Control Valve Electrical Connection Instructions on Logix 742 Electrical Connection 7 Filling filter with Water Details for Filling filter Tank with Water 8 Logix 253/742 Control Valve Timer Instructions on Logix 742 Timer Settings 9 Logix 253/742 Control Valve Timer cont d Instructions on Logix 742 Timer Settings cont d Final Check Final Installation Check 10 Troubleshooting Symptom / Cause / Solution 11 ERR Troubleshooting Error Troubleshooting /742 Valve Body Schematic Parts View 13 Valve Body Parts List Part Numbers List 14 Valve Parts List Part Numbers List 15 Warranty Warranty

3 Installation and Operating Instructions for 253/742 Logix Top Mount Filter Model #: MBA-AC-10/13 MBA-AN-10/13 MBA-FE-10/13 MBA-S-10/13 Carbon Filter Acid Neutralizer Iron Filter Turbidity Filter Shipping Carton Description / unit: Contents Description # Cartons Mineral Tank Distributor pipe Installed 1 253/742 Logix Control Valve 253/742 Timer and 256 bypass with ¾ pvc or copper connections Unit MBA-AC-10 Carbon Carbon in one ½ CF Box & one CF Box 2 MBA-AC-13 Carbon Carbon in 1 CF Boxes 2 MBA-AN-10 Calcite Calcite in ½ CF Boxes 2 NS Mix NS Mix in ½ CF Boxes 1 MBA-AN-13 Calcite Calcite in ½ CF Boxes 4 MBA-FE-10 Birm Birm in ½ CF Boxes 3 Greensand Greensand in ½ CF Boxes 3 MBA-FE-13 Birm Birm in 1 CF Boxes 2 Greensand Greensand in 1 CF Boxes 2 MBA-S-10 Filter Ag Filter Ag in one ½ CF Box & one CF Box 2 MBA-S-13 Filter Ag Filter Ag in 1CF Boxes 2 ALL UNITS NOW COME WITH THE NEW VORTECH * NO GRAVEL IS NEEDED 1 NOTE: THIS FILTER IS NOT INTENDED TO BE USED FOR TREATING WATER THAT IS MICROBIOLOGICALLY UNSAFE OR OF UNKNOWN QUALITY WITHOUT ADEQUATE DISINFECTION WHETHER BEFORE OR AFTER THE SYSTEM 1

4 System Description: The filter tank has a Logix top mounted automatic control valve with an electronic time clock to initiate regeneration. The Logix Valve is constructed of non-corrosive Noryl material and is rated at a maximum working water pressure of 100 psi. It uses a 742 microprocessor based timer to actuate regeneration in the following ways: a. Manual regeneration button to start an emergency regeneration b. Regeneration day setting Filter Positioning: 1. Place Filter in desired position, far enough from walls and other obstructions to allow for servicing the unit. 2. Place the Filter within reasonable access to a grounded 115V/60 HZ circuit and a legal drain line connection. Filter Tank Loading: 1. Remove yellow caplug from top of tank. DO NOT CUT white riser tube. Tube was prefitted at the factory. 2. The distributor is permantly attached to the vortech----centering is not necessary. The top of the distributor will extend above the top of the tank (this was prefitted at the factory). 3. Cover the top opening of the distributor pipe before filling the tank with media. 4. Pour all filter media provided with the unit into the top of the tank. See page one for your specific model number of unit to determine the amount of media to load into the mineral tank. 5. Remove the material used to cover the top opening of the distributor pipe. 2

5 Logix Control Valve: 1. When facing the front of the Logix timer, the inlet connection (Figure 1) is located on the left and the outlet connection is on the right. The control valve's inlet and outlet connections are either 3/4 copper or PVC equipped with gasket and nut. Figure 1 Install the 256 bypass valve (See Figure 2) with inlet and outlet handles facing upward. Place gasket into nut and secure 3/4 copper or PVC tail piece with a nut. Repeat the procedure for the outlet connection. DO NOT OVERTIGHTEN THE NUT. Figure 2 2. The control valve's drain connection is 1/2" npt and is located on the back of the bypass valve. 3. Turn the control valve upside down and ensure that the control valve distributor o'rings are in place. Use silicone lubricant on the o'rings. 4. Fill mineral tank with water before installing control valve. 5. Place the control valve onto the distributor pipe. 6. Thread the control valve hand tight to 20 foot pounds! DO NOT OVERTIGHTEN! **DO NOT USE PETROLEUM!** **USE ONLY SILICONE ** 3

6 Service and Drain Piping: 1. Pipe Filter into the service lines.the inlet and outlet connections of the control valve are 3/4 copper or PVC and are located on the back of the valve body. As you face the timer the inlet is on the left and the outlet is on the right. Always follow local plumbing codes when installing our water treatment equipment. 2. If sweat fittings are used, be sure soldering is done in such a manner as not to allow heat to reach the control valve or bypass. (If Schedule 80 PVC is used make sure to follow the proper primer and solvent instructions.) 3. The drain line connection is located on the back of the bypass valve as you face the timer. It is recommended you install a 1/2 union on the drain line for servicing. The drain line must be of adequate size to allow for full regeneration flow. Figure 3 The control valve drain connection is 1/2" npt. Never decrease the drain piping size to below 1/2 Maximum drain line length is 20 feet. Maximum drain line height is 6 feet above the control valve. The drain line must be piped to an open air gap (See Figure 3) Always follow local plumbing codes. 4

7 224 Shoemaker Rd. Pottstown, PA Typical Piping Layout Treated water Untreated to outside Air Gap Drain Master Water Conditioner Well Tank Untreated water from well NOTE: All Master Water Conditioners must be installed after the well tank or water meter if its public water supply. 5

8 Electrical Requirements: Always follow all local electrical codes when installing our water treatment equipment. 1. Provide an 120v/60Hz properly grounded dedicated electrical Outlet. (It s very important that the polarity be correct) Avoid using outlets that are switch controlled. 2. Maximum amperage required is 5 amps. 3. Make sure the electrical service provides power 24 hours per day. We recommend installing a surge protector to protect unit from power surges, which are not covered by warranty. Logix Control Valve Electrical Connection: Note: Do not touch the wiring harness between the Logix timer and the motor, it s positioning is critical and therefore already installed at the factory. 1. Remove plastic control valve cover by spreading sides while lifting. 2. Plug transformer into back of timer following existing wires. 3. Plug transformer into a properly grounded 120V/60 HZ electrical outlet. 4. The screen will now display 253 then the Time of Day. 6

9 Filling Filter with Water: Figure 4 1. Push the FOR REGENERATION button (Figure 4) on the controller down for 5 seconds. This will initiate a manual regeneration. You will notice a flashing hour glass during regeneration. The controller will indicate that the motor is turning the camshaft to cycle C1 (BACKWASH). The controller will indicate the total regeneration time remaining. Filling tank in this position allows air to escape from drain. Open the bypass inlet valve ¼ turn and allow water to flow into the mineral tank at a slow rate. Warning: IF WATER ENTERS THE TANK TOO FAST, ALL THE MEDIA WILL BE FLUSHED TO DRAIN DURING START UP. 2. When water is running steadily at the drain, open the bypass valve s inlet and outlet to their maximum position. Simultaneously press the SET and UP buttons on the controller for 1 second then release, the motor will advance the cam to C2. Once C2 is displayed simultaneously press the SET and UP buttons on the controller for 1 second then release, the motor will advance the cam to C3. Repeat this procedure until the timer enters the C7 (FAST RINSE) position. The filter will go through the rinsing cycle and then automatically advance to (REGENERATION COMPLETE) C0 and Time of Day will be displayed. This is treated water. 7

10 Logix Control Valve Timer Settings: Note: The control valve is preset at the factory. You only need to set the time of day and number of days to regenerate, which is preset at 1 am. Figure 5 Time of Day Setting 1) Press the SET button. The screen will show the Time of Day in blinking numbers. 2) To change the Time of Day, use the UP or DOWN arrows. 3) Press the SET button. Day of Week Setting 1) Press the SET button. The screen will show the Day of Week in blinking triangle. 2) To change the Day of Week, use the UP or DOWN arrows. 3) Press the SET button. Time of Regeneration Setting (the factory default is 1 AM) 1) Press the SET button. The screen will show the Time of Regeneration in blinking numbers. 2) To change the Time of Regeneration, use the UP or DOWN arrows. 3) Press the SET button. 8

11 Regeneration Frequency Setting (the factory default is 7) 1) Press the SET button. The screen will show the Regeneration frequency in blinking numbers. 2) To change the number, use the UP or DOWN arrows. 3) Press the SET button. If you wish to regenerate on certain days ot the week, do the following: a. First, do steps above, but set at zero. b. Press SET button until you reach the day you wish to regenerate. c. Press the UP or Down arrows to set the day. d. Press the SET button to lock the day in. e. Repeat process to select the next day of regeneration. NOTE: The days of Regeneration will be highlighted on the screen. Final Check: 1. Inspect the treated water to assure that the media fines (color) have been flushed from the unit. Make sure the drain line connection meets all plumbing codes and that the drain line size can handle the backwash flow rate of the filter. 2. Make sure the Inlet and Outlet on bypass valve are open. 3. Make sure the control valve timer is plugged into an electrical outlet with power 24 hours per day. 4. Check all piping for leaks. 9

12 Troubleshooting Symptom: Water conditioner fails to regenerate. Dirty water. Possible Cause Solution Power supply to 742 control has Determine reason for power been interrupted. interruption and correct. Reset time of day. Water pressure lost. Restore water pressure. Corrupted programming of 742 Reprogram timer assembly. Logix timer. Defective 742 Logix timer. Replace timer assembly. Manual bypass valve is open. Leak at riser pipe seal. Close manual bypass valve. Insure that riser pipe is properly sealed at o ring seal. Inspect pipe for cracks. Symptom: Loss of Media to Drain Possible Cause Solution No flow control installed in drain Install drain line flow control. line. Symptom: Leak to Drain Possible Cause Solution No flow control installed in drain Install drain line flow control. line. Insufficient water pressure. Increase water pressure above 25 psig (172kPa) minimum. Damaged valve disk or obstruction Inspect and if damaged, replace all in valve disk. valve disks or remove obstruction. Symptom: Loss of Water Pressure Possible Cause Solution Fouled filter media bed due to iron Clean control valve and rebed mineral accumulation. tank with new media. Slots in riser pipe or laterals are Inspect and clean distributor pipe slots filled with media fines. as needed. 10

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17 12 YEAR LIMITED WARRANTY As of Oct. 1, 1995 This Residential Water Conditioner is warranted for a period of one year from date of purchase by first user against defects in materials and workmanship. In addition, the complete control valve is warranted for five years. The control valve body (excluding internals and electrical parts) is warranted for six years. The mineral tank, plastic brine tank or cabinet tank (excluding mineral) is warranted against rust, corrosion or bursting for a period of twelve years from date of manufacture. Except, as specifically set forth in this paragraph, Master Water Conditioning Corporation makes no other warranties, express or implied. This warranty shall be void if the conditioner is moved from the place of original installation, or if damage is caused by misuse, misapplication, accident, freezing, flood, fire or if not installed in accordance with instructions furnished by Master Water Conditioning Corporation. This warranty shall be void in the event of damages from external sources or where the conditioner has been operated at pressure in excess of 100 pounds per square inch or at a temperature greater than 100 degrees F. or less than 32 degrees F. Incidental costs or consequential damages are not covered by this warranty. All defective parts shall be returned prepaid to Master Water Conditioning Corporation for inspection. Master shall not be liable for labor charges other than Master factory repairs. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not allow limitations on duration of implied warranties or exclusion of incidental or consequential damages, so the above limitations may not apply to you. All claims must be submitted in writing to Master Water Conditioning Corporation at 224 Shoemaker Road, Pottstown, Pennsylvania within thirty (30) days from the discovery of the defect. Master Water Conditioning Corporation thereafter will correct defective parts and workmanship or rusting, corrosion or bursting within sixty (60) days. Failure to notify Master by completing, signing and returning the registration card within twenty (20) days of the purchase shall void the warranty. MASTER Water Conditioning Corp. 224 Shoemaker Rd. Pottstown, Pa

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