PROJECT REPORT FOR FLY ASH BRICKS MANUFACTURING UNIT. Qty Price for bricks/day. No s

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Luke Black
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1 PROJECT REPORT FOR FLY ASH BRICKS MANUFACTURING UNIT DATE: 15/3/13 Number of Working Days Number of Shift / Day/Shift Item of Production : Land : shed size: 30x60 feet min Power; Water: Labour : Annual Installation : 300 Days Single/08 Hours Fly ash bricks 1 Acre 40x80x centre hight 20 feet (suggested) 40 Hp ltrs people One time Machinery value for bricks : Description Automatic fly Ash brick Machine 120/150 ton hydraulic cylinder of production capacity 1000 to 3000 bricks / hour of size mm (15/10/8/2 bricks/stroke) Pan Mixer 500 Kg capacity with 20 HP motor, worm reduction gear box without starter Belt conveyor with2 HP motor, 24 feet long without starter Pallet truck hydraulically operated manual system 500 Kg capacity Wheel Barrows 250 kg capacity 4 20, , , No s Sub total 13,00, ,80, ,90, Taxes: Vat 2% 26, Total 13, Customer scope: Wooden pallets: 3 x2 x1 with 4 leg 100 No s Rs.1,00, **This is price list, price will be negotiable not more then 5% Qty Price for bricks/day Price for bricks/day Price for bricks/day 1No 6,50, ,40, ,40, No 3,80, ,60, ,80, (2 pan mixer) 1No 1,80, ,80, ,80, No s 70, , ,000.00

Automatic fly Ash brick Machine 120/150 ton hydraulic cylinder of production capacity 1000 to 3000 bricks / hour of size mm (15/10/8/2 bricks/stroke) Pan Mixer 500 Kg capacity with 20 HP motor, worm

2 CALCULATION OF RECURRING EXPENDITURE / MONTH/DAY (A). RAW MATEREIALS EXPENDITURE / FOR 1 DAY: PARTICULARS Qty Price/Ton Total Fly ash 14 tons Sand OR dust 11.2 tons Gypsum 1.6 tons Lime or cement 5.1 tons Water 8000Ltr Land 1 acres Power 40 hp 1500 TOTAL : *RAW MATERIAL PRICE WILL BE DEFER EVERY AREA. Cost production per month : Refer (A) Material price: Rs / bricks =Rs.2.98 (cost for 1 brick Material) Refer (B) Labour charges : Rs 1,26,000/26days= Rs, 4846/- ( each brick labour cost is Rs paisa) Refer (C) Other expenses: Rs,55,000/- / 26 days= Rs 2,115/- (Each bricks other expenses/day : Rs, 0.21 paisa) Total cost of production per brick is = Rs, 3.67 Market selling price for 1 brick = Rs.5.50 PROFIT FOR EACH BRICK Rs *CALCULATION DETAILS GIVEN BELOW This Ratio, raw material price, selling price is using in Tamil Nadu state, kindly convert Your Local area price list and selling price.

Cost production per month : Refer (A) Material price: Rs. 29880/ 10000 bricks =Rs.2.98 (cost for 1 brick Material) Refer (B) Labour charges : Rs 1,26,000/26days= Rs, 4846/- ( each brick labour cost is Rs.

3 (B). SALARY & WAGES :- Description No of employees Salary per month Total Manager Forman Supervisor Security Guard Office bearer Machine Operator Asstt. Machine Operator Mixer Man Water sprayer y Un-skilled labour TOTAL : 1,26, (C).Miscellaneous Expenditure: SL Description Amount 1 Rent Transportation & Conveyance Repairing, Replacement & Maintenance Advertisement & Donation Taxes, Insurance & Licence Unexpected expenses TOTAL : 55,000.00

00 Water sprayer y 2 5500 11000.00 Un-skilled labour 6 7500 45000.00 TOTAL : 1,26,000.00 (C).Miscellaneous Expenditure: SL Description Amount 1 Rent 15000.

4 Tentative Profit & Loss Account per Month SL Description Amount Amount Item No of quantity Depreciation of Plant & machinery Sales: Fly ash 10% per annum of Rs, 13,00,000/ bricks x5.5 14,30, (C).Miscellaneous Expenditure 55, (B). SALARY & WAGES 1,26, Depreciation of Building 2% per annum Depreciation of Furniture& 5% per annum of Rs, Interest on Unsecured Loan Rs, 2% 20, Purchase raw material 7,76, Other Expenses; Auditor charges, tax paid loading un loading, wages paid 50, Total 10,35, Net profit 3,94, ,30, ,30, Bricks production capacity per Month : x 26days= 2,60,000/- day production x no of days per month= Total production per month 2,60,000 x 5.5= Rs,14,30,000/- per month production x selling price = total sales PROFIT RATIO FOR PER MONTH SMALL UNIT= RS, 3,94, THANKS, INDIAN BRICK MACHINES, TVS NAGAR, THADAGAM ROAD, COIMBATORE, TAMIL NADU MOBILE: / SALES@FLYASHBRICKMACHINESINDIA.COM SALES@INDIANBRICKMACHINES.COM

00 Depreciation of Furniture& Fixture @ 5% per annum of Rs,50000 2500.00 Interest on Unsecured Loan Rs, 10,00,000/- @ 2% 20,000.00 Purchase raw material 7,76,880.

5 OUR PRODUCTS: 1. Fly ash brick making machines: 1. Model: IM 1000, 2 BRICKS/STROKE PRODUCTION PER DAY= Model: IM 1500, 8 BRICKS/STROKE PRODUCTION PER DAY= Model: IM 2000, 10 BRICKS/STROKE PRODUCTION PER DAY= Model: IM 3000, 15 BRICKS/STROKE PRODUCTION PER DAY= Concrete block making machines: 1. Model No: IM Model No: IM Model No: IM Model No: IM 860 jumbo 3. Paver block/ Interlock block making machines 1. Model: IM 100 Hydraulic paver block making machines 2. Model: IM 200 Designer Tile making machines 3. Mixer machines 1. Concrete Mixer machines 2. Mixer Machines with Power Motor 3. Mixer Machines Diesel Engine 4. Clutch Type Concrete Mixer Machine 5. Pan Mixers all models IBM Fly ash Brick Making Plant-Technical Features: OUR Fly ash brick making plant has been designed to manufacture fly ash bricks with Eco friendly technology. It is a simple & cost effective technology available in the Country. The heart of the plant is an indigenously designed, a relatively low cost & high productivity machine. Other component machines of the plant Pan Mixture, Conveyor, Pallet trucks, Wheel Borrows & wooden Pallets are Economically & efficiently designed to give a maximum output. BRICKMACHINE 1. Brick Machine is hydraulically operated, automatic, controlled by electronic circuits. This can be mastered with little basic electrical knowledge. 2. Brick making machine develops 150 Ton of compressive force over the bricks uniformly and hold the pressure for required time allowing the materials to flow and form. 3. The machine structure is carefully designed to take up the heavy cyclic loads in 18 seconds per stroke 4. Monogram on the brick can be embossed. 5. Very high production at relatively low cost.

Model: IM 3000, 15 BRICKS/STROKE PRODUCTION PER DAY= 20000-24000 2. Concrete block making machines: 1. Model No: IM 860 2. Model No: IM 1060 3. Model No: IM 430 4. Model No: IM 860 jumbo 3.

6 PAN MIXTURE 1. A sturdily constructed machine with heavy rollers to grind and mix the material thoroughly. 500 kg capacity with 20 Hp Motor and Gear box Elcon v9 or premium v9) Motor Crompton or havells 2. Drive through trouble less, quality worm reduction gear box. 3. Easy bottom unloading mechanism with door arrangement. CONVEYOR 1. Frames and intermittent bins fabricated sturdily 20 feet long with 3 hp motor 2. The fly ash mix can be regulated according to the speed of the brick making machine. 3. Nylon with rubber top conveyor belts. 4. Friction less idlers. HOPPER A collecting Hopper is provided on the upper side of the main body. It collects mixed material from conveyor belt & stores it. The required quantity of the mixed material is then dispatched automatically from hopper & bricks are manufactured. PALLET TRUCKS Novel and ergo metric design to handle the bricks with pallets for effortless 500kg capacity hydraulic fuction with manual type and easy transportation of fly ash bricks with reduced labor. Control Panel A fully automatic FA Bricks machine includes control panel with PLC system to help automation of raw material feeding, mixing, conveyor belt operating to bricks formation & bricks output. One skilled worker can handle the system & it helps in reducing of dependency on labors as well as getting work done faster. Al gypsum is mixed and ground to make cement. 7. Man Power & Transport Requirement In order to run the unit efficiently the concern proposed to employ the request staff as per annexure attached. The location of the unit is also well connected by transport facilities. 8. Marketing and Development scope of the Unit The scope of this kind of unit is very bright in the coming days. Government of India is more insisting all the existing Bricks kilns to use Fly Ash for the Bricks where those kilns are not in use of Fly Ash. How ever this unit is basically bas on Fly Ash and cement. So in the coming days Govt. is doing mandatory to all the govt. construction works to use only Fly Ash Bricks. So the demand for this product will increase in the future. Also Fly Ash Bricks in quality is much better clay brick. The Fly Ash Brick in more stronger and long life than other. So use of these Bricks is increasing day by day. So the future scope of this unit is very bright. CPWD MIS has

Easy bottom unloading mechanism with door arrangement. CONVEYOR 1. Frames and intermittent bins fabricated sturdily 20 feet long with 3 hp motor 2.

7 been already incorporated these bricks in their specifications for use in all types of their constriction CALL US:

Project Profile Flyash Bricks & Pavement Tiles ( COMBINED ) Product Code (Based on NIC -2004) for Bricks & Tiles: 26921

Project Profile Flyash Bricks & Pavement Tiles ( COMBINED ) Product: Flyash Bricks & Pavement Tiles Product Code (Based on NIC -2004) for Bricks & Tiles: 26921 Product Code: (Based on ASICC -2000) for