Citroen Jumper X2/50 / Fiat Ducato 250 / Peugeot Boxer X2/50
|
|
- Emil Spencer
- 7 years ago
- Views:
Transcription
1 Air Heater Feel the drive Air Top 000 ST Air Heater e Installation documentation Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 Diesel from model year 009 Left-hand drive vehicle WARNING! Hazard warning: Incorrect installation or repair of Webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialised tools and equipment are required to install and repair Webasto heating and cooling systems. Only original Webasto parts must be used. For this, also see the catalog of air and water heater accessories from Webasto. NEVER attempt to install or repair Webasto heating or cooling systems if you have not successfully completed the company training and thereby acquired the required technical skills, or if you do not have access to the required technical documentation, tools and equipment needed to carry out correct installation and repairs. ALWAYS follow all Webasto installation and repair instructions and observe all warnings. The initial startup is to be executed with the Webasto Thermo Test Diagnosis. Webasto does not accept any liability for defects and damage that are attributable to installation by untrained staff. Ident. No.: 5905C_EN Fee Euro 0.00 Webasto AG
2 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 Table of Contents Validity Heater/Installation Kit Foreword General Instructions Special Tools Explanatory notes on document 4 Preliminary Work 5 Heater installation location 5 Electrical system 6 Remote option of combination timer 7 Preparing installation location 8 Preparing heater 9 heater 0 Hot air Combustion air 6 Fuel 7 Exhaust gas 0 Final Work Template for fuel standpipe Validity Manufacturer Model Type EG-BE No./ABE Citroen Jumper X/50 L77 Fiat Ducato 50 e * 00 / 6 * 0 *... Fiat Ducato 50 L778 Fiat Ducato 50 L L779 Peugeot Boxer X/50 L77 Peugeot Boxer X/50 L77 Vehicle and engine types, equipment variants and national specifications not listed in this installation documentation have not been tested. However, installation according to this installation documentation may be possible. The installation location of the heater controls and the tool kit are to be coordinated with the end-customer before the installation. WARNING! Original vehicle supporting components and/or components that serve the purpose of crash safety may not be processed for the hot air and recirculating air ducting. 5905C_EN
3 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 Heater/Installation Kit Quantity Designation Order No.: retail accessories Air Top 000 ST See price list Installation Kit Air Top 000 Standard 90050A Installation kit Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot 5904A Boxer X/ Diesel Heater control See price list Foreword This installation documentation applies to Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 Diesel vehicles ( van with partition wall) - for validity, see page - from model year 009 and later, assuming technical modifications to the vehicle do not affect installation, any liability claims excluded. Depending on the vehicle version and equipment, modifications may be necessary during installation with respect to this installation documentation, and are to be adjusted accordingly. However, the stipulations in this "installation documentation"; the "operating instructions " and the "installation instructions" for the Air Top 000 ST must always be observed. The corresponding rules of technology and any information from the vehicle manufacturer should be observed during the installation work. General Instructions Installation should be carried out according to the general, standard rules of technology. Unless specified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring harnesses using cable ties. Sharp edges should be fitted with rub protection (split-open fuel hose). Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 00K, Order No. 9). Special Tools - Torque wrench for.0-0 Nm - Webasto flattening tool, Ident No.: 89A - Metric thread-setter kit - 60mm dia hole saw 5905C_EN
4 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 Explanatory notes on document To provide you with a quick overview of the individual working steps, you will find an identification mark on the outside top right corner of the page in question. Mechanical system Electrical system Heating air Fuel Exhaust gas Combustion air Special features are highlighted using the following symbols: Specific risk of injury or fatal accidents. Specific risk of damage to components. Specific risk of fire or explosion. Reference to general installation instructions of Webasto components or to the manufacturer's vehicle-specific documents. Reference to a special technical feature. The arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. All dimensions are in mm! Tightening torque for fuel, hot air and combustion air clamps =.0 Nm! Tightening torque for exhaust gas hose clamps = 6.0 Nm! Tightening torque for fuel tank pipe = 5.0 Nm! 5905C_EN 4
5 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 Preliminary Work WARNING! - Open the fuel tank cap and vent the fuel tank. - Close the fuel tank cap again. - Remove the battery cover. - Disconnect the battery "earth" or "ground" connection. - Depressurise the cooling system. - Copy the factory number from the original type label to the duplicate type label. - Remove years that do not apply from the duplicate label. - Attach the duplicate label (type label) in the appropriate place. - Remove the A-pillar trim on the left and right. - Remove the driver's seat. - Remove the tool kit fully with the bracket. - Remove the double seat bench. - Remove the floor trim. - Remove the heat protection plate of the exhaust system. - Open the tank-fitting service lid. - Remove the fuel-tank sending unit in accordance with the manufacturer's instructions. Heater installation location Heater Installation location 5905C_EN 5
6 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 Electrical system Fuse holder, earth wire Fuse holder 4 mm dia. hole; 5.5x9x5 self-tapping screw; retaining plate of fuse holder Earth wire 4 Negative terminal of battery Wiring harness routing Wiring harness of heater 4 Wiring harness routing diagram Heater control 4 5 Positive wire Drill mm dia. hole; thermostat Positive wire Positive distributor of battery 5905C_EN 6
7 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 Remote option of combination timer User installation frame as template. Combination timer combination timer C_EN 7
8 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/ Preparing installation location Remove protective layer. Cut out, mount and align template. Copy contour of template and hole pattern to Position [x]. Copying hole pattern 7 Remove template mm dia. hole [x] Holes in underbody 8 Install flattening tool and flatten underbody (use flattening tool of Webasto). 7 mm dia. hole [5x] Flattening underbody 9 Dismantle flattening tool. Expand the holes at Position [x] to 6mm dia. Provide all holes with corrosion protection. Holes in underbody C_EN 8
9 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 Cut out floor trim on front passenger side at the markings. Cut out elevation at Position. Reinstall floor trim and double seat bench. 0 Cutting out floor trim Preparing heater Replace bolt at Position [4x] with M6 stud bolt Mount cover cap Premounting heater Rubber gasket Spacer plate [x] Premounting heater Install spacer plate [x] Mounting spacer plates C_EN 9
10 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 heater Insert heater. Mount wiring harness on heater, shut the cover again. Secure connector with cable tie. heater 5 Spring lock washer, nut [4x each] heater C_EN 0
11 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 Hot air Route corrugated tube kink-free! The following diagram shows the hot air distribution for heating the passenger compartment and cargo space. Diagram for routing flexible tube Option A Option B Option A and B: Option A: Option B: = Cover cap of hot air inlet! = Hot air elbow = Cover cap. 4 = 60mm dia, 0mm long corrugated tube. 5 = Air distribution flap 5 = Cover cap. 7 = Air outlet 8 = 55mm dia, 480mm long corrugated tube. 5905C_EN
12 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 Option A: Heating of driver's cabin 4.8x5 blind rivet [x] Console Perforated bracket Premounting perforated bracket 7 Install 60-80mm dia clamp loosely M6x0 bolt, flanged nut mounted loosely Tubular frame of seat 4 9 mm dia. rubber-coated p-clamp Premounting perforated bracket 4 8 Insert hot air elbow through clamp and fasten on heater. Tighten all screw connections. Cover cap Fastening hot air elbow C_EN
13 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 Option B: Heating of driver's cabin and cargo space 60 mm dia. hole Hole for cargo space 0 Install air outlet with attached self-tapping screw air outlet 55x55x55 distribution flap Spacer ring [x] 60-80mm mm dia. clamp 4 Bar for Bowden cable 5 55mm dia, 480mm long corrugated tube Premounting air distribution flap 5 4 Cover cap Bowden cable Premounting air distribution flap 5905C_EN
14 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 Angle bracket Drill hole to mm dia Drilling angle bracket 4 4 Before tightening, align console 4 of heater outlet 9 mm dia. rubber-coated p-clamp [x] M6x0 bolt, flanged nut [x each] 5 Tubular frame of seat Premounting console 5 5 Install 60-80mm dia. clamp loosely on console 60mm dia, 0mm long corrugated tube corrugated tube 6 Insert air distribution flap in corrugated tube and tighten clamp. air distribution flap C_EN 4
15 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 Mount corrugated tube on air outlet and fasten with 60-80mm clamp. Connecting air outlet of cargo space 8 Remove original vehicle bolt for fastening trim, position angle bracket between frame and front passenger seat and trim, and fasten with M5x cap screw. angle bracket 9 Bowden cable Fastening Bowden cable 0 Install temperature sensor, route wire to installation location of heater control and connect. temperature sensor 5905C_EN 5
16 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 Combustion air a Discard section X. Combustion air pipe a = 0 Cutting combustion air pipe to length X Protective rubber plug Removing protective rubber plug Punch 6mm dia hole at centre of protective rubber plug. Insert combustion air pipe Preparing combustion air pipe 4 While inserting the protective rubber plug, please ensure that the combustion air inlet opening is not blocked Guide wiring harness of metering pump through the slit in the combustion air connection piece. 7 mm dia. clamp 4 Combustion air pipe combustion air pipe C_EN 6
17 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 Fuel CAUTION! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off in an appropriate container. Install fuel line and metering pump wiring harness so that they are protected against stone impact. Unless specified otherwise, always fasten using cable ties. Mount the fuel line and wiring harness with rub protection on sharp edges. WARNING! The fuel line and wiring harness are routed to the metering pump as shown in the wiring harness routing diagram. Remove fuel-tank sending unit in accordance with manufacturer's instructions. Large diameter washer Copy hole pattern, 6 mm dia. hole Fuel extraction 5 Shape fuel standpipe according to template, cut to length and install. 6 Install fuel-tank sending unit according to manufacturer's instructions. Fuel standpipe 9 mm dia. Caillau clamp 90 moulded hose,.5 mm dia. x 4.5 mm 4 0 mm dia. Caillau clamp 5 Fuel line fuel standpipe Connecting fuel line C_EN 7
18 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 Slide fabric protection hose as rub protection onto fuel line. Slide fuel hose [x] as rub protection onto fuel line and fasten with cable tie to existing holes. Routing wire Fuel line of fuel standpipe Hose section, 0 mm dia. clamp [x] Metering pump 4 Rubber-coated pipe clamp 5 Wiring harness of metering pump, connector mounted 6 Silent block, flanged nut [x], existing hole Mounting metering pump 6 9 Slide fabric protection hose as rub protection onto fuel line of heater. Hose section, 0 mm dia. clamp [x] Connecting metering pump mm dia. hole; rivet nut 50 rivet nut C_EN 8
19 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 Cut wiring harness of metering pump 5 to length, install connector and connect with wiring harness of heater. 5 mm dia. rubber-coated p-clamp Fuel line 4 M6x0 bolt lines Fuel line Hose section, 0 mm dia. clamp [x] Metering pump wiring harness Connecting heater C_EN 9
20 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 Exhaust gas Drill out existing hole to 9. mm dia. and mount rivet nut rivet nut mm dia. hole; rivet nut 0 5 rivet nut 45 Hose clamp Exhaust pipe Slide on black (sw) rubber isolator [x] exhaust pipe 46 Exhaust pipe Angle bracket M6x0 bolt, spring lockwasher 4 M6x0 bolt, p-clamp, flanged nut 4 exhaust pipe C_EN 0
21 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 4 M6x0 bolt, spring lockwasher, large diameter washer Angle bracket M6x0 bolt, p-clamp, flanged nut 4 Align exhaust pipe exhaust pipe 4 48 Ensure sufficient distance from adjacent components; correct if necessary. Heat protection plate Position red (rt) rubber isolator [x] heat protection plate C_EN
22 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 Final Work WARNING! Mount removed parts in reverse order. Check all clamps and all electrical connections for firm seating. Secure all loose cables using cable ties. Spray heater components with anti-corrosion wax (Tectyl 00K, Order No. 9). - Connect the battery. - Adjust heater control - Check the proper function of the parking heater, see the operating instructions/installation instructions. - Place signboard "Switch off parking heater before refuelling" in the area of the filler neck - Place instruction label "Risk of fire and injury" on the right B pillar The installation location depends on the equipment, and must be coordinated with the end-customer! Variant Copy hole pattern for bracket of toolkit and fasten with original vehicle bolts and nuts. Tighten additionally with tension belt. toolkit 50 Variant Fasten toolkit with tension belt on storage. toolkit 5 Feel the drive Webasto AG Postfach 80 D-8 Stockdorf / Germany National Hotline: (4 Cent aus dem deutschen Festnetz) Hotfax: Hotmail: hotline@webasto.de C_EN Printed in Germany 06/0 Printing: Steffen
23 Citroen Jumper X/50 / Fiat Ducato 50 / Peugeot Boxer X/50 Template for fuel standpipe Watch length! Shown cut in straight section! 95mm 00 Scale : Compare the size of the printed version with dimension lines. Permitted tolerance a maximum of %. Set the printer settings to no margin or minimise margins and 00% of the normal size C_EN
ALWAYS follow all Webasto installation and repair instructions and observe all warnings.
Water Heater Unit Feel the drive Thermo Top E Additional Heater Thermo Top C Additional Heater Thermo Top P Additional Heater e 00 0003 e 00 000 e 00 004 Installation Instructions Fiat Grande Punto Gasoline
More informationALWAYS follow all Webasto installation and repair instructions and observe all warnings.
Water Heater Feel the drive Thermo Top Evo Parking Heater e 00 058 Installation documentation Skoda Fabia / Roomster Petrol from Model Year 00 Left-hand drive vehicle Manual transmission / direct shifting
More informationALWAYS follow all Webasto installation and repair instructions and observe all warnings.
Water Heater Unit Feel the drive Thermo Top E Additional Heater Thermo Top C Additional Heater Thermo Top P Additional Heater e 00 0003 e 00 000 e 00 004 Installation Instructions Mazda 6 Gasoline from
More informationALWAYS follow all Webasto installation and repair instructions and observe all warnings.
Water Heater Feel the drive Thermo Top Evo Parking Heater e 00 058 Installation documentation Volvo S60 / V60 from model year 00 Volvo V70 / S80 from model year 007 S60 / V60 / V70 / S80 Petrol S60 / V60
More informationALWAYS follow all Webasto installation and repair instructions and observe all warnings.
Water Heater Unit Feel the drive Thermo Top E Additional Heater Thermo Top C Additional Heater Thermo Top P Additional Heater e 00 0003 e 00 000 e 00 004 Installation Instructions Kia cee'd Gasoline and
More information1.6 Liter Gasoline and 2.0 Liter Gasoline Eco Fuel; 2.0 Liter SDI from Model Year 2005 Left-hand drive vehicle
Water Heater Unit Feel the drive Thermo Top E Additional Heater Thermo Top C Additional Heater Thermo Top P Additional Heater e 00 000 e 00 000 e 00 004 Installation Instructions VW Caddy.6 Liter Gasoline
More informationALWAYS follow all Webasto installation and repair instructions and observe all warnings.
Water Heater Unit Feel the drive Thermo Top E Additional Heater Thermo Top C Additional Heater Thermo Top P Additional Heater e 00 000 e 00 000 e 00 00 Installation Instructions VW Golf V, Golf Plus, Touran
More informationCoolant heater. Thermo Top - Z/C additional heating system. Installation instructions. Volvo S60, Volvo V70, and Volvo S80 Beginning Model Year: 2000
Coolant heater Thermo Top - Z/C additional heating system Approval code ~~~ S 9 Installation instructions Volvo S60, Volvo V70, and Volvo S80 Beginning Model Year: 000 6 6 7 8 Volvo XC70 Beginning Model
More informationALWAYS follow all Webasto installation and repair instructions and observe all warnings.
Water Heater Unit Feel the drive Thermo Top E Additional Heater Thermo Top Additional Heater Thermo Top P Additional Heater e 00 000 e 00 000 e 00 004 Installation Instructions Skoda Octavia.4 MPI /.6
More informationManufacturer Model Type EG-BE No./ ABE Skoda Rapid NH e11 * 2007 / 46 * 0250 *...
Water Heater Thermo Top Evo Parking Heater E 00 058 Installation Documentation Skoda Rapid Validity Manufacturer Model Type EG-BE No./ ABE Skoda Rapid NH e * 007 / 6 * 050 *... Motorisation Fuel Transmission
More informationInstallation Documentation Mercedes Benz A-Class (W176) and B-Class (W246)
Water Heater Thermo Top Evo Parking Heater E 00 058 Installation Documentation Mercedes Benz A-Class (W76) and B-Class (W46) Validity Manufacturer Model Type EG-BE No. / ABE Mercedes Benz A-Class W76 e
More informationPOWER LOCK KIT GENERAL INSTALLATION -J04427 REV. 2007-12-04. Kit Number. Models. Additional Parts Required. Kit Contents
-J0 REV. 00--0 POWER LOCK KIT GENERAL Kit Number -0, 0-0 Models For model fitment information, please see the P&A Retail Catalog or the Parts and Accessories section of www.harleydavidson.com (English
More informationCOOLING SYSTEM Section Page
5 COOLING SYSTEM Section Page 5.1 COOLANT PRE-HEATER... 5-3 5.2 COOLANT PUMP NON-EGR ENGINE... 5-7 5.3 COOLANT PUMP EGR ENGINE... 5-13 5.4 FRONT CONNECTOR HOUSING NON-EGR ENGINE... 5-17 5.5 FRONT CONNECTOR
More informationYour safety and the safety of others are very important.
NATURAL GAS TO PROPANE CONVERSION KIT 090 INSTALLATION INSTRUCTIONS FOR ALTITUDES 0 -,00 FT. ONLY PROPANE CONVERSION KIT SAFETY... INSTALLATION REQUIREMENTS... Tools and Parts... LP Gas Requirements...
More informationwith installation dynafact boost GAUGE this manual is for use with systems 64050-64054
owners manual with installation instructions dynafact boost GAUGE this manual is for use with systems 64050-64054 GENERAL INSTALLATION PRACTICES This manual is an installation guide for all 1. Banks DynaFact
More informationCooling system components, removing and installing
Engine BHW Cooling system components, removing and installing Page 1 / 24 19-1 Cooling system components, removing and installing Warning! When doing any repair work, especially in the engine compartment,
More informationINSTALL INSTRUCTIONS KK-C-HVAC-1 HVAC UNIT 2003-2014 CHEVROLET/GMC VANS FOR
INSTALL INSTRUCTIONS KK-C-HVAC-1 HVAC UNIT 2003-2014 CHEVROLET/GMC VANS FOR (For NEW 2007 ALL WHITE KWIK-KITS ONLY) Warning do not attempt to install A/C units unless you are experienced with servicing
More informationXL PREMIUM OIL COOLER KIT
-J05 REV. 0-0-0 XL PREMIUM OIL COOLER KIT GENERAL Kit Number 0008 Models For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English
More informationInstallation Instructions. Thermo Call TC3
Installation Instructions Thermo Call TC3 1 2 # 24990A 965 082 AMP 3 4 # 98393A # 67769A sw Improper installation or repair of Webasto heating and cooling systems can cause fire or the leakage of deadly
More informationINSTALLATION INSTRUCTIONS. 6108 Air Spring Kit 2011+ Ford F250 Single Wheel 4WD 2011+ Ford F350 Dually 4WD (2011 F350 Single Wheel 4WD use p/n 6113)
INSTALLATION INSTRUCTIONS 6108 Air Spring Kit 2011+ Ford F250 Single Wheel 4WD 2011+ Ford F350 Dually 4WD (2011 F350 Single Wheel 4WD use p/n 6113) Thank you for purchasing a quality Hellwig Product. PLEASE
More informationINSTALLATION INSTRUCTIONS. 6111 Air Spring Kit 2011+ Ford F250/F-350 Single Wheel 2WD 2011+ Ford F350 Dually 2WD IMPORTANT NOTES
INSTALLATION INSTRUCTIONS 6111 Air Spring Kit 2011+ Ford F250/F-350 Single Wheel 2WD 2011+ Ford F350 Dually 2WD Thank you for purchasing a quality Hellwig Product. PLEASE READ THIS INSTRUCTION SHEET COMPLETELY
More informationBefore installation it is important to know what parts you have and what the capabilities of these parts are.
INSTALLATION GUIDE Before installation it is important to know what parts you have and what the capabilities of these parts are. The Recon XZT is the smallest and most powerful gauge of its kind. With
More informationFront axle components, overview
just a test. Front axle components, overview 40-1 General Information Load bearing components and parts of the suspension must not be welded or straightened. Vehicles without drive axle must not be moved,
More informationInstallation Instructions. ThermoCall TC4. Entry/Advanced
Installation Instructions ThermoCall TC4 Entry/Advanced Thermo Call TC4 1 2 # 24990A 965 082 AMP 3 4 # 98393A # 67769A Thermo Call TC4 5 ThermoCall TC4 Entry 1 2 3 4 5 6 7 8 9 10 11 12 sw Please refer
More informationBUILT-IN DISHWASHER INSTALLATION INSTRUCTIONS
BUILT-IN DISHWASHER INSTALLATION INSTRUCTIONS PLEASE READ COMPLETE INSTRUCTIONS BEFORE YOU BEGIN LEAVE INSTALLATION INSTRUCTIONS AND USER'S GUIDE WITH OWNER ALL ELECTRIC WIRING AND PLUMBING MUST BE DONE
More informationINSTALLATION MANUAL INSIDE PASSENGER COMPARTMENT. HFC 134a FOR EUROPEAN SPEC. / GENERAL SPEC. AIR CONDITIONING ENGLISH
HFC 134a Ozone Friendly Refrigerant FOR EUROPEAN SPEC. / GENERAL SPEC. AIR CONDITIONING ENGLISH AAAMU-60 / INSIDE PASSENGER COMPARTMENT INSTALLATION MANUAL 2000 (EUROPE) B.V.. All Rights Reserved. This
More informationInstallation instruction do88 Intercooler for Volvo S40 / V50 / C30
Installation instruction do88 Intercooler for Volvo S40 / V50 / C30 This instruction shows how to replace the OEM intercooler with our performance intercooler. 2. 3. 1. 4. 5. Part number: ICM-170 6. At
More informationspecializing in AIR CONDITIONING, PARTS AND SYSTEMS for your classic vehicle PERFECT FIT IN-DASH HEAT/ COOL/ DEFROST 1967-72 CHEVROLET PICKUP
specializing in AIR CONDITIONING, PARTS AND SYSTEMS for your classic vehicle PERFECT FIT IN-DASH HEAT/ COOL/ DEFROST 1967-72 CHEVROLET PICKUP CONTROL & OPERATING INSTRUCTIONS The controls on your new Perfect
More informationCUSTOM AUXILIARY FORWARD LIGHTING KIT
-J0 REV. 0--0 CUSTOM AUXILIARY FORWARD LIGHTING KIT GENERAL Kit Number -0, 0000 Models This Custom Auxiliary Lighting Kit adds lamps and turn signals to 00 and later FLHX model motorcycles. Additional
More informationINSTALLATION MANUAL MODEL RP-150
INSTALLATION MANUAL FOR 24 VALVE 5.9L CUMMINS POWERED DODGE TRUCKS 2003 THROUGH 2004.5 MODEL RP-150 READ THESE INSTRUCTIONS THOROUGHLY BEFORE BEGINNING INSTALLATION 5400 BUSINESS 50 WEST SUITE 8 573 635-0555
More informationVolkswagen B3 Passat Manual Transmission 02A 34 Manual Transmission - Controls, Assembly (Page GR-34) 02A 5-speed. Gearshift cable/lever installing
34 Manual Transmission - Controls, Assembly (Page GR-34) 02A 5-speed Gearshift cable/lever installing Gearshift housing repairing Gearshift lever repairing lever/relay lever, installing Gearshift mechanism
More informationPERFECT FIT SERIES IN-DASH HEAT/ COOL/ DEFROST 1967 CHEVROLET IMPALA
specializing in AIR CONDITIONING, PARTS AND SYSTEMS for your classic vehicle PERFECT FIT SERIES IN-DASH HEAT/ COOL/ DEFROST 1967 CHEVROLET IMPALA CONTROL & OPERATING INSTRUCTIONS The controls on your new
More informationINSTALLATION MANUAL MODEL RP-100
INSTALLATION MANUAL FOR 24 VALVE 5.9L CUMMINS POWERED DODGE TRUCKS 2003 THROUGH 2004.5 MODEL RP-100 READ THESE INSTRUCTIONS THOROUGHLY BEFORE BEGINNING INSTALLATION 5400 BUSINESS 50 WEST SUITE 8 573 635-0555
More informationR O A D M A S T E R, I N C.
R O A D M A S T E R, I N C. ROADMASTER, Inc. 6110 NE 127th Ave. Vancouver, WA 98682 6 13 11 MOUNTING BRACKET KIT Cable Tab 14 12 7 15 9 Cable Tab 360-896-0407 fax 360-735-9300 www.roadmasterinc.com ITEM
More informationSECURITY SYSTEM SMART SIREN KIT
-J00876 REV. 009-0-09 SECURITY SYSTEM SMART SIREN KIT GENERAL Kit Number 688-0 Models For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com
More informationGPS AutoSteer System Installation Manual
GPS AutoSteer System Installation Manual Supported Vehicles John Deere Sprayers 4720 4630 4730 4830 AutoTrac Ready PN: 602-0227-01-A LEGAL DISCLAIMER Note: Read and follow ALL instructions in this manual
More information- power windows - alarm system - electric door mirror control - door warning light - central locking - seat memory
Door Wiring Harness Plug Connections Binder -, Electrics Vehicle Type: (86) Model Year: 7 (V) Concern: Door wiring harness plug connections X11 / X12. Information: The rubber boot for the door connector
More informationAM/FM ANTENNA KIT (TOUR-PAK MOUNT)
-J077 REV. 008-0-0 AM/FM ANTENNA KIT (TOUR-PAK MOUNT) GENERAL Kit Number 7-98A Models For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com
More informationAM/FM ANTENNA RELOCATION KIT
-J0 REV. 008-09-0 AM/FM ANTENNA RELOCATION KIT GENERAL Kit Number 766-09 Models This kit is used to relocate a fender-mounted AM/FM antenna to a Detachable Tour-Pak on specific model motorcycles. For model
More informationINSIDE ENGINE COMPARTMENT TOYOTA AIR CONDITIONING ENGLISH EUROPE,GENERAL,AUSTRALIA
INSIDE ENGINE COMPARTMENT TOYOTA AIR CONDITIONING ENGLISH EUROPE,GENERAL,AUSTRALIA INTRODUCTION IMPORTANT NOTICE This manual has been designed for technicians who are qualified and educated in the proper
More informationVW T5 Airtronic D2 12V Heater Kit Part No.E6175 Installation Instructions
Eberspächer VW T5 Airtronic D2 12V Heater Kit Part No.E6175 Installation Instructions (Use with technical description and instruction maunal) 1 of 15 JJ 22276A 2 of 15 JJ 22276A Remove all screws securing
More informationCooling system components, removing and installing
Page 1 of 30 19-1 Cooling system components, removing and installing Notes: When the engine is warm the cooling system is under pressure. If necessary release pressure before commencing repair work. Secure
More informationR O A D M A S T E R, I N C.
R O A D M A S T E R, I N C. MOUNTING BRACKET KIT 14 8 7 4 13 5 6 ITEM QTY NAME MATERIAL 1...6...1/2" x 2 1/2" BOLT... 350099-00 2...2...1/2" x 1 1/2" BOLT... 350095-00 3...8...1/2" LOCK WASHER... 350309-00
More informationDepending on which elastic support you have you can secure the V2 power unit to the following seat bracket tubes: EXTERNAL DIAMETER 27.
ASSEMBLY 1 - EPS V2 POWER UNIT (SOLUTION 5) 1.1 - POSITIONING INSIDE THE SEAT TUBE WITH ELASTIC SUPPORT IN THE SEAT BRACKET TUBE Depending on which elastic support you have you can secure the V2 power
More informationThermo Top - Troubleshooting Tree
Thermo Top - Troubleshooting Tree 07-15-2002 CAUTION Troubleshooting requires comprehensive knowledge about the structure and theory of operation of the Thermo Top heater. Troubleshooting and repairs may
More informationREMOTE AUXILIARY AIR CONDITIONING AND AIR DISTRIBUTION SYSTEMS FOR VOLVO L-4 CHASSIS
ENGLISH REMOTE AUXILIARY AIR CONDITIONING AND AIR DISTRIBUTION SYSTEMS FOR VOLVO L-4 CHASSIS INSTALLATION GUIDELINES For Volvo Truck Models VN630 and 670 Dometic Environmental Corporation Rev. 20071205
More informationAssembly overview - fuel tank
Assembly overview - fuel tank vw-wi://rl/n.en-gb.k02589829.wi::33090894.xml?xsl=3 Page 1 of 2 Assembly overview - fuel tank 1 - Fuel tank 2 - Sleeve When removing, support using engine and gearbox jack
More informationMFH-5057 Ford Small-Block V-8 Fresh Water Cooling Kit Instructions
MFH-5057 Ford Small-Block V-8 Fresh Water Cooling Kit Instructions MONITOR PRODUCTS, INC. 15400 Flight Path Dr Brooksville, FL 34604 Tel: 1-800-334-4591 or 352-544-2620 Sales: ext 201 Technical Support:
More informationINSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS Accessory Application Publications No. AII 26327 2004 S2000 Issue Date OCT 2004 PARTS LIST Security System: P/N 08E51-S84-100 Attachment Kit: P/N 08E55-S2A-101 2 Remote controls
More informationSolstice/Sky Water Pump Replacement
Solstice/Sky Water Pump Replacement The water pump on the Solstice/Sky is starting to need replacement on some vehicles. This guide will help in replacing the water pump while the engine is still in the
More informationR O A D M A S T E R, I N C.
R O A D M A S T E R, I N C. ROADMASTER, Inc. 6110 NE 127th Ave. Vancouver, WA 98682 12 10 3 11 4 5 13 7 8 360-896-0407 fax 360-735-9300 www.roadmasterinc.com ITEM QTY NAME MATERIAL 1... 4...1/2 x 1 1/2
More informationPost Mount Light Installation*
Post Mount Light Installation* *For the general installation of most Post Mount Spotlights, many vehicles may need slight modifications to these instructions. You will need the following tools: High torque
More informationKEYLESS ENTRY UPGRADE SECURITY SYSTEM for 2004 TOYOTA HIGHLANDER
KEYLESS ENTRY UPGRADE SECURITY SYSTEM for 2004 TOYOTA HIGHLANDER DEALER SERVICE AND INSTALLATION MANUAL KIT NO. 00016-30915 Contents PARTS LIST... 2 PARTS ILLUSTRATIONS... 2 VEHICLE PREPARATION... 3 INSTALLING
More informationINSTALLATION MANUAL INSIDE ENGINE COMPARTMENT ZZT22#R (1ZZ-FE / 3ZZ-FE) / AZT220R (1AZ-FE) FOR EUROPEAN SPEC. AIR CONDITIONING ENGLISH.
HFC 134a Ozone Friendly Refrigerant ZZT22#R (1ZZ-FE / 3ZZ-FE) / AZT220R (1AZ-FE) FOR EUROPEAN SPEC. AIR CONDITIONING ENGLISH AAAMU-63 INSIDE ENGINE COMPARTMENT INSTALLATION MANUAL 2000 (EUROPE) B.V.. All
More informationNot required for most applications Not required for most applications High pressure (12-803 provided) High pressure (12-803 provided)
ELECTRIC FUEL PUMPS P/N 12-801-1, 712-801-1, 12-802-1, 712-802-1, 12-815-1, & 712-815-1 FUEL PRESSURE REGULATORS P/N 12-803, 12-501, 12-804, 12-500, & 15812NOS Installation Instructions THESE INSTRUCTIONS
More informationVolkswagen Jetta, Golf, GTI 1999, 2000 Brake System 47 Brakes - Hydraulic Components (Page GR-47)
47 Brakes - Hydraulic Components (Page GR-47) FS III front brake calipers, servicing Front brake caliper piston, removing and installing FN 3 front brake calipers, servicing Front caliper piston, removing
More informationINSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS Accessory Application Publications No. XM RADIO SYSTEM 2003 ACCORD 4 DOOR AII 24378 Issue Date MARCH 2003 The XM Radio will not fit in a vehicle equipped with a rear entertainment
More informationInstallation instructions, accessories - Handsfree for cellular phone, system B, entry level
XC90 Section Group Weight(Kg/Pounds) Year Month 3 39 0.5/1.1 2006 07 XC90 2003, XC90 2004 IMG-249663 Page 1 of 18 Required tools A0000162 A0000163 IMG-239664 M0000232 IMG-253123 IMG-252223 Page 2 of 18
More informationR O A D M A S T E R, I N C.
R O A D M A S T E R, I N C. 11 7 6 1 2 10 13 8 ITEM QTY NAME PART # 1...2...1/2 x 5 1/2 BOLT...350108-00 2...4...1/2 x 1 3/4 BOLT...350096-00 3...6...1/2 LOCK WASHER...350309-00 4...6...1/2 HEX NUT...350258-00
More information2003 Audi A4. AUDI' '3.0L V6 - AVK Engine - A4 & A6
Installation (A4) CAUTION: Before installation, ensure camshafts are aligned, crankshaft is locked in place and camshaft gear bolts are loose as described in removal procedures. When turning camshaft,
More informationCooling system components, removing and installing
Volkswagen Touareg 3.2 - Cooling system components, removing and installing Page 1 / 24 19-1 Cooling system components, removing and installing Warning! Hot steam may escape when opening expansion tank.
More informationELECTRONICS G H I J K L M
ELECTRONICS TM LASER INSTALLATION INSTRUCTIONS PARTS KIT Parts Kit includes the following: A- (1) Universal Mounting Bracket A B- (1) Red L.E.D. Laser Alert Light C- (1) Piezo Beeper w/ O Ring Tape D-
More informationCooling system components, removing and installing
Page 1 of 34 19-1 Cooling system components, removing and installing WARNING! The cooling system is pressurized when the engine is warm. When opening the expansion tank, wear gloves and other appropriate
More informationREMOVAL AND INSTALLATION
303-01C-1 REMOVAL AND INSTALLATION Engine Body On Special Tool(s) Adapter For 303-D043 303-D043-02 or equivalent Special Tool(s) 303-01C-1 Turbocharger Lifting Bracket 303-1266 Wrench, Fan Clutch Nut 303-214
More informationR O A D M A S T E R, I N C.
R O A D M A S T E R, I N C. 6 28 1 2 "ā 1 2 " 4 8 ITEM QTY NAME PART # 1...4...1/2 x 1 1/4 BOLTS... 350094-00 2...4...1/2 LOCK WASHER... 350309-00 3...4...1/2 HEX NUT... 350258-00 4...2...SPACER PLATE...
More informationBUGGY SETUP GUIDE. Volume GOKARTSUSA GY6 150, CN250. Buggy Setup Guide
BUGGY SETUP GUIDE Volume 1 GOKARTSUSA GY6 150, CN250 Buggy Setup Guide GY6 150, CN250 DUNE BUGGY Buggy Setup Guide GOKARTSUSA.COM 2000 Highway 50 S. Lake Tahoe, CA 96150 Phone 800.603.1437 2 Table of Contents
More informationREMOTE AUXILIARY AIR CONDITIONING SYSTEM AND AIR DISTRIBUTION
ENGLISH REMOTE AUXILIARY AIR CONDITIONING SYSTEM AND AIR DISTRIBUTION INSTALLATION GUIDELINES For International Prostar ISO 9001:2000 L 2647 Rev. 20090130 WARNING: Only trained technicians should perform
More informationSALEEN SPEEDLAB SERIES VI STANDARD SC UPGRADE KIT
SALEEN SPEEDLAB SERIES VI STANDARD SC UPGRADE KIT INSTALLATION MANUAL: 2005 MUSTANG 4.6 3V MANUAL P/N: 10-8002-C14338C SUPERCHARGER KIT P/N: 10-1607-B14083* Saleen Performance, Inc. 1225 East Maple Rd.,
More informationM-9424-463V Intake Manifold INSTALLATION INSTRUCTIONS
Please visit www.fordracingparts.com for the most current instruction information!!! PLEASE READ ALL OF THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION. AT ANY TIME YOU DO NOT UNDERSTAND THE
More informationR O A D M A S T E R, I N C.
R O A D M A S T E R, I N C. 11 10 20 12 4 18 19 1 2 13 16 ITEM QTY NAME MATERIAL 1...2... 1/2" x 3 1/2" BOLT... 350103-00 2...2... 1/2" x 2" BOLT... 350097-00 3...6... 1/2" x 1 1/2" BOLT... 350095-00 4...2...
More informationRange Road RR Series Semi-Automatic Firewood Processor. Crated Unit Assembly Manual
Range Road RR Series Semi-Automatic Firewood Processor Crated Unit Assembly Manual 1 1) Undo 8-18mm x 19mm Nuts and bolts, 2 on each leg of top frame 2) Lift top of Metal crate off and move out of work
More informationINSTALLATION INSTRUCTIONS
Rear Vision System Tailgate Handle Camera Mirror Display 2004-2014 Ford F-150 and 2008-2015 Ford Super Duty (Kit part numbers 9002-9521) Kit Contents: Mirror Tailgate Handle with camera and harness Interior
More informationLG G5 Chassis Brace Gen 5 Camaro THE MOST POWERFUL HEADERS ON THE PLANET Brought to you by LG Motorsports 972-429-1963
LG G5 Chassis Brace Gen 5 Camaro THE MOST POWERFUL HEADERS ON THE PLANET Brought to you by LG Motorsports 972-429-1963 Thank you for purchasing LG Motorsports products for your Gen 5 Camaro. Parts Inventory:
More informationWindshield Wiper System
Volkswagen Golf 5 - Windshield Wiper System Volkswagen Technical Site: http://volkswagen.msk.ru http://vwts.info Page 1 / 15 92-1 Windshield Wiper System General information The windshield wiper system
More informationTOYOTA Tundra 2007 - BACK-UP CAMERA SYSTEM Preparation
Preparation Part Number(s): PT233-34070, PT923-35070-11, PT923-35070-43 NOTE: Part number of this accessory may not be the same as part number shown. Back Up Monitor Kit Contents PT923-35070-11 / PT923-35070-43
More informationMGB Chrome Bumper Conversion
MGB Chrome Bumper Conversion Installation Instructions For 1974 1/2-1980 MGB This kit requires cutting, welding, and painting. Professional installation recommended. Note: Every MGB body is slightly different
More informationtidesmarine Smart Seal Temperature Alarm System Generation II Installation Instructions Starboard side cable
tidesmarine Smart Seal Temperature Alarm System Generation II Installation Instructions Starboard side cable Port side cable (with black cable tie attached) Power cable Preparing for Installation 1 Overall
More informationTurbocharger system components, servicing
21-1 Turbocharger system components, servicing Engine codes: AAZ, 1Z, AHU Observe rules of cleanliness Page 21-10 Turbocharger hoses and lines, connecting Page 21-11 WARNING! Do not re-use any fasteners
More informationDANGER DANGER. General Information. Safety Is Your Responsibility. Ordering Parts. Contact Information
Safety Safety Is Your Responsibility DANGER To avoid personal injury or death, carefully read and understand all instructions pertaining to the Anthony Liftgates product. Do not attempt to install, operate,
More information2740 Whitten Rd Bldg 103 Memphis, TN 38133 Telephone 901-380-9290 Email Bwilliams@Dieselcare.net
Fuel Injection Pump Replacement REMOVAL Diesel Care & Performance Inc 1. Disconnect negative battery terminal. 2. Remove throttle linkage. Fuel Injection Pump Bracket 3. Remove injection pump bracket.
More information2003 ACCORD - Automatic Transmission Removal
2003 ACCORD - Automatic Transmission Removal Special Tools Required Engine support hanger, A and Reds AAR-T-12566 Engine hanger balancer bar VSB02C000019 Front subframe adapter VSB02C000016 These special
More informationCOMPONENTS IP 2 INSTRUMENT PANEL INSTRUMENT PANEL ASSEMBLY ASSIST GRIP RETAINER RH FRONT PILLAR GARNISH RH FRONT DOOR OPENING TRIM WEATHERSTRIP RH
INSTRUMENT PANEL INSTRUMENT PANEL INSTRUMENT PANEL PRECAUTION 1 1. PRECAUTION FOR VEHICLE WITH SRS AIRBAG AND SEAT BELT PRETENSIONER (a) Some of these operations may affect the SRS airbag system. Read
More informationFitting Instruction: Daytona 675 Street Triple from VIN 411984, Street Triple R from VIN 411984 A9930222
English Fitting Instruction: Daytona 675 Street Triple from VIN 98, Street Triple R from VIN 98 A990 Thank you for choosing this Triumph genuine accessory kit. This accessory kit is the product of Triumph's
More informationDrive shaft, servicing
Volkswagen Passat B6 - Drive shaft, servicing Стр. 1 из 41 40-7 Drive shaft, servicing Drive shafts, overview I - Assembly overview: Drive axle with CV joint VL100 40-7, Drive axle with CV joint VL100,
More informationVolkswagen Golf 5 2004-> VW Rabbit GTI 2006->
Стр. 1 из 24 Volkswagen Golf 5 2004-> VW Rabbit GTI 2006-> 19-1 Cooling system components Warning! Hot steam may escape when opening expansion tank. Wear protective goggles and protective clothing to prevent
More informationINSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS Accessory Application Publications No. AII23628 2003 PILOT Issue Date MAY 2002 PARTS LIST Security System Kit (sold separately): P/N 08E51-S84-100 2 Remote controls Attachment
More informationUNIVERSAL LUMBAR INSTALLATION INSTRUCTIONS
UNIVERSAL LUMBAR INSTALLATION INSTRUCTIONS CONTENTS Parts List... 2 Parts Diagram... 2 Helpful Hints... 3 Installation... 4 Operation and Troubleshooting Guide... 6 Warranty Information... 8 Form #3132,
More informationINSTALLATION INSTRUCTIONS MULTI-MOUNT KIT Part Number: 75330 Application: Warn HP PowerPlant P/N 71800
INSTALLATION INSTRUCTIONS MULTI-MOUNT KIT Part Number: 75330 Application: Warn HP PowerPlant P/N 71800 Your safety, and the safety of others, is very important. To help you make informed decisions about
More informationP150SC15. Designed for 2015 Ford F150 Super-Cab and Super-Crew vehicles without Sony System. 2015 Stillwater Designs P150SC15-A2-20150813
P150SC15 Designed for 2015 Ford F150 Super-Cab and Super-Crew vehicles without Sony System Subwoofer Assembly Amplifier Assembly Amplifier Harness 2015 Stillwater Designs P150SC15-A2-20150813 M6 Bolt M6
More informationVolkswagen B3 Passat General-Engine 4 CYL. 19 Engine - Cooling System (Page GR-19)
19 Engine - Cooling System (Page GR-19) Cooling system draining and filling general information Body components, layout Engine components, layout Radiator fan run-on checking Recommended mixture ratios
More informationInstallation Guide 2010 BMW S1000RR Full Exhaust System
Installation Guide 2010 BMW S1000RR Full Exhaust System!! THIS PRODUCT IS DESIGNED FOR USE IN CLOSED COURSE RACING AND IS NOT INTENDED FOR HIGHWAY USE!! Congratulations on the purchase of your new TaylorMade
More informationTOYOTA TUNDRA 2015 Billet Grille w/led DRL
TOYOTA TUNDRA 2015 Billet Grille w/led DRL Part Number: 00016-34088 Accessory Code: BG3000 Conflicts Models 1794 and Platinum Kit Contents Item # Quantity Reqd. Description 1 2 LED DRL 2 1 Driver Box 3
More informationCooling system components
Page 1 / 33 19-1 Cooling system components Caution! When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues: Route lines of all types (e.g.
More informationR O A D M A S T E R, I N C.
R O A D M A S T E R, I N C. ROADMASTER, Inc. 6110 NE 127th Ave. Vancouver, WA 98682 4 MOUNTING BRACKET KIT 1 2 3 360-896-0407 fax 360-735-9300 www.roadmasterinc.com ITEM QTY NAME PART # 1...2... #10 x
More informationLIFT-505. BMF Lift Kit. Yamaha Drive Gas or Electric. Installation Instructions
LIFT-505 BMF Lift Kit Yamaha Drive Gas or Electric Installation Instructions Contents of LIFT-505 Yamaha Drive BMF Lift Kit: a (1 ea.) BMF A-Arm Assembly b (1 ea.) Driver Side Shock Tower c (1 ea.) Passenger
More informationParts Manual. TWIN 2 & 3 Parts & Accessories F210846R01. Your efficiency is our Challenge!
Parts Manual TWIN 2 & 3 Parts & Accessories F210846R01 Your efficiency is our Challenge! All rights reserved. No part of this manual may be copied and/or published by means of printing, photocopying, microfilm
More informationPortable Air Conditioner
Portable Air Conditioner Owner's Manual Model:3 in 1 12,000 Btu/h Series 3 Please read this owner s manual carefully before operation and retain it for future reference. CONTENTS 1. SUMMARY...1 2. PORTABLE
More informationPart Name/Description Part Number Quantity. Power Cable 4000950-5 1
Note: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number Quantity Power Cable 4000950-5 1 Raven Harness Adapter Kit 4100525 1 Installation Instructions
More informationCooktop Low-Profile Ventilation Hoods
INSTALLATION GUIDE Cooktop Low-Profile Ventilation Hoods Contents Wolf Cooktop Low-Profile Ventilation Hoods........ 3 Cooktop Low-Profile Hood Specifications.......... 4 Cooktop Low-Profile Hood Installation............
More information