Before starting, check if the toilet is well connected see the 12V connection scheme

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1 1. flush C200S/CS Before starting, check if the toilet is well connected see the 12V connection scheme Check if the fuse is ok Replace the fuse (part 21766) Check if the switch under the flush button is ok Replace the flush switch (part 23716) Do you hear the pump running Replace the electric valve (part 23709) Check if the water tube is connected Connect the water tube correctly Repair instructions you can find in the repair instructions chapter and/or on our website

2 1. flush C200CW Check if the flush tube is well connected Connect the flush tube correctly Check if the pump is well positioned to the bottom Reposition the pump correctly Check if the toilet flushes well Replace pump (part ) Repair instruction for you can find in the repair instructions chapter and/or on our website

3 1. flush C200CWE Before starting, check if the toilet is well connected see the 12V connection scheme Check if the fuse is ok Replace the fuse (part 21766) Check if the switch is ok Replace the flush switch (part 23792) Do you hear the pump running Replace the pump (part 16374) Check if the water tube is connected Connect the water tube correctly Repair instructions you can find in the repair instructions chapter and/or on our website

4 2. level indication of the C200 Holding Tank Before starting, Check the connection wires at the control panel Check if the float arm is well placed Reposition or put a new float arm back in place (part 23726) Check if the batteries are full, in case of a C200CW Replace the batteries Check if the LED is working by putting a magnet in front of the reed switch Replace the Reed switch and/or LED Part number Description C 200 version SC200 Reed switch white SC200 CW Wiring Harness S/CS CW Level Indicator LED CWE Reposition the reed switch closer to the holding tank

5 flush C250CS Ensure that the vehicle water pump functions Before starting, check if the toilet is well connected see the 12V connection scheme Check if the fuse is ok Check the connection wires at the control panel Check if the control panel works perfectly Replace the fuse (part 21766) Connect the wires correctly Replace the control panel CP number Denomination PCB number C 250 version Control SN Control SW 3733AE 3732AE Standard POV-MLI Control FF 3731AF EB-WTS Check if the relay works Check if the electrical valve works Change the vacuum breaker (part 16833) Replace the relay (part 20106) Replace the electrical valve (part 23709) /4 05/09

6 level indication of the C250 Holding Tank Check if the LED functions by putting a magnet in front of the reed switch Denomination Replace the Reed switch C 250 version Replace the Control panel Denomination Reed switch one switch Reed switch single level Standard MLI-WTLI Control panel SN Control panel SW Reed switch multi level EB Control panel FF Check if the float arm is well placed Check if the holding tank is well positioned Check the connection wires at the control panel Replace reed switch, reed switch housing and float arm ensuring that all cables are routed around the front of the reed switch housing Reposition or put a new float arm back in place Reposition or put the holding tank in place Connect the wires correctly /4 05/09

7 Leakages Leakage between the bowl and the Holding Tank Check if the Holding tank is well positioned Position the Holding tank in a correct way Check if the Lipseal is ok Replace the Lipseal (part 23721) Contact Thetford customer service Leakage at the Holding tank Leakage at the vent button Replace the vent button (part ) Leakage at the pour out spout Replace the pour out spout (part ) Leakage at the holding tank plate Replace the Lipseal (part 23721) /4 05/09

8 Blade does not close off the holding tank C250 Issue Solution : Blade shoots over the plate seal and do not close off the holding tank : Rib on plate seal higher to stop the blade Implementation : September 6th 2007 Spare part nr. : Compensation : 5 minutes Wheels holding tank C250 Issue Solution : Wheels flip when pushing, pulling is ok : Tool change by adding ribs to the wheel to minimize flexing of the wheels Implementation : September 1st 2007 Spare part nr. : Compensation : 5 minutes /4 05/09

9 flush C250 CWE Before starting, check if the toilet is well connected see the 12V connection scheme Check if the fuse is ok Check the connection wires at the control panel Check if the control panel works perfectly Replace the fuse (part 21766) Connect the wires correctly Replace the control panel CP number Denomination PCB part number C 250 version Control SN 3733AE Standard Control SW 3732AE MLI-WTLI Control FF 3731AF EB Do you hear the pump running Check if the water tube is connected Replace the pump (part 50712) Connect the water tube correctly /6 05/09

10 level indication of the C250 Holding Tank Check if the LED functions by putting a magnet in front of the reed switch Denomination Replace the Reed switch C 250 version Replace the Control panel Denomination Reed switch one switch Reed switch single level Standard MLI-WTLI Control panel SN Control panel SW Reed switch multi level EB Control panel FF Check if the float arm is well placed Check if the holding tank is well positioned Check the connection wires at the control panel Replace reed switch, reed switch housing and float arm ensuring that all cables are routed around the front of the reed switch housing Reposition or put a new float arm back in place Reposition or put the holding tank in place Connect the wires correctly /6 05/09

11 Leakages Leakage between the bowl and the Holding Tank Check if the Holding tank is well positioned Position the Holding tank in a correct way Check if the Lipseal is ok Contact Thetford customer service Replace the Lipseal (part 23721) Leakage at the water tank Check if the water drain of the WT is ok Change the water drain (part 50717) Contact Thetford customer service /6 05/09

12 Leakage at the Holding tank Leakage at the vent button Replace the vent button (part ) Leakage at the pour out spout Replace the pour out spout (part ) Leakage at the holding tank plate Replace the Lipseal (part 23721) /6 05/09

13 Leakage pump C250CWE Issue Solution : Leakage at welded connection between pump-housing and pump bracket : More rigid tube connection and clamp have been added Implementation : As from September /6 05/09

14 Blade does not close off the holding tank C250 Issue Solution : Blade shoots over the plate seal and do not close off the holding tank : Rib on plate seal higher to stop the blade Implementation : September 6th 2007 Spare part nr. : Compensation : 5 minutes Wheels holding tank C250 Issue Solution : Wheels flip when pushing, pulling is ok : Tool change by adding ribs to the wheel to minimize flexing of the wheels Implementation : September 1st 2007 Spare part nr. : Compensation : 5 minutes /6 05/09

15 flush C250S Ensure that the vehicle water pump functions Check the availability of the water Do you hear the pump running Check if the control panel works perfectly Make the water available Check/replace the fuse (part 21766) Replace the control panel CP number Denomination PCB number C 250 version Control SN Control SW 3733AE 3732AE Standard POV-MLI Control FF 3731AF EB-WTS Check if the relay works Check if the electrical valve works Check the connection wires at the control panel Replace the relay (part 20106) Replace the electrical valve (part 23709) Connect the wires correctly Change the vacuum breaker Contact Thetford (part 16833) /4 05/09

16 level indication of the C250 Holding Tank Check if the LED functions by putting a magnet in front of the reed switch Replace the Reed switch Replace the Control panel Denomination C 250 version Denomination Reed switch one switch Reed switch single level Standard MLI-WTLI Control panel SN Control panel SW Reed switch multi level EB Control panel FF Check if the float arm is well placed Check if the holding tank is well positioned Check the connection wires at the control panel Replace reed switch, reed switch housing and float arm ensuring that all cables are routed around the front of the reed switch housing Reposition or put a new float arm back in place Reposition or put the holding tank in place Connect the wires correctly /4 05/09

17 Leakages Leakage between the bowl and the Holding Tank Check if the Holding tank is well positioned Position the Holding tank in a correct way Check if the Lipseal is ok Replace the Lipseal (part 23721) Contact Thetford customer service Leakage at the Holding tank Leakage at the vent button Replace the vent button (part ) Leakage at the pour out spout Replace the pour out spout (part ) Leakage at the holding tank plate Replace the Lipseal (part 23721) /4 05/09

18 Blade does not close off the holding tank C250 Issue Solution : Blade shoots over the plate seal and do not close off the holding tank : Rib on plate seal higher to stop the blade Implementation : September 6th 2007 Spare part nr. : Compensation : 5 minutes Wheels holding tank C250 Issue Solution : Wheels flip when pushing, pulling is ok : Tool change by adding ribs to the wheel to minimize flexing of the wheels Implementation : September 1st 2007 Spare part nr. : Compensation : 5 minutes /4 05/09

19 flush C402C Before starting, check if the toilet is well connected see the 12V connection scheme Check if the fuse is ok Remove the handle and control panel to check if the cables are well connected Do you hear the pump running Replace the fuse (part 21766) Connect the cables correctly Replace the pump (part 16374) Check if the control panel works perfectly Replace the control panel (part ) Check if the flush tube is well connected Connect the flush tube correctly Repair instructions you can find in the repair instructions chapter and/or on our website /4 05/09

20 level indication of the C400 Holding Tank Remove the handle and control panel to check if the cables are well connected Connect the cables correctly Check if the LED functions by putting a magnet in front of the reed switch Replace the Replace the Reed switch Control panel Part number/description SC402C HT REED SWITCH WHITE (for model C402C) SC402X HT REED SWITCH WHITE (for model C402X) SC402X HT REED SWITCH WHITE (for model C403L) Part number for model C402C for model C402X for model C403L Check if the float arm is well placed and that both magnets are in place Check if the holding tank is well positioned Reposition or put a new float arm back in place (part 32304) /4 05/09

21 Leakages Leakage between the bowl and the Holding tank Check if the Holding tank well positioned Position the Holding tank in a correct way Check if the Lipseal is ok Replace the Lipseal (part 23721) Check if the blade mechanism is ok Contact Thetford customer service Replace the mechanism (left version part right version part ) Leakage at the Water tank Check if the drain tubes leaks Replace the drain tube (part ) Contact Thetford customer service /4 05/09

22 Leakage at the Holding tank Leakage at the vent button Replace the vent button (part ) Leakage at the pour out spout Replace the pour out spout (part ) Leakage at the vent lid Open the vent lid to check if the vent actuator is still well placed Replace the vent actuator Check if there is liquid under the vent lid Replace the automatic vent (part 32305) Contact Thetford customer service /4 05/09

23 flush C402X Before starting, check if the toilet is well connected see the 12V connection scheme Check if the fuse is ok Remove the handle and control panel to check if the cables are well connected Do you hear the pump running Replace the fuse (part 21766) Connect the cables correctly Replace the pump (part 16374) Check if the control panel works perfectly Replace the control panel (part ) Check if the flush tube is well connected Connect the flush tube correctly Repair instructions you can find in the repair instructions chapter and/or on our website /5 05/09

24 level indication of the C400 Holding Tank Remove the handle and control panel to check if the cables are well connected Connect the cables correctly Check if the LED functions by putting a magnet in front of the reed switch Replace the Replace the Reed switch Control panel Part number/description SC402C HT REED SWITCH WHITE (for model C402C) SC402X HT REED SWITCH WHITE (for model C402X) SC402X HT REED SWITCH WHITE (for model C403L) Part number for model C402C for model C402X for model C403L Check if the float arm is well placed and that both magnets are in place Check if the holding tank is well positioned Reposition or put a new float arm back in place (part 32304) /5 05/09

25 level indication of the C402X Water tank Remove the handle and control panel to check if the cables are well connected Check if the LED functions by putting a magnet in front of the reed switch Check if the float box is well placed and the float is moving easily Connect the cables correctly Replace the Reed switch of the water tank (part ) Reposition or put a new float box in place (part ) Check if the holding tank is well positioned /5 05/09

26 Leakages Leakage between the bowl and the Holding tank Check if the Holding tank well positioned Position the Holding tank in a correct way Check if the Lipseal is ok Replace the Lipseal (part 23721) Check if the blade mechanism is ok Contact Thetford customer service Replace the mechanism (left version part right version part ) Leakage at the Water tank Check if the drain tubes leaks Replace the drain tube (part ) Contact Thetford customer service /5 05/09

27 Leakage at the Holding tank Leakage at the vent button Replace the vent button (part ) Leakage at the pour out spout Replace the pour out spout (part ) Leakage at the vent lid Open the vent lid to check if the vent actuator is still well placed Replace the vent actuator Check if there is liquid under the vent lid Replace the automatic vent (part 32305) Contact Thetford customer service /5 05/09

28 flush C403L Before starting, check if the toilet is well connected, water is available and the vehicle pump is working well. See the 12V connection scheme Check if the fuse is ok Remove the handle and control panel to check if the cables are well connected Check if the relais is ok Replace the fuse (part 21766) Connect the cables correctly Replace the relais (part 20106) Check if the control panel works perfectly Do you hear the vehicle pump running Check if the flush tube is well connected Replace the control panel (part ) Replace the electric valve (part 23709) Connect the flush tube correctly Repair instructions you can find in the repair instructions chapter and/or on our website /4 05/09

29 level indication of the C400 Holding Tank Remove the handle and control panel to check if the cables are well connected Connect the cables correctly Check if the LED functions by putting a magnet in front of the reed switch Replace the Replace the Reed switch Control panel Part number/description SC402C HT REED SWITCH WHITE (for model C402C) SC402X HT REED SWITCH WHITE (for model C402X) SC402X HT REED SWITCH WHITE (for model C403L) Part number for model C402C for model C402X for model C403L Check if the float arm is well placed Check if the holding tank is well positioned Reposition or put a new float arm back in place (part 32304) /4 05/09

30 Leakages Leakage between the bowl and the Holding tank Check if the Holding tank well positioned Position the Holding tank in a correct way Check if the Lipseal is ok Replace the Lipseal (part 23721) Check if the blade mechanism is ok Contact Thetford customer service Replace the mechanism (left version part right version part ) /4 05/09

31 Leakage at the Holding tank Leakage at the vent button Replace the vent button (part ) Leakage at the pour out spout Replace the pour out spout (part ) Leakage at the vent lid Open the vent lid to check if the vent actuator is still well placed Replace the vent actuator Check if there is liquid under the vent lid Replace the automatic vent (part 32305) Contact Thetford customer service /4 05/09

32 flush C500C Before starting, ensure that the toilet is connected properly by checking the 12v diagram. Also ensure that the fresh water tank is full. Do you hear the pump running 1. Replace main PCB (part 90704) or 2. Replace the pump (part 16374) Check if the control knob works. Replace Control knob (part 90701) Check if the flush tube is well connected Connect the flush tube correctly Repair instructions you can find in the repair instructions chapter and/or on our website /4 05/ /4 05/10 05/10

33 level indication of the C500 Waste-Holding Tank Check if the wasteholding tank is correctly positioned Place wasteholding tank in position, tank lock clip should be positioned correctly Check if the LED functions by putting a magnet in front of the reed switch Replace main PCB (Part 90704) Check if the float arm is correctly positioned and that the magnet is in place Reposition or put a new float arm back in place (part 90706) 05/10 2/ /10 05/10 2/

34 Leakages Leakage between the bowl and the Waste-Holding tank Check if the wasteholding tank is correctly positioned Place wasteholding tank in position, tank lock clip should be positioned correctly Check if the Lipseal is ok Replace the Lipseal (part 23721) Contact Thetford Customer Service Leakage at the Water tank Check if the drain tubes leaks Contact Thetford Customer Service Replace the drain tube (part 90703) Leakage between toilet bowl and waste-holding tank Contact Thetford Customer Service /4 05/ /4 05/10 05/10

35 Leakage at the Waste-Holding tank Leakage at the vent button Replace the vent button (part ) Leakage at the pour out spout Replace the pour out spout (part ) Leakage at the automatic vent Is there dirt on the inside from automatic vent e.g. toilet paper Clean the automatic vent Replace the automatic vent ( ) 05/10 4/ /10 05/10 4/

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