Dip Solder Test/Processing
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1 IMA SM-S Metallize olyphenylene-sulphie (S) SM ilm Capaitors with Box napsulation Speial eatures Size oes 1812, 2220 an 2824 with S an enapsulate Operating temperature up to 140 C Self-healing Suitale for lea-free solering ow issipation fator ow ieletri asorption Very onstant apaitane value versus temperature Aoring to RoS 2002/95/C ypial Appliations or general appliations in high temperature iruits e.g. By-pass Bloking Coupling an eoupling iming iltering Osillating iruits Constrution ieletri: olyphenylene-sulphie (S) film Capaitor eletroes: Vauum-eposite Internal onstrution: letrial ata Capaitane range: 0.01 m to 0.47 m Rate voltages: 63 VC, 100 VC, 250 VC Capaitane toleranes: ±20%, ±10% (±5% availale sujet to speial enquiry) Operating temperature range: 55) C to +140) C Climati test ategory: 55/140/56 in aorane with IC Insulation resistane at +20+ C: C! 0.33 m: & 1 x 10 4 M (mean value: 3 x 10 4 M ) C = 0.47 m: & 3000 se (M x m) (mean value: 6000 se) Measuring voltage: 50 V/1 min. est voltage: 1.6 U r, 2 se. Maximum pulse rise time: Capaitane m ulse rise time V/mse max. operation/test 63 VC 100 VC 250 VC /350 35/350 50/ /200 20/200 40/ /150 15/150 40/400 for pulses equal to the rate voltage ip Soler est/roessing issipation fators at +20+ C: tan at f C!0.1 m 0.1 m < C! 0.47 m 1 kz! 15 x 10-4! 20 x kz! 20 x 10-4! 25 x kz! 50 x 10-4 Voltage erating: or C an AC voltages a voltage erating fator of 1 % per must e applie from C an of 2 % per from C. Reliaility: Operational life > hours ailure rate < 2 fit (0.5 x U r an 40+ C) aking lasti film Vauum-eposite eletroe Metal ontat layer (shoopage) erminating plate napsulation: Solvent-resistant, flame-retarent plasti ase, U 94 V erminations: inne plates. Marking: Colour: Blak. Resistane to solering heat: est in aorane with IN IC /N Solering ath temperature max C. Solering uration max. 5 se. Change in apaitane C/C < 5 %. Solering proess: ave solering an re-flow solering (see temperature/time graphs page 14). Availale an reele in 12 mm lister pak. etaile taping information an graphs at the en of the atalogue. or further etails an graphs please refer to ehnial Information. 22
2 IMA SM-S Continuation eneral ata Capaitane 63 VC/40 VAC* 100 VC/63 VAC* 250 VC/160 VAC* Size oe Size oe Size oe 0.01 m m * AC voltage: f! 400 z; 1.4 x U rms + UC! U r ape version see page 103. a Soler pa reommenation Boning slit ims. in mm. Size oe a min. min. max Rights reserve to amen esign ata without prior notifiation. 23
3 Reommenation for roessing an Appliation of SM Capaitors ayout orm he omponents an generally e positione on the arrier material as esire. In orer to prevent solering shaows or ensure regular temperature istriution, extreme onentration of the omponents shoul e avoie. In pratie, it has proven est to keep a minimum istane of the solering surfaes etween two IMA SMs of twie the height of the omponents. Solering roess Re-flow solering Soler a Reommenation a Boning slit Size a oe min. min. max he soler pa size reommenations given for eah iniviual series are to e unerstoo as minimum imensions whih an at any time e ajuste to the layout form. roessing he proessing of SM omponents assemling solering washing eletrial final inspetion/ alirating must e regare as a omplete proess. he solering of the printe iruit oar, for example, an onstitute onsierale stress on all the eletroni omponents. he manufaturer s instrutions on the proessing of the omponents are manatory. emperature/time graph for the permissile proessing temperature of the IMA SM film apaitor for typial onvetion solering proesses. ue to the iverse proeures an the varying heat requirements of the ifferent types of omponents, an exat proessing temperature for re-flow solering proesses annot e speifie. he graph shows the upper limits of temperature an time whih SM ansolering IMA SM apaitors with plasti film ieletri are generally suitale for hansolering with a solering iron where, however, similar to automate solering proesses, a ertain uration an temperature shoul not e exeee. hese parameters are epenent on the physial size of the omponents an the relevant heat asorption involve. must not e exeee when estalishing the soler profile aoring to your atual requirements. A max. temperature of = 210 C insie the omponent shoul not e exeee when proessing IMA SM apaitors. he elow ata are to e regare as guieline values an shoul serve to avoi amage to the ieletri ause y exessive heat uring the solering proess. he solering quality epens on the tool use an on the skill an experiene of the person with the solering iron in han. Size oe emperature C / ime uration / se plate 1 / 5 se off / 2 se plate / se plate 1 / 5 se off / 3 se plate / se plate 1 / 5 se off / 3 se plate / se plate 1 / 5 se off / 5 se plate / se plate 1 / 5 se off / 5 se plate / se plate 1 / 5 se off / 5 se plate 2 14
4 Soler aste o otain the est solering performane we suggest the use of following soler paste alloy: ea free soler paste Sn - Bi Sn - Zn (Bi) Sn - Ag - Cu (reommene) Soler paste with lea Sn - - Ag (Sn60-40-A, Sn63-37-A) ashing Basially, all plasti enapsule omponents, irrespetive of the ran annot e onsiere as eing hermetially seale. hey are therefore only suitale for inustrial washing proesses to a limite extent. uring the washing proess, washing agents an penetrate the interior of the omponent y apillary ation through miroraks whih might have oure. his is epenent on a numer of parameters e.g - washing agents - visosity of the washing solvent - temperature/time of the washing proess - mehanial washing ais suh as ultrasoni water pressure rinsing an spraying pressure he type of washing agent to e use is largely speifi to the iniviual user or is often lai own y the manufaturer of the washing equipment. he agressiveness of the washing agent to e use an thus only e juge in appropriate test series relating to eah iniviual washing proess. By an large, the asi rule is that the washing proess shoul e arrie out as gently as possile. rying uring the washing proess, aqueous solutions an penetrate the omponent. his an lea to hanges in the eletrial parameters. Suitale rying measures shoul ensure that no resiual moisture or traes of washing sustanes are left in the omponent. Initial Operation/Caliration ue to the stress whih the omponents are sujete to uring proessing, reversile parameter hanges our in almost all eletroni omponents. he apaitane reovery auray to e expete with areful proessing is within a sope of C/C! 5 %. or the initial operation of the evie a minimum storage time of t & 24 hours is to e taken into aount. ith alirate evies or when the appliation is largely epenent on apaitane it is avisale to prolong the storage time to t & 10 ays In this way ageing effets of the apaitor struture an e antiipate. arameter hanges ue to proessing are not to e expete after this perio of time umiity rotetion Bags ape IMA SM apaitors are shippe in humiity protetion ags aoring to JC stanar, level 1 (MI/stati-shieling ags onforming to MI-B 81705, ype 1, Class 1). Uner ontrolle onitions the omponents an e store two years an more in the originally seale ag. Opene paking units shoul e onsume instantly or reseale for speifi storage uner ontrolle onitions. Reliaility aking aount of the manufaturer s guielines an ompatile proessing, the IMA SM stan out for the same high quality an reliaility as the analogous through-hole IMA series. he tehnology of metallize film apaitors use e.g. in IMA SM- ahieves the est values for all fiels of appliation. he expete value is aout: λ 0! 2 fit urthermore the proution of all IMA omponents is sujet to the regulations lai own y ISO 9001:2000 as well as the guielines for omponent speifiations set out y IC quality assessment system (ICQ-CCC) for eletroni omponents. letrial Charateristis an iels of Appliation Basially the IMA SM series have the same eletrial harateristis as the analogous through-hole IMA apaitors. Compare to erami or tantalum ieletris IMA SM apaitors have a numer of other outstaning qualities : favourale pulse rise time low SR low ieletri asorption availale in high voltage series large apaitane spetrum stan up to high mehanial stress goo long-term staility As regars tehnial performane as well as quality an reliaility, the IMA SM series offer the possiility to over nearly all appliations of onventionally throughhole film apaitors with SM omponents. urthermore, the IMA SM series an now e use for all the emaning apaitor appliations for whih, in the past, the use of through-hole omponents was manatory: measuring tehniques osillator iruits ifferentiating an integrating iruits A/ or /A transformers sample an hol iruits automotive eletronis ith the IMA SM programme availale toay, the major part of all plasti film apaitors an e replae y IMA SM omponents. he fiel of appliation ranges from stanar oupling apaitors to use in swith-moe power supplies as filter or harging apaitors with high voltage an apaitane values, as well as in teleommuniations e.g. the well-known telephone apaitor 1m/250VC. 15
5 Blister ape akaging an aking Units of the IMA SM Capaitors ape reel: +2 1 ape avane an return: ape return ape avane Cover film avan empty ompartments empty ompartments min. 200 mm N / Unwining iretion All ims. in mm. 2 max. 0 ype 2max 1± 2 0 N ± SM * 2 0 aking units 180 mm 330 mm 4.8x 3.3x x 3.3x SM * mm 330 mm 5.7x 5.1x x 5.1x SM * mm 7.2x 6.1x x 6.1x * mm SM SM SM * umulative after 10 steps p 0.2 mm max. Samples an pre-proution nees on request or 1 minimum. 103
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