INSTALLATION AND OPERATION MANUAL. Bend - Pak Inc Lemonwood Drive Santa Paula, CA 93060, U.S.A Tel: Fax:

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1 Forward this manual to all operators. Failure to operate this equipment as directed may cause injury and/or property damage. INSTALLATION AND OPERATION MANUAL AIR COMPRESSORS (Professional) MODELS R7580H-601 R7580H-603 R7580V-601 R7580V-603 SHIPPING DAMAGE CLAIMS When this equipment is shipped, title passes to the purchaser upon receipt from the carrier. Consequently, claims for the material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received. BE SAFE Your new Ranger air compressors are designed and built with safety in mind. However, your overall safety can be increased by proper training and thoughtful operation on the part of the operator. DO NOT operate or repair this equipment without reading this manual and the important safety instructions shown inside. Bend - Pak Inc Lemonwood Drive Santa Paula, CA 93060, U.S.A Tel: Fax: The Benchmark Of Quality

2 UPON DELIVERY 1. Carefully remove all packaging material. 2. Inspect the equipment and all parts for any signs of concealed shipment or storage damages. 3. Remember to report any shipping damage to the carrier and make a notion on the delivery receipt. IMPORTANT SAFETY INSTRUCTIONS u Read all warning labels and the operation manual and be thorough on all aspects of the equipment prior to operations. Always use proper eyeware and hearing protection when operating this equipment. Before use, on a regular basis check the compressor and all of its components for any damages and repair or replace all defective or damaged parts. Keep hands and all body parts away from the equipment at all times (Never operate without the belt guards). Maintain a clean work area free from spills, dampness and any other source of contamination. Make sure this equipment is operated by professional personnel only. Keep visitors and especially children away from work area. Electric shock hazard: Never use the compressor without connection to a properly grounded outlet with the specified voltage and fuse protection. Do not use the compressor in a wet or explosive environment. Never attempt maintenance or adjustment with the power connected or the equipment in operation. Tank safety valve: This valve is factory installed to prevent the air receiver from damage should a malfunction occur in the compressor pump. It is factory set a specific limit for your particular model and adjustment, and should never be tampered with. Adjustment by user will automatically void the warranty. Pressure switch: The air pressure switch is set at the factory for optimum performance of your equipment. Never bypass or remove this switch, as serious personal injury or equipment damage could result from too high pressure. Motor and compressor pump: Air compressor gets hot while in operation. Never touch the motor, discharge tubing, or compressor pump while in operation. The compressor operates automatically while the power is connected. Never attempt any adjustment with power on. Never operate the compressor with the belt guard removed. Compressed air caution: Compressed air from the unit may contain carbon monoxide. Air produced is not suitable for breathing purposes. Always use a respirator when spraying paint or chemicals. Always wear safety glasses or goggles when spraying air. Air receiver: Over pressurizing the air receiver could cause an explosion or rupture. To protect from over pressurizing, a factory preset safety valve is included. DO NOT REMOVE, MAKE ADJUST- MENT OR SUBSTITUTIONS FOR THIS VALVE. Occasionally pull the ring on the valve to make sure that the valve operates freely. If the valve does not operate freely, it must be replaced. Never weld to, drill into or change the air receiver in any way. Changing or tampering with any of the above mentioned conditions may result in voiding of the manufacturer's warranty. Be advised that any replacement parts should be purchased with the same specifications as the original equipment. Please contact your authorized dealer for replacement parts or specifications.

3 SPECIFICATIONS / FEATURES PROFESSIONAL: Models: R7580H-601 / R7580H-603 / R7580V-601 / R7580V-603 Motor Max PSI/BAR Max 90 PSI/LM Max 175 PSI/LM Standard Voltage* Pump Design Speed (RPM) Tank 7.5hp 5.5 KW 175 PSI 12 BAR 26.5 CFM 750LM 25.5 CFM 723 LM V / 60 Hz 1 Phase Tri-max 3 Cylinder / 2 -Stage 1,150rpm 80 Gal. 304 L * 3 phase and 50hz models are available upon request. The standard features Centrifugal unloader for no-load start Mag Starter Hardened steel disc valves Precision balanced fan-type flywheel Oversized tapered roller bearings Forged ductile iron crankshaft Forged aluminum alloy piston Forged aluminum alloy connecting rods Cast iron cylinders with deep-cool fins Forced air aftercooler Oil sight gauge Totally enclosed belt guard Forced air cooling Pressure switch Overload pressure safety valve Pressure gauge and dual service valves Oversize replaceable air filters Auto start / stop Model Dimentions Ship Weight R7580H-601 R7580V-601 L 76" x H 44-1/2" x W 34-1/2" L 1930mm x H 1130mm x W 876mm L 37" x H 73" x W 34-1/2" L 1930mm x H 1130mm x W 876mm 650 Lbs 295 Kg 658 Lbs 298 Kg ASSEMBLY INSTRUCTION There is no assembly required. This compressor is completely pre-assembled at the factory. Installation and Location: Locate the compressor in a clean, dry and well ventilated area. The compressor should be located 12 to 18 from a wall or any other obstruction that would interfere with the air flow through the fanbladed belt-wheel. Place the compressor on a firm, level surface. The compressor is designed with heat dissipation fins which allow for proper cooling. Keep the fins and other parts that collect dust and dirt clean. A clean compressor runs cooler and provides longer service. Do not place rags, containers or other materials on top of the compressor which would obstruct ventilation openings for proper compressor operating temperature. For Vertical Type Only: For permanent installation, the compressor should be bolted to the floor through holes provided in the compressor feet. Shims must be used to level the compressor before bolting it to the floor. Severe vibration will result when the compressor is bolted down tightly and the feet are not level. This can lead to welds cracking or fatigue failure of the air receiver.

4 BELT ADJUSTMENT: Install the triangular belt and adjust it so when pressure is applied onto center, there should be 1/2 (approx.) slack. See sketch Note: If the belt is installed too tightly, overloading of the motor will occur. This will cause the motor to overheat. If the belt is installed too loosely it will slip and unstable operation and vibration will occur. Caution: The rotating direction for the flywheel must follow the arrow shown on the beltguard. OPERATION INSTRUCTIONS GENERAL DESCRIPTION OF OPERATION: To compress air, the pistons move up and down in the cylinder. On the down stroke air is drawn in through the inlet valve. The discharge valve remains closed. On the upstroke of the piston, air is compressed. The inlet air closes and compressed air is forced out through the discharged valve, through the check valve into air receiver. Working air is not available until the compressor has raised the air receiver above that required at the air service connection. The air inlet filter openings must be kept clear of obstructions, which could reduce air delivery of the compressor. Depending on the CFM requirements of the tools used, your new air compressor can be used for operating paint sprayers, air tools, grease guns, air brushes, caulking guns, sandblasters, inflating tires and inflatable toys, spraying weed killer and insecticides, etc. An air pressure regulator is usually necessary for most of these applications. IT IS STRONGLY ADVISED, BEFORE OPERATING THE COMPRESSOR THE FOLLOWING POINTS ARE CAREFULLY CHECKED. (Daily) 1. Check to see that all nuts and bolts are snug. 2. Check to see if the belt is installed properly, with proper tension. 3. Check if the oil level is full. 4. Check if the compressor is fixed on a strong, stable level base. 5. Check if the oil breather is clean. 6. If the air filter is dirty it should be replaced or cleaned. 7. Check if the flywheel can be turned easily and smoothly.

5 INITIAL START-UP PROCEDURE: Open the air receiver service valve to permit air to escape, preventing air pressure build-up in the air receiver. Plug power supply cord into correct power source. Run the compressor for a minimum of twenty (20) minutes in this no-load position to lubricate the bearings and pistons. Close air receiver service valve. Your compressor is now ready for operations. MAINTENANCE Before doing any maintenance or adjustments to your air compressor please ensure you have disconnected electrical power and drained the tank of pressure. CHECKLIST 1. DAILY OR BEFORE EACH USE: Check oil level. Drain condensation from tank. Check for any unusual noise or vibration. Be sure all nuts and bolts are tight. 2. WEEKLY: Clean air filter by opening air filter cap, removing the filter element and cleaning it thoroughly with soap and water. Rinse thoroughly and allow to dry completely before assembly. Old fil ter should be replaced. Clean breather hole on oil check dipstick. 3. MONTHLY: Adjust belt tension if needed and replace belt if worn. Inspect air system for leaks by applying soap to all joints. Tighten those joints if leakages are observed HOURS OR SIX (06) MONTHS (Which ever comes first): Change compressor oil. Replace often if compressor is used near paint spraying operations or in dusty environment. COMPRESSOR LUBRICATION: Note: Do not add or change oil while the compressor is in operation. Use only the recommended SAE 20 or 30 weight non-detergent oil. COMPRESSORS WITH OIL LEVEL GAUGE: 1. Turn the oil filling plug counter clockwise, pull it out. 2. The compressor is full when the oil level is between the marks H and L. Replace oil filling plug. 3. Always maintain oil level between the mark H and L in the oil glass. DRAINING THE OIL: 1. Remove the oil drain plug and allow the oil to drain completely. 2. Replace the oil drain plug. (we recommend use of a sealing compound or Tefflon tape to avoid leakage). 3. Refill with the recommended oil, to proper level. During the breaking-in period, nuts and bolts have a tendency to loose up.after two weeks tighten all nuts and bolts including head bolts. Then check everything once a month to make sure all nuts and bolts stay tight.

6 TROUBLESHOOTING TROUBLE No start condition POSSIBLE CAUSE CORRECTIVE ACTION Fuse blown or circuit Breaker tripped Check for cause of blown fuse or breaker and replace or reset Low pressure Safety valve releasing Oil discharge in air Excessive V-belt Wear Loose electrical Connection Overheated motor Air leak in safety valve Loose tube or fitting Restricted air filter V belt loose Defective check valve Defective pressure switch or improper adjustment Improper oil viscosity Crankcase overfilled Compressor overheated Restricted air filter Worn piston rings V-belt too loose V-belt too tight Motor pulley out of Alignment Check wiring connections Press reset button or wait for automatic reset. Check V belt tension. Check valve manually by pulling upward on rings. If condition persists, replace valve. Tighten fittings. Clean or replace as necessary. Adjust belt tension. Replace check valve. Check for proper adjustment and if problem persists, replace pressure switch. Replace oil with weight non Detergent oil Drain crankcase and fill to proper level. Air pressure regulated too high. Clean or replace filter. Replace piston rings. Adjust for proper tension. Adjust for proper tension Alignment motor pulley by adjusting the position of electric motor.

7

8 R7580H-601&R7580H603 Air Compressor Parts List NO. Parts No. Description Q'ty NO. Parts No. Description Q'ty 1 01UT75 Pump Ele.Cable Bolt Y254 Pres. Adjt Connecter Spring Washer Ele.Cable Exhaust assembly Ele.Cable T300TC44 Air Tank Bolt Air Cock Washer F Tank Wheel Magnetic Switch Board Washer Magnetic Switch Split Pin Washer Unload copper Pipe Bolt Unload Pipe Nut A Check Vavle Unload Elbow E404226T Elec. Motor In-six Angle Bolt A2 Motor Pulley Motor Bolt Washer Six Angle Nut Motor Bolt A Motor Base Safety Guard Seat L Safety Guard Seat S A81 V-Belt Safety Guard Washer Bolt Air Cock Manifole B Air Cock S Pressure Gauge Safety Valve T Pressure Switch A Nipple Y404 Pres. Adjt Connecter 12

9

10 R7580V-601 & R7580V-603 Air Compressor Parts List NO. Parts No. Description Q'ty NO. Parts No. Description Q'ty 1 01UV75 Pump Safety Valve Bolt T Pressure Switch Spring Washer A Nipple Exhaust assembly Y254 Pres. Adjt Connecter T250V302 Air Tank Ele.Cable UT75 Base Plate E+09 Ele.Cable Unload copper Pipe Y404 Pres. Adjt Connecter Unload Pipe Nut Ele.Cable A Check Vavle Unload Elbow E404226T Elec. Motor In-six Angle Bolt A2 Motor Pulley Motor Bolt Washer Six Angle Nut Motor Bolt Motor Base Safety Guard Seat L Safety Guard Seat S A74 V-Belt Safety Guard Washer Bolt Bolt Washer Magnetic Switch Board Magnetic Switch Washer Bolt Air Cock C Manifole B Air Cock S Pressure Gauge 1

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