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- Hollie Webb
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1 thernet Cables up to CAT7
2 Cost down Service life up Andreas Muckes Product manager Germany Tel.: World premiere CAT7 for torsion CFROBOT52 CAT7 Bus cable, twistable For all data volumes and types of movement... Networking your machine with Ethernet cables. In this excerpt from our catalogue range you will find the right Ethernet solution for every type of motion. We have prepared for you a wide range of products sold by the metre and a wide variety of cables with connectors. That you obtain all cables with a guarantee of 36 months and up to 10 million double strokes is natural for chainflex and for you, a matter of great safety. We support you in three aspects in the crosslinking of the machine with Ethernet cables that have been developed, manufactured and tested for high quality: 1. For your system, we offer Ethernet cables from CAT5 to CAT7 so that you have the right solution for all data volumes. With that you can safely use Bus systems such as Ethernet/IP,, EtherCAT, Sercos and many other derivatives. Due to the individual gradation of classes, very large savings options or opportunities arise due to a trendsetting cabling of the system. 2. By taking into account your individual, mechanical stress in your application, we enable more customised solutions. Thus there are cable series for large and small bending radii for linear movements in energy chains or torsional movements on the robot. We can offer you a reasonably priced PVC solution, an oil-resistant cable or a solution with highly abrasion-resistant. Also, special requests for long travels or high tensile strength versions for hanging applications or rolling solutions are a standard business for us. 3. The third major advantage we can offer you is the various ways in which you can use the cables. We deliver on drums or in coils of your desired length, of course, without any cutting costs. If it helps, we attach connectors and mark the cable as it is important for you. We do this from a quantity of 1 and would be happy to use your individual measurements and designs. Of course you can also have your Ethernet cable in the complete system with chain and attachment part. Tell us how you would like it and we shall deliver what you want. Our online tools also enable you to reduce process costs. igus delivers from stock in hours! Also, see our website. CAT7 10 GBit 600 MHz CAT6A 10 GBit 500 MHz CAT6 1 GBit 250 MHz CAT5e 1 GBit 100 MHz 100 MBit 100 MHz CAT5 100 MBit 100 MHz The cheapest Ethernet cable that is guaranteed to work. The selection table for the largest range of flexible Ethernet cables Electrical performance CF8845 page 4 CF8860 page 4 CFBUS.PVC.050 page 6 page 6 CFBUS.PVC.049 CFBUS.PVC.045 page 6 CFBUS.PVC.060 page 6 CFBUS.PVC.040 page 6 NEW NEW NEW page 12 CF8945 page 10 CF8960 page 10 CFBUS..050 page 12 CFBUS..049 CFBUS..045 page 12 CFBUS..060 page 12 CFBUS..040 page 12 CFBUS.052 page 16 CFBUS.050 page 16 CFBUS.049 CFBUS.045 page 16 CFBUS.060 page 16 CFBUS.040 page 16 CF CAT5 page 20 CF CAT5 page 20 NEW page 22 CFROBOT52 page 22 CFROBOT50 CFROBOT45 page 22 CFROBOT60 page 22 CFSPECIAL page 24 PVC PVC, oil-res. igu UL Hal Torsion High-tensile 15 x d 15 x d ± 180 /m 50 m freely hanging Mechanical performance NEW Highly-flexible cables 1,040 cables from stock Tested in seven jacket materials No cutting costs, from 1 m 36 months or 10 million double strokes guarantee* Approvals and certificates Harnessed cables readycable New: 422 harnessed ethernet cables In seven jacket materials 36 months or 10 million double strokes guarantee* Shipped in 24h** In desired length, with centimetre accuracy Assembled e-chainsystems readychain Customised and ready to connect according to your specifications From the base solution to complex systems Optional with assembly rack From batch size 1 to series production Assembly service by experts * Depending on what happens first. Up to 5 million double strokes for the highly affordable M cables. The number of double strokes depends on installation and cable quality. This is described in the current catalogue, in the data sheets and in the service life calculator at ** Delivery time means time until shipping of goods.
3 PVC igu PVC Bus cable CF888 For flexing applications PVC outer jacket Shielded Flame retardant M - 5 million double strokes. Guaranteed. Class CTP Lead-free Requirements low highest Travel distance unsupported m + Oil resistance none highest Certified according to no. C-DE.PB49.B Following 2011/65/EC (RoHS-II) Bus cable CF x d CE Following 2006/95/EC Dynamic information e-chain minimum 15 x d flexible minimum 12 x d fixed minimum 8 x d Temperature e-chain +5 C to +70 C flexible -5 C to +70 C (following EN ) fixed -15 C to +70 C (following DIN EN 50305) v max. unsupported 3 m/s gliding a max. 20m/s 2 Travel distance Cable structure Conductor Core insulation Unsupported travel distances. Conductor consisting of bare copper wires (according to EN 60228). Guaranteed lifetime according to guarantee conditions ( catalogue page 22-25) Double strokes* 1 million 3 million 5 million Temperature, v max. [m/s] a. max Travel distance R min. R min. R min. from/to [ C] unsupported [m/s 2 ] [m] [factor x d] [factor x d] [factor x d] +5 / / / * Higher number of double strokes possible - please ask for your individual calculation. Typical application areas For flexing applications Without influence of oil Preferably indoor applications Especially for unsupported travel distances Wood/stone processing, packaging industry, supply systems, handling, adjusting equipment Core stranding Core identification Schedule delivery progra Product range Number of cores and Outer diameter (d) max. [mm] Copper index Weight Overall shield Braiding made of tinned copper wires. Coverage approx. 60% optical. Outer jacket Low-adhesion mixture on the basis of PVC, adapted to suit the requirements in e-chains. Colour: Red lilac (similar to RAL 4001) Electrical information Nominal voltage 50 V Ethernet CAT5e CF8845 CF8860 (4x(2x0.14))C (4x0.38)C ) Colour outer jacket: Yellow-green (RAL 6018 ) Other types available on request. Note: The mentioned outer diameters are maximum values and may tend toward lower tolerance limits. G= with green-yellow earth core x= without earth core Testing voltage Properties and approvals Flame retardant 500 V According to IEC , CEI 20-35, VW-1, FT-1 Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992). UL/CSA Style Style 1598 and 2571, 30V, 80 C Delivery program Ethernet CAT5e CF8845 CF8860 Characteristic wave impedance approx. [Ω] Core group 100 (4x(2x0.14))C Colour code white-green/green, white-orange/orange, white-blue/blue, white-brown/brown 100 (4x0.38)C white, orange, blue, yellow (star-quad stranding) EAC Certified according to no. TC RU C-DE.ME77.B EPLAN download, configurators 4 Image exemplary. (up to 10 cuts of the same type) igus GmbH Cologne Tel. +49(0)2203/ Fax -222 info@igus.de 5
4 PVC igu PVC Bus cable CFBUS.PVC Class Requirements low highest Travel distcance unsupported m + Oil resistance none highest CFBUS.PVC PVC For medium duty applications PVC outer jacket Shielded Oil resistant Flame retardant Properties and approvals UV resistance Medium Oil Oil-resistant (following DIN EN ), Class 2 Flame-retardant According to IEC , CEI 20-35, FT-1, VW-1 Dynamic information e-chain minimum flexible minimum fixed minimum 7 x d Temperature e-chain +5 C to +70 C flexible -5 C to +70 C (following EN ) fixed -15 C to +70 C (following DIN EN 50305) v max. unsupported 3 m/s gliding 2 m/s a. max 30m/s 2 Travel distance Cable structure Conductor Core insulation Unsupported travel distances and up to 20 m for gliding applications, Class 3 Stranded conductor in especially bending-resistant version consisting of bare copper wires (following EN 60228). Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992) UL/CSA Style 1598 and 2571, 30 V, 80 C NFPA Following NFPA chapter 12.9 EAC CTP CEI Following CEI Lead-free Clean room CE Certified according to no. TC RU C-DE.ME77.B Certified according to no. C-DE.PB49.B Following 2011/65/EC (RoHS-II) According to ISO Class 1. Outer jacket material complies with CF , tested by IPA according to standard Following 2006/95/EC Core stranding Core identification Overall shield Outer jacket Electrical information Nominal voltage Testing voltage Schedule delivery program Bending-resistant braiding made of tinned copper wires. Coverage approx. 55% linear, approx. 80% optical. Low-adhesion, oil resistant mixture on the basis of PVC, adapted to suit the requirements in e-chains (following DIN VDE 0281 Part 13). Colour: Red lilac (similar to RAL 4001) 50 V 500 V Guaranteed lifetime according to guarantee conditions ( catalogue page 22-25) Double strokes* 5 million 7.5 million 10 million Temperature, v max. [m/s] a. max Travel distance R min. R min. R min. from/to [ C] unsupported gliding [m/s 2 ] [m] [factor x d] [factor x d] [factor x d] +5 / / / * Higher number of double strokes possible - please ask for your individual calculation. Typical application areas For medium duty applications Light oil influence Preferably indoor applications, but also outdoor ones at temperatures > 5 C Unsupported travel distances and up to 20 m for gliding applications Bus connection cable for machining units/machine tools, handling, indoor cranes Image exemplary. EPLAN download, configurators (up to 10 cuts of the same type) igus GmbH Cologne Tel. +49(0)2203/ Fax -222 info@igus.de 7
5 PVC igu PVC Bus cable CFBUS.PVC Class Requirements low highest Travel distcance unsupported m + Oil resistance none highest CFBUS.PVC PVC Image exemplary. Delivery program Number of cores and Outer diameter (d) max. [mm] Copper index Weight Ethernet/CAT5 Ethernet/CAT5 CFBUS.PVC.040 2) (4x0.25)C CFBUS.PVC.040 2) 100 (4x0.25)C white, green, brown, yellow (star-quad stranding) Characteristic wave impedance approx. [Ω] Core group Colour code Ethernet/CAT5e CFBUS.PVC.045 Ethernet/CAT5e CFBUS.PVC white-blue/blue, white-orange/orange, white-green/green, white-brown/brown Ethernet/CAT6 Ethernet/CAT6 New CFBUS.PVC CFBUS.PVC white-blue/blue, white-orange/orange,white-green/green, white-brown/brown Ethernet/CAT6 A CFBUS.PVC.050 Ethernet/CAT6 A 4x(2x0.20)C CFBUS.PVC x(2x0.20)C white/blue, white/orange, white/green, white/brown CFBUS.PVC ) Colour outer jacket: Yellow-green (RAL 6018 ) The types marked with 2) are cables designed as a star-quad. Note: The mentioned outer diameters are maximum values and may tend toward lower tolerance limits. G= with green-yellow earth core x= without earth core (4x0.38)C CFBUS.PVC (4x0.38)C white, orange, blue, yellow (star-quad stranding) Order example: CFBUS.PVC.045 In your desired length (0.5 m steps) CFBUS.PVC series.045 Code Bus-type Online order Delivery time 24h or today. Delivery time means time until shipping of goods. 8 EPLAN download, configurators (up to 10 cuts of the same type) igus GmbH Cologne Tel. +49(0)2203/ Fax -222 info@igus.de 9
6 PVC igu igu Bus cable CF898 For flexing applications igu outer jacket Shielded Oil resistant Flame retardant M - 5 million double strokes. Guaranteed. Class EAC CTP Lead-free Requirements low highest Travel distance unsupported m + Oil resistance none highest Certified according to no. TC RU C-DE.ME77.B Certified according to no. C-DE.PB49.B Following 2011/65/EC (RoHS-II) CF898 igu 15 x d Dynamic information e-chain minimum 15 x d flexible minimum 12 x d fixed minimum 8 x d Temperature e-chain -20 C to +80 C flexible -40 C to +80 C (following EN ) fixed -50 C to +80 C (following DIN EN 50305) v max. unsupported 3 m/s gliding a max. 20m/s 2 Travel distance Cable structure Conductor Core insulation Core stranding Unsupported travel distances. Conductor consisting of bare copper wires (according to EN 60228). Core identification Schedule delivery progra DESINA CE According to VDW, DESINA standardisation Following 2006/95/EC Guaranteed lifetime according to guarantee conditions ( catalogue page 22-25) Double strokes* 1 million 3 million 5 million Temperature, v max. [m/s] a. max Travel distance R min. R min. R min. from/to [ C] Unsupported [m/s 2 ] [m] [factor x d] [factor x d] [factor x d] -20 / / / * Higher number of double strokes possible - please ask for your individual calculation. Typical application areas For flexing applications With influence of oil Indoor and outdoor applications without direct sun radiation Especially for unsupported travel distances Machining units/machine tools, low temperature applications Overall shield Outer jacket Electrical information Nominal voltage Testing voltage Braiding made of tinned copper wires. Coverage approx. 60% optical. Low-adhesion mixture on the basis of igu, adapted to suit the requirements in e-chains. Colour: Red lilac (similar to RAL 4001) 50 V 500 V Product range Ethernet CAT5e CF8945 CF8960 Number of cores and Outer diameter (d) max. [mm] Copper index Weight (4x(2x0.14))C (4x0.38)C ) Colour outer jacket: Yellow-green (RAL 6018 ) Other types available on request. Note: The mentioned outer diameters are maximum values and may tend toward lower tolerance limits. G= with green-yellow earth core x= without earth core Properties and approvals UV resistance Flame-retardant Medium According to IEC , CEI 20-35, FT-1, VW-1 Delivery program Characteristic wave impedance approx. [Ω] Core group Colour code Ethernet CAT5e Oil Oil-resistant (following DIN EN ) CF (4x(2x0.14))C white-green/green, white-orange/orange, white-blue/blue, white-brown/brown Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992). CF898, (4x0.38)C white, orange, blue, yellow (star-quad stranding) UL/CSA Style 1589 and 20236, 30V, 80 C 10 Image exemplary. 1,040 types from stock no cutting costs... (up to 10 cuts of the same type)... no minimum order quantity... igus GmbH Cologne Tel. +49(0)2203/ Fax -222 info@igus.de 11
7 PVC igu Bus cable CFBUS. Class Requirements low highest Travel distance unsupported m + Oil resistance none highest CFBUS. For medium duty applications outer jacket Shielded Oil resistant and coolant-resistant Notch-resistant PVC-free/halogen-free Flame retardant Hydrolysis-/microbe-resistant Properties and approvals UV resistance Medium Oil Oil-resistant (following DIN EN ), Class 3 Offshore MUD-resistant following NEK status 2009 Flame-retardant According to IEC , CEI 20-35, FT-1, VW-1 Dynamic information e-chain minimum flexible minimum fixed minimum 7 x d Temperature e-chain -20 C to +70 C flexible -40 C to +70 C (following EN ) fixed -50 C to +70 C (following DIN EN 50305) v max. unsupported 3 m/s gliding 2 m/s a. max 30m/s 2 Travel distance Cable structure Conductor Core insulation Unsupported travel distances and up to 20 m for gliding applications, Class 3 Stranded conductor in especially bending-resistant version consisting of bare copper wires (following EN 60228). Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992) Halogen-free Following EN UL/CSA Style 1598 and 20236, 30 V, 80 C NFPA Following NFPA chapter 12.9 GL EAC CTP CEI Following CEI Lead-free Certified according to GL type testing Certificate no.: HH Certified according to no. TC RU C-DE.ME77.B Certified according to no. C-DE.PB49.B Following 2011/65/EC (RoHS-II) Core stranding Core identification Overall shield Outer jacket Electrical information Nominal voltage Testing voltage Schedule delivery program Bending-resistant braiding made of tinned copper wires. Coverage approx. 55% linear, approx. 80% optical. Low-adhesion, highly abrasion-resistant mixture on the basis of, adapted to suit the requirements in e-chains (following DIN VDE 0282 Part 10). Colour: Red lilac (similar to RAL 4001) 50 V 500 V Cleanroom DESINA CE According to ISO Class 1. Outer jacket material complies with CF77.UL D, tested by IPA according to standard According to VDW, DESINA standardisation Following 2006/95/EC Guaranteed lifetime according to guarantee conditions ( catalogue page 22-25) Double strokes* 5 million 7.5 million 7.5 mio. Temperature, v max. [m/s] a. max Travel distance R min. R min. R min. from/to [ C] unsupported gliding [m/s 2 ] [m] [factor x d] [factor x d] [factor x d] -20 / / / * Higher number of double strokes possible - please ask for your individual calculation. Typical application areas For medium duty applications Almost unlimited resistance to oil Indoor and outdoor applications without direct sun radiation Unsupported travel distances and up to 20 m for gliding applications Bus connection cable for machining units/machine tools, low-temperature applications Image exemplary. EPLAN download, configurators 1,040 types from stock no cutting costs... (up to 10 cuts of the same type)... no minimum order quantity... igus GmbH Cologne Tel. +49(0)2203/ Fax -222 info@igus.de 13
8 PVC igu Bus cable CFBUS. Class Requirements low highest Travel distance unsupported m + Oil resistance none highest CFBUS. Image exemplary. Delivery program Number of cores and Outer diameter (d) max. [mm] Copper index Weight Ethernet/CAT5 Ethernet/CAT5 CFBUS ) (4x0.25)C CFBUS ) 100 (4x0.25)C white, green, brown, yellow (star-quad stranding) Characteristic wave impedance approx. [Ω] Core group Colour code Ethernet/CAT5e CFBUS..045 Ethernet/CAT5e CFBUS white-blue/blue, white-orange/orange,white-green/green, white-brown/brown Ethernet/CAT6 Ethernet/CAT6 New CFBUS CFBUS white-blue/blue, white-orange/orange,white-green/green, white-brown/brown Ethernet/CAT6 A CFBUS..050 Ethernet/CAT6 A 4x(2x0.20)C CFBUS x(2x0.20)C white/blue, white/orange, white/green, white/brown CFBUS ) Colour outer jacket: Yellow-green (RAL 6018 ) The types marked with ( 2) are cables designed as a star-quad. Note: The mentioned outer diameters are maximum values and may tend toward lower tolerance limits. G= with green-yellow earth core x= without earth core (4x0.38)C CFBUS (4x0.38)C white, orange, blue, yellow (star-quad stranding) Order example: CFBUS..050 In your desired length (0.5 m steps) CFBUS. series.050 Code Bus-type Online order Delivery time 24h or today. Delivery time means time until shipping of goods. 14 EPLAN download, configurators (up to 10 cuts of the same type) igus GmbH Cologne Tel. +49(0)2203/ Fax -222 info@igus.de 15
9 PVC igu Bus cable CFBUS Class Requirements low highest Travel distance unsupported m + Oil resistance none highest CFBUS 10- For extremely heavy duty applications outer jacket Shielded Oil resistant Bio-oil resistant Flame retardant Hydrolysis-/microbe-resistant New! CAT7-Ethernet for the e-chain Flame-retardant According to IEC , CEI 20-35, FT-1, VW-1 Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992) UL/CSA Schedule delivery program NFPA Following NFPA chapter 12.9 Dynamic information e-chain Schedule delivery program flexible minimum 8 x d fixed minimum 5 x d Temperature e-chain -35 C to +70 C flexible -45 C to +70 C (following EN ) fixed -50 C to +70 C (following DIN EN 50305) v max. unsupported 10 m/s gliding 6 m/s a. max 100m/s 2 Travel distance Cable structure Conductor Core insulation Core stranding Unsupported travel distances and up to 400 m for gliding applications, Class 6 Stranded conductor in especially bending-resistant version consisting of bare copper wires (following EN 60228). Core identification Schedule delivery program Inner jacket mixture adapted to suit the requirements in e-chains. Overall shield Outer jacket Electrical information Nominal voltage Testing voltage Properties and approvals UV resistance Oil Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion mixture on the basis of, especially abrasionresistant and highly flexible, adapted to suit the requirements in e-chains. Colour: Red lilac (similar to RAL 4001) 50 V 500 V Medium Oil resistant (following DIN EN ), bio-oil resistant (following VDMA with Plantocut 8 S-MB tested by DEA), Class 4 GL EAC CTP CEI Following CEI Lead-free Cleanroom DESINA CE Certified according to GL type testing Certificate no.: HH Certified according to no. TC RU C-DE.ME77.B Certified according to no. C-DE.PB49.B Following 2011/65/EC (RoHS-II) According to ISO Class 1. Outer jacket material complies with CF34.UL D, tested by IPA according to standard According to VDW, DESINA standardisation Following 2006/95/EC Guaranteed lifetime according to guarantee conditions ( catalogue page 22-25) Double strokes* 5 million 7.5 million 10 million Temperature, v max. [m/s] a. max Travel distance R min. R min. R min. from/to [ C] unsupported gliding [m/s 2 ] [m] [factor x d] [factor x d] [factor x d] CFBUS / / / CFBUS / / / * Higher number of double strokes possible - please ask for your individual calculation. Typical application areas For extremely heavy duty applications Almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications without direct sun radiation Unsupported travel distances and up to 400 m for gliding applications Bus connection cable for storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, cleanroom, semiconductor insertion, indoor cranes, low-temperature applications Image exemplary. EPLAN download, configurators (up to 10 cuts of the same type) igus GmbH Cologne Tel. +49(0)2203/ Fax -222 info@igus.de 17
10 PVC igu Bus cable CFBUS Class Requirements low highest Travel distance unsupported m + Oil resistance none highest CFBUS 10- Image exemplary. Delivery program Number of cores and Outer diameter (d) max. [mm] Copper index Weight Ethernet/CAT5 (minimum bend radius ) Style 10138/21235, 300 V, 80 C Ethernet/CAT5 CFBUS.040 2) (4x0.25)C CFBUS.040 2) 100 (4x0.25)C white, green, brown, yellow (star-quad stranding) Ethernet/CAT5e (minimum bend radius ) Style 10138/21235, 300 V, 80 C Ethernet/CAT5e CFBUS CFBUS white-blue/blue, white-orange/orange, white-green/green, white-brown/brown Ethernet/CAT6 (minimum bend radius ) Style 1589/21371, 30 V, 80 C Ethernet/CAT6 New CFBUS white-blue/blue, white-orange/orange, white-green/green, white-brown/brown Characteristic wave impedance approx. [Ω] Core group Colour code Ethernet/CAT6 A (minimum bend radius ) Style 1589/21371, 30 V, 80 C Ethernet/CAT6 A CFBUS.050 C CFBUS C white/blue, white/orange, white/green, white/brown Ethernet/CAT7 (minimum bend radius ) Style 1589/21371, 30 V, 80 C Ethernet/CAT7 New CFBUS.052 C CFBUS C white/blue, white/orange, white/green, white/brown CFBUS.060 (4x0.38)C CFBUS (4x0.38)C white, orange, blue, yellow (star-quad stranding) 4) manufactured without inner jacket The types marked with ( 2) are cables designed as a star-quad. Other types available on request. Note: The mentioned outer diameters are maximum values and may tend toward lower tolerance limits. G= with green-yellow earth core x= without earth core Order example: CFBUS.052 In your desired length (0.5 m steps) CFBUS series.052 Code Bus-type Online order Delivery time 24h or today. Delivery time means time until shipping of goods. 18 EPLAN download, configurators (up to 10 cuts of the same type) igus GmbH Cologne Tel. +49(0)2203/ Fax -222 info@igus.de 19
11 PVC igu Bus cable CF14.CAT5 Class Requirements low highest Travel distance unsupported m + Oil resistance none highest CF14.CAT5 Ethernet special cable for heavy duty use outer jacket Oil resistant Bio-oil resistant PVC-free/halogen free UV resistant Hydrolysis-/microbe-resistant Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992) Halogen-free Following EN EAC Lead-free Certified according to no. TC RU C-DE.ME77.B Following 2011/65/EC (RoHS-II) Dynamic information e-chain minimum flexible minimum 8 x d fixed minimum 5 x d Temperature e-chain -35 C to +70 C flexible -50 C to +70 C (following EN ) fixed -55 C to +70 C (following DIN EN 50305) v max. unsupported 10 m/s gliding 6 m/s a. max 100m/s 2 Travel distance Cable structure Conductor Core insulation Unsupported travel distances and up to 400 m for gliding applications, Class 6 19-wire conductor consisting of bare copper wires in especially bending-resistant braiding quality. Special PP-isolation mixture. Core stranding 2 cores each stranded in pairs with short pitch lengths, core pairs also stranded with short pitch lengths. Core identification Colour code in accordance with DIN Inner jacket mixture adapted to suit the requirements in e-chains. Overall shield Outer jacket Electrical information Nominal voltage Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion mixture on the basis of, especially abrasionresistant and highly flexible, adapted to suit the requirements in e-chains. Colour: Red lilac (similar to RAL 4001) 50 V Clean room DESINA CE Ethernet/CAT5/GigE CF CAT5 CF CAT5 2) CF CAT5 According to ISO Class 1. Outer jacket material complies with CF , tested by IPA according to standard According to VDW, DESINA standardisation Following 2006/95/EC Guaranteed lifetime according to guarantee conditions ( catalogue page 22-25) Double strokes* 5 million 7.5 million 10 million Temperature, v max. [m/s] a. max Travel distance R min. R min. R min. from/to [ C] unsupported gliding [m/s 2 ] [m] [factor x d] [factor x d] [factor x d] -35 / / / * Higher number of double strokes possible - please ask for your individual calculation. Typical application areas For extremely heavy duty applications Almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications without direct sun radiation Unsupported travel distances and up to 400 m for gliding applications Ethernet cable for storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, cleanroom, semiconductor insertion, indoor cranes, low-temperature applications Delivery program Number of cores and Outer diameter (d) max. [mm] Copper index Weight (4x0.25)C (5x(2x0.25))C The types marked with 2) are cables designed as a star-quad. Note: The mentioned outer diameters are maximum values and may tend toward lower tolerance limits. G= with green-yellow earth core x= without earth core Testing voltage 500 V Properties and approvals UV resistance Medium Ethernet/CAT5/GigE Characteristic wave impedance approx. [Ω] Core group Colour code Oil Oil resistant (following DIN EN ), bio-oil resistant (following VDMA with Plantocut 8 S-MB tested by DEA), Class 4 CF CAT5 CF CAT5 2) CF CAT5 100 white/brown, green/yellow, grey/pink, blue/red 100 (4x0.25)C white, green, brown, yellow (star-quad stranding) 100 (5x(2x0.25))C white/brown, green/yellow, grey/pink, blue/red, black/violet Image exemplary. EPLAN download, configurators (up to 10 cuts of the same type) igus GmbH Cologne Tel. +49(0)2203/ Fax -222 info@igus.de 21
12 PVC igu Bus cable, twistable CFROBOT8 Class Requirements low highest Travel distance unsupported m + Oil resistance none highest CFROBOT8 ± 180 For twistable applications outer jacket Shielded Oil resistant and coolant-resistant Notch-resistant Flame retardant Hydrolysis-/microbe-resistant New! CAT7 Ethernet for torsion Flame-retardant According to IEC , CEI 20-35, FT1 Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992) UL/CSA : Style 1589 and 20236, 30 V, 80 C > : Style 1589 and 20963, 30 V, 80 C EAC Certified according to no. TC RU C-DE.ME77.B Dynamic information twisted minimum flexible minimum 8 x d fixed minimum 5 x d Temperature twisted -25 C to +70 C flexible -40 C to +70 C (following EN ) fixed -50 C to +70 C (following DIN EN 50305) v max. twisted 180 /s CTP CEI Following CEI Lead-free Clean room CE Certified according to no. C-DE.PB49.B Following 2011/65/EC (RoHS-II) According to ISO Class 1. Outer jacket material complies with CF D, tested by IPA according to standard Following 2006/95/EC a max. twisted 60 /s 2 Guaranteed lifetime according to guarantee conditions ( catalogue page 22-25) Travel distance Robots and motions in 3D area, Class 7 Cycles * 5 million 7.5 million 10 million Torsion ± 180, with 1 m cable length Temperature, from/to [ C] v max. [ /s] a max. [ /s] Torsion max. Torsion max. Torsion max. Twisted Twisted [ /m] [ /m] [ /m] Cable structure Conductor Core insulation Stranded conductor in especially bending-resistant version consisting of bare copper wires (following EN 60228). -25 / -15 ±150 ±90 ±30-15 / ±180 ±120 ± / +70 ±150 ±90 ±30 * Higher number of cycles possible - please ask for your individual calculation. Core stranding Core identification Intermediate layer Schedule delivery program Foil taping over the external layer. Typical application areas For extremely heavy duty applications with torsion movements Almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications, UV resistant Especially for robots and movements in the 3D range Robots, handling, lead screw drives Overall shield Outer jacket Electrical information Nominal voltage Torsion resistant tinned braided copper shield. Coverage approx. 80% optical. Low-adhesion, highly abrasion resistant mixture on the basis of, adapted to suit the requirements in e-chains. Colour: Steel blue (similar to RAL 5011) 50 V Product range CFROBOT45 (CAT5e) CFROBOT50 (CAT6 A ) CFROBOT52 (CAT7) CFROBOT60 () Number of cores and Outer diameter (d) max. [mm] Copper index Weight 4x(2x0.14)C x(2x0.15)C x(2x0.15)C (2x(2x0.34))C Image exemplary. Testing voltage Properties and approvals UV resistance 500 V Highest Oil Oil resistant (following DIN EN ), Class 3 1,040 types from stock no cutting costs... (up to 10 cuts of the same type) Note: The mentioned outer diameters are maximum values and may tend toward lower tolerance limits. G= with green-yellow earth core x= without earth core CFROBOT45 (CAT5e) CFROBOT50 (CAT6 A ) CFROBOT52 (CAT7) CFROBOT60 () Characteristic wave impedance approx. [Ω] Core group Colour code 100 (4x(2x0.14)C) white-green/green, white-orange/orange, white-blue/blue, white-brown/brown 100 4x(2x0.15)C white-green/green, white-orange/orange, white-blue/blue, white-brown/brown 100 4x(2x0.15)C white-green/green, white-orange/orange, white-blue/blue, white-brown/brown 100 (2x(2x0.34))C white/blue, yellow/orange 23
13 PVC igu Bus cable CFSPECIAL especially for hanging applications For increased tensile load outer jacket Shielded Oil resistant and coolant-resistant Notch-resistant Flame retardant Hydrolysis-/microbe-resistant Cable structure Conductor Core insulation Core stranding Core identification Stranded conductor in especially bending-resistant version consisting of bare copper wires (following EN 60228). Mechanically high-quality mixture (according to bus specification). 24 Image exemplary. Product range CFSPECIAL (CAT5e) Inner jacket Overall shield Outer jacket Electrical information Nominal voltage Testing voltage CFSPECIAL (CAT5e) mixture adapted to suit the requirements in hanging applications. Bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion, highly abrasion-resistant and flexible mixture on the basis of, adapted to suit the requirements in hanging applications (following DIN VDE 0282 Part 10). Colour: Jet black (similar to RAL 9005) 50 V 500 V Typical application areas For increased tensile load up to 500 N Almost unlimited resistance to oil For hanging applications up to 50 m Storage and retrieval units, hanging control elements, lifts Number of cores and Characteristic wave imp. approx. [Ω] Core group Outer diameter (d) max. [mm] Colour code Copper index Weight (4x2x0,15)C 9, Hinweis: Die angegebenen Außendurchmesser sind Maximalwerte und können nach unten tolerieren. G = mit Schutzleiter grüngelb x = ohne Schutzleiter * mit Aramid 100 (4x2x0,15)C white-green/green, white-orange/orange, white-blue/blue, white-brown/brown Network Harnessed Ethernet cables
14 Network CAT5 Harnessed CAT5 cables Harnessed CAT5e cables Network CAT5e Page 6 information Page 12 information Page 4+6 information igu Page 10 information Page information Jacket igus Number of cores and Jacket igus Number of cores and Harting CAT5 Telegärtner CAT6 A CAT (4x0.25)C CAT (4x0.25)C CAT (4x0.25)C 10 Harting CAT5 CAT (4x0.25)C CAT (4x0.25)C CAT (4x0.25)C 10 PVC CAT (4x(2x0.14))C CAT igu CAT (4x(2x0.14))C CAT ROBOT CAT x(2x0.14)C 10 -SPECIAL CAT CAT Harting CAT6 A PVC CAT (4x(2x0.14))C CAT igu CAT (4x(2x0.14))C CAT ROBOT CAT x(2x0.14)C 10 -SPECIAL CAT CAT Telegärtner CAT6 PVC CAT (4x(2x0.14))C CAT igu CAT (4x(2x0.14))C CAT ROBOT CAT x(2x0.14)C 10 -SPECIAL CAT CAT Telegärtner CAT6 / CAT6 A 26 PVC CAT (4x(2x0.14))C CAT igu CAT (4x(2x0.14))C CAT ROBOT CAT x(2x0.14)C 10 -SPECIAL CAT CAT (up to 10 cuts of the same type) Service life calculation, configuration and more information at 27
15 Network CAT5e Harnessed CAT5e cables Harnessed CAT5e cables Network CAT5e Page 4+6 information igu Page 10 information Page information Page 4+6 information igu Page 10 information Page information Jacket igus Number of cores and Jacket igus Number of cores and Telegärtner CAT6 PVC CAT (4x(2x0.14))C CAT igu CAT (4x(2x0.14))C CAT ROBOT CAT x(2x0.14)C 10 -SPECIAL CAT CAT Telegärtner CAT6 A PVC CAT (4x(2x0.14))C CAT igu CAT (4x(2x0.14))C CAT ROBOT CAT x(2x0.14)C 10 -SPECIAL CAT CAT PVC CAT (4x(2x0.14))C CAT igu CAT (4x(2x0.14))C CAT ROBOT CAT x(2x0.14)C 10 CAT PVC CAT (4x(2x0.14))C CAT igu CAT (4x(2x0.14))C CAT ROBOT CAT x(2x0.14)C 10 -SPECIAL CAT CAT PVC CAT (4x(2x0.14))C CAT igu CAT (4x(2x0.14))C CAT ROBOT CAT x(2x0.14)C 10 -SPECIAL CAT CAT PVC CAT (4x(2x0.14))C CAT igu CAT (4x(2x0.14))C CAT ROBOT CAT x(2x0.14)C 10 -SPECIAL CAT CAT PVC CAT (4x(2x0.14))C PVC CAT (4x(2x0.14))C CAT igu CAT (4x(2x0.14))C CAT ROBOT CAT x(2x0.14)C 10 -SPECIAL CAT CAT CAT igu CAT (4x(2x0.14))C CAT ROBOT CAT x(2x0.14)C 10 -SPECIAL CAT CAT
16 Network CAT5 Harnessed CAT5e cables Harnessed CAT5e cables Network CAT5 Page 6 information Page 12 information -ROBOT Page 22 information Delivery program Straight (PVC//-ROBOT/) 4/8 poles Jacket igus Number of cores and cross section [ 2 ] Harting CAT5 Delivery program Cross-Over (PVC//-ROBOT/) 8 poles Jacket igus Number of cores and cross section [ 2 ] Hirose CAT5e CAT (2x(2x0.25))C Harting CAT5e -ROBOT CAT CAT CAT CAT Yamaichi CAT5 -ROBOT CAT CAT CAT CAT Phoenix Contact CAT5e -ROBOT CAT CAT CAT CAT Yamaichi CAT5 in Huel housing -ROBOT CAT CAT CAT CAT Yamaichi CAT5 in Huel housing -ROBOT CAT CAT CAT CAT ROBOT CAT CAT CAT CAT Yamaichi CAT5 -ROBOT CAT CAT CAT CAT Phoenix Contact CAT5e -ROBOT CAT CAT CAT CAT Yamaichi CAT5 in Huel housing -ROBOT CAT CAT CAT CAT Yamaichi CAT5 in Huel housing -ROBOT CAT CAT CAT CAT EPLAN download, configurators 30 (up to 10 cuts of the same type) Service life calculation, configuration and more information at 31
17 Network CAT5e PVC Harnessed CAT5e cables PVC all with Hirose CAT5e connectors Harnessed CAT5e cables all with Hirose CAT5e connectors Network CAT5e Page 6 information Page L angle curve lower L angle curve above T angle curve outer T angle curve inward straight L angle curve lower L angle curve above T angle curve outer T angle curve inward straight Delivery program Straight (PVC) 8 poles Delivery program Straight (PVC) 8 poles Delivery program Harnessing with connector combination Number of cores and Delivery program Harnessing with connector combination Number of cores and CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT Delivery program Cross-Over (PVC) 8 poles CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT Delivery program Cross-Over () 8 poles EPLAN download, configurators EPLAN download, configurators 32 (up to 10 cuts of the same type) Service life calculation, configuration and more information at 33
18 Network CAT5e -ROBOT Harnessed CAT5e cables -ROBOT all with Hirose CAT5e connectors Harnessed CAT5e cables all with Hirose CAT5e connectors Network CAT5e information -ROBOT Page 22 information L angle curve lower L angle curve above T angle curve outer T angle curve inward straight L angle curve lower L angle curve above T angle curve outer T angle curve inward straight Delivery program straight (-ROBOT) 8 poles Delivery program straight () 8 poles Delivery program Harnessing with connector combination Number of cores and Delivery program Harnessing with connector combination Number of cores and CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT Delivery program Cross-Over (-ROBOT) 8 poles CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT CAT Delivery program Cross-Over () 8 poles EPLAN download, configurators EPLAN download, configurators 34 (up to 10 cuts of the same type) Service life calculation, configuration and more information at 35
19 Network CAT5e Harnessed CAT5e cables Harnessed CAT6 cables Network CAT6 Page 6 information Page 12 information -ROBOT Page 22 information Page 6 information Page 12 information Delivery program connection cable (PVC//-ROBOT/) Jacket igus Number of cores and Hirose CAT5e / Intercontec -ROBOT CAT CAT CAT CAT Delivery program extension cable (PVC//-ROBOT/) Intercontec -ROBOT CAT CAT CAT CAT Delivery program termination Cable (PVC//-ROBOT/) Intercontec / Hirose CAT5e -ROBOT CAT CAT CAT CAT Jacket igus Number of cores and Telegärtner CAT6 A CAT CAT CAT Harting CAT6 CAT CAT CAT Telegärtner CAT6 CAT CAT CAT Telegärtner CAT6 CAT CAT CAT Telegärtner CAT6 / CAT6 A CAT CAT CAT CAT CAT CAT EPLAN download, configurators 36 (up to 10 cuts of the same type) Service life calculation, configuration and more information at 37
20 Network CAT6 Harnessed CAT6 cables Harnessed CAT6 cables Network CAT6 Page 6 information Page 12 information information Jacket igus Number of cores and Delivery program straight () 8 poles Jacket igus Number of cores and Hirose CAT5e CAT (4x(2x0.14)C)C 10.0 CAT CAT CAT CAT CAT CAT CAT CAT CAT Phoenix Contact CAT6 CAT (4x(2x0.14)C)C 10.0 Harting CAT6 A CAT (4x(2x0.14)C)C 10.0 Delivery program Cross-Over () 8 poles Hirose CAT5e CAT (4x(2x0.14)C)C 10.0 Phoenix Contact CAT6 CAT (4x(2x0.14)C)C 10.0 Harting CAT6 A CAT CAT CAT CAT CAT CAT CAT (4x(2x0.14)C)C 10.0 Delivery program M12 x-coded connector () Telegärtner CAT6 A CAT (4x(2x0.14)C)C 10.0 Telegärtner CAT6 A CAT (4x(2x0.14)C)C EPLAN download, configurators (up to 10 cuts of the same type) Service life calculation, configuration and more information at 39
21 Network CAT6 A Harnessed CAT6 A cables Harnessed CAT6 A cables Network CAT6 A Page 6 information Page information Page 6 information Page information Jacket igus Number of cores and Jacket igus Number of cores and Telegärtner CAT6 A CAT x(2x0.20)C CAT x(2x0.20)C ROBOT CAT x(2x0.15)C CAT (4x(2x0,15)C)C CAT x(2x0.20)C CAT x(2x0.20)C ROBOT CAT x(2x0.15)C CAT (4x(2x0,15)C)C Harting CAT6 A CAT x(2x0.20)C CAT x(2x0.20)C ROBOT CAT x(2x0.15)C CAT (4x(2x0,15)C)C Telegärtner CAT6 A CAT x(2x0.20)C CAT x(2x0.20)C ROBOT CAT x(2x0.15)C CAT (4x(2x0,15)C)C Telegärtner CAT6 A CAT x(2x0.20)C CAT x(2x0.20)C ROBOT CAT x(2x0.15)C CAT (4x(2x0,15)C)C Telegärtner CAT6 A CAT x(2x0.20)C CAT x(2x0.20)C ROBOT CAT x(2x0.15)C CAT (4x(2x0,15)C)C CAT x(2x0.20)C CAT x(2x0.20)C ROBOT CAT x(2x0.15)C CAT (4x(2x0,15)C)C CAT x(2x0.20)C CAT x(2x0.20)C ROBOT CAT x(2x0.15)C CAT (4x(2x0,15)C)C CAT x(2x0.20)C CAT x(2x0.20)C ROBOT CAT x(2x0.15)C CAT (4x(2x0,15)C)C (up to 10 cuts of the same type) Service life calculation, configuration and more information at 41
22 Network CAT7 Harnessed CAT7 cables Harnessed CAT7 cables Network CAT7 information Page 12 information information Page 12 information Jacket igus Number of cores and Jacket igus Number of cores and Telegärtner CAT7 Connecting module CAT x(2x0.15)C CAT (4x(2x0,15)C)C Telegärtner CAT6 A CAT x(2x0.15)C CAT (4x(2x0,15)C)C Harting CAT6 A CAT x(2x0.15)C CAT (4x(2x0,15)C)C Telegärtner CAT6 A CAT x(2x0.15)C CAT (4x(2x0,15)C)C CAT x(2x0.15)C CAT (4x(2x0,15)C)C CAT x(2x0.15)C CAT (4x(2x0,15)C)C CAT x(2x0.15)C CAT (4x(2x0,15)C)C Telegärtner CAT6 A CAT x(2x0.15)C CAT (4x(2x0,15)C)C CAT x(2x0.15)C CAT (4x(2x0,15)C)C (up to 10 cuts of the same type) Service life calculation, configuration and more information at 43
23 Network Harnessed cables Harnessed cables Network Page 4+6 information igu Page 10 information Page information Page 4+6 information igu Page 10 information Page information Jacket igus Number of cores and Jacket igus Number of cores and Harting Telegärtner / M12 PVC CAT (4x0.38)C 15 CAT (4x0.38)C 12.5 igu CAT (4x0.38)C 15 CAT (4x0.38)C ROBOT CAT (2x(2x0.34))C 10 CAT (4x0.38)C Harting PVC CAT (4x0.38)C 15 CAT (4x0.38)C 12.5 igu CAT (4x0.38)C 15 CAT (4x0.38)C ROBOT CAT (2x(2x0.34))C 10 CAT (4x0.38)C Telegärtner PVC CAT (4x0.38)C 15 CAT (4x0.38)C 12.5 igu CAT (4x0.38)C 15 CAT (4x0.38)C ROBOT CAT (2x(2x0.34))C 10 CAT (4x0.38)C Telegärtner PVC CAT (4x0.38)C 15 CAT (4x0.38)C 12.5 igu CAT (4x0.38)C 15 CAT (4x0.38)C ROBOT CAT (2x(2x0.34))C 10 CAT (4x0.38)C PVC CAT (4x0.38)C 15 CAT (4x0.38)C 12.5 igu CAT (4x0.38)C 15 CAT (4x0.38)C ROBOT CAT (2x(2x0.34))C 10 CAT (4x0.38)C Telegärtner M12 - PVC CAT (4x0.38)C 15 CAT (4x0.38)C 12.5 igu CAT (4x0.38)C 15 CAT (4x0.38)C ROBOT CAT (2x(2x0.34))C 10 CAT (4x0.38)C Telegärtner and Binder PVC CAT (4x0.38)C 15 CAT (4x0.38)C 12.5 igu CAT (4x0.38)C 15 CAT (4x0.38)C ROBOT CAT (2x(2x0.34))C 10 CAT (4x0.38)C Telegärtner and Binder PVC CAT (4x0.38)C 15 CAT (4x0.38)C 12.5 igu CAT (4x0.38)C 15 CAT (4x0.38)C ROBOT CAT (2x(2x0.34))C 10 CAT (4x0.38)C (up to 10 cuts of the same type) Service life calculation, configuration and more information at 45
24 Network Harnessed cables Harnessed cables Network Page 4+6 information igu Page 10 information Page information Page 4+6 information igu Page 10 information Page information Jacket igus Number of cores and Jacket igus Number of cores and Phoenix Contact Phoenix Contact PVC CAT (4x0.38)C 15 CAT (4x0.38)C 12.5 igu CAT (4x0.38)C 15 CAT (4x0.38)C ROBOT CAT (2x(2x0.34))C 10 CAT (4x0.38)C Phoenix Contact PVC CAT (4x0.38)C 15 CAT (4x0.38)C 12.5 igu CAT (4x0.38)C 15 CAT (4x0.38)C ROBOT CAT (2x(2x0.34))C 10 CAT (4x0.38)C PVC CAT (4x0.38)C 15 CAT (4x0.38)C 12.5 igu CAT (4x0.38)C 15 CAT (4x0.38)C ROBOT CAT (2x(2x0.34))C 10 CAT (4x0.38)C Siemens PVC CAT (4x0.38)C 15 CAT (4x0.38)C 12.5 igu CAT (4x0.38)C 15 CAT (4x0.38)C ROBOT CAT (2x(2x0.34))C 10 CAT (4x0.38)C Siemens Phoenix Contact PVC CAT (4x0.38)C 15 CAT (4x0.38)C 12.5 igu CAT (4x0.38)C 15 CAT (4x0.38)C ROBOT CAT (2x(2x0.34))C 10 CAT (4x0.38)C Phoenix Contact PVC CAT (4x0.38)C 15 CAT (4x0.38)C 12.5 igu CAT (4x0.38)C 15 CAT (4x0.38)C ROBOT CAT (2x(2x0.34))C 10 CAT (4x0.38)C PVC CAT (4x0.38)C 15 CAT (4x0.38)C 12.5 igu CAT (4x0.38)C 15 CAT (4x0.38)C ROBOT CAT (2x(2x0.34))C 10 CAT (4x0.38)C (up to 10 cuts of the same type) Service life calculation, configuration and more information at 47
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