Warehouse IT Suite. Siemens AG Alle Rechte vorbehalten.

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1 Warehouse IT Suite 1

2 Overview - Warehouse Controls and IT Solutions Overview Top Level System Architecture Warehouse Operation System (1) Warehouse Operation System (2) Warehouse Operation System (3) Warehouse Handling System Forklift Control System Integration Alternatives System Design Strategy Model Driven Software Development (MDSD) Kontakt Seite 2 2

3 Controls and IT Solutions Siemens integrated Controls / IT solution emphasis on: Proven & Reliable system components Standardized Interfaces Standardized Software for each individual equipment module WOS WHS FCS T T LAN Harmonized Software functions between control and IT Ethernet level Profi-Bus Owner/Manufacturer of the automation system SIMATIC SIMATIC High flexibility in case of modernization and expansion Easy maintenance and excellent troubleshooting tools. ASI-Bus Short realisation time Field Devices Seite 3 3

4 Overview Automated High Bay Warehouse Production supply / disposal Supply Chain Management Electrotechnical supply Block Storage Forklift Control Conveyor Sorting Automated Picking Siemens Warehousemanagemt Solutions Manual Picking (Handheld, Pick-by-Voice, Pick-by-Light) Track&Trace Receiving Automated Guided Vehicles Security Systems Dock&Yard Dispatch Maintenance Seite 4 4

5 Top Level System Architecture Host System SAP System ERP Warehouse Management System Operation Level Control Level Warehouse Control System (WOS) Warehouse Handling System (WHS) Interface and Logistic Framework (ILF) Forklift Control System (FCS) Pick by Voice (PBV) Pick to Light (PTL) Postal Hub Support/ Material Handling System other Systems (e.g. MES, BRS) Field Level Manual Seite 5 5

6 Warehouse Operation System Organization and control of distribution and storage of goods Goods Acceptance & Delivery Storage of Goods and Shipments Handling of Good-, Storage Area- and Storage- Characteristics Inventory, Stock Taking and Quality Control Order Management and Dispatch Order Picking and Packing Order, Picking and Delivery sequencing Goods dependent Storage and Retrieval Strategies Irregularity Handling Replenishment for Special Handling/Storage Areas Physical Equipment Management Seite 6 6

7 Warehouse Operation System Organization, optimization and control of the material flow within an automated warehouse Global Movement Control and Optimization based on Storehouse Topology Load Unit In storing Restoring Retrieval Visual Operation and Control Replenishment and Sequencing Off Peak Reorganization Multiple Customer Handling Warehouse Availability Management Load Unit Type and Inventory Management Urgent Movement Handling and Synchronization Trouble Shooting and System Monitoring Storage and Conveyor Management and Optimization Seite 7 7

8 Warehouse Handling System Organization, optimization and control of the load unit movement and storage process within an automated warehouse Storage Location Management Vehicle Movement Control and Optimization Conveyor Movement Control and Optimization PLC Operations Control Unexpected Movement Handling Sequencing Reshuffling Direct Transport Management Priority Management Seite 8 8

9 Forklift Control System Transport order based forklift management User specific access profile RF-Terminals with graphical GUI Configuration of allowed Legs and assigned forklift types Enabling / disabling of fork lifts Connects to WOS or similar application Transport order optimization, Fork lift route optimization Step by Step guidance for orders Schedule of periodic jobs Check of location-barcodes and unit-ids Status reporting to WOS Customization of key parameters through GUI, e.g. new fork lift Seite 9 9

10 Integration Alternatives Alternative 1: Integration into SAP R/3 with an external WOS, WHS and subsystem (PLC) ERP (SAP R/3) Alternative 2: Integration into SAP R/3- LES with an external WHS and subsystem (PLC) ERP (SAP R/3) Alternative 3: Full execution of all functions within SAP R/3- LES und TRM and underlaying PLC ERP (SAP R/3) SD MM WM WOS SAP- LES SAP- LES SAP- TRM SAP- EWM WHS SPS WHS SPS WHS SPS Seite 10 10

11 System Design Strategy Automated software development Don t try a one fit all strategy in the warehouse domain Efficient extension of branch specific components Improved software quality through model guidance MDSD Design of software components on business level Only standardize less branch specific components Seite 11 11

12 Model Driven Software Development (MDSD) New Req. Design Code Generation New Iteration Implementation Test Seite 12 Running System Deploy 12

13 Contact Bernd Stiller Head of Warehouse IT Solutions Siemens AG, Logistics and Airport Solutions Colmberger Str Nürnberg, Germany Phone: +49 (911) Mobil: +49 (173) Mail: Seite 13 13

14 Thanks for your attention! 14

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