Machine Tool Practices, 8th Edition 2006 Correlated to: South Carolina Manufacturing Course Standards for Machine Technology 1, 2, 3, 4

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1 A. PERFORMING WORK SAFETY PRACTICES Demonstrate the ability to work safely. SE: p.6-13, , TE: Manual p.11-12, 51-52, TECH: CD Shop Safety: PowerPoint Slides Demonstrate the ability to keep a clean, orderly, safe work area. SE: p.6-13, TE: Manual p.11-12, TECH: CD Shop Safety: PowerPoint Slides Demonstrate the safe use of hand and power tools. SE: p.6-13, TE: Manual p.11-12, TECH: CD Shop Safety: PowerPoint Slides Complete safety test. SE: p B. USING SHOP DRAWINGS TE: Manual p Identify symbols and notations. SE: p.28-36, Related content found on p TE: Manual p Interpret pictorial drawings. SE: p.28-36, TECH: CD Drawing Basics: PowerPoint Slides TE: Manual p Interpret multi-view drawings. SE: p TECH: CD Drawing Basics: PowerPoint Slide 2 TE: Manual p

2 TECH: CD Drawing Basics: PowerPoint Slides Determine dimensions and tolerances. SE: p.30-36, Related content found on p TE: Manual p Sketch a part for purpose of machining. SE: p TECH: CD Drawing Basics: PowerPoint Slides TE: Manual p C. USING PRECISION MEASURING TOOLS AND DEVICES Measure work on surface plate using English and metric measurements. SE: p , TECH: CD Layout and Inspection: PowerPoint Slide Check work with radius gauges using English and metric measurements. SE: p , TE: Manual p Lay out workpiece on surface plate. SE: p TE: Manual p TECH: CD Layout and Inspection: PowerPoint Slide Lay out work with combination square using English and metric measurements. SE: p , TE: Manual p , Measure diameters with vernier and dial calipers using English and metric measurements. SE: p TE: Manual p TECH: CD Comparison Measurement: PowerPoint Slides 10-11, Layout and Inspection: PowerPoint Slide 5 2

3 Measure work with inside and outside micrometers using English and metric measurements. SE: p , TE: Manual p TECH: CD Micrometers: PowerPoint Slides Measure work with telescope and hole gauge using English and metric measurements. SE: p , TE: Manual p TECH: CD Comparison Measurement: PowerPoint Slides Measure work with thread gauge using English and metric measurements. SE: 513, 514, 515, 516, 517 TECH: CD Comparison Measurement: PowerPoint Slides Demonstrate proper care of measurement tools. SE: 118, 142, 183 TECH: CD Comparison Measurement: PowerPoint Slides Set and adjust gauges to be used for measurement. SE: p , TE: Manual p D. DEMONSTRATING BASIC WORKBENCH SKILLS TECH: CD Comparison Measurement: PowerPoint Slides 4-7, Layout and Inspection: PowerPoint Slide Measure workpieces using English and metric measurements. SE: p TE: Manual p Cut and file workpieces using English and metric measurements. SE: Related content found on p TE: Manual p

4 Cut internal threads with hand tap using English and metric measurements. SE: p.15-17; 21-24, TE: Manual p.13-19, Cut external threads with a die using English and metric measurements. SE: p.15-21, TE: Manual p.13-19, Scribe workpiece using English and metric measurements. SE: 254,265, 266, 268 TE: 273, 274, 275, Cut material with hand hacksaw using English and metric measurements. SE: p TE: Manual p Ream holes using English and metric measurements. SE: Drill press , Lathe 489, 491, 492 TECH: CD Reamers: PowerPoint Slides E. SOLVING MATHEMATICAL PROBLEMS RELATED TO THE MACHINING INDUSTRY Calculate job materials requirements. SE: Calculate speeds and feeds. SE: p.78-82, TE: Manual p , Determine tap drill size. SE: p TE: Manual p TECH: CD Taps and Tapping: PowerPoint Slide Calculate tapers. SE: p TE: Manual p Convert fractions to decimals. SE: p TE: Manual p

5 F. USING PEDESTAL GRINDER Inspect and clean pedestal grinder. SE: p TE: Manual p Grind a concave radius offhand. TECH: CD Arbor-Driven Cutter: PowerPoint Slide Grind a convex radius offhand. TECH: CD Arbor-Driven Cutter: PowerPoint Slide Grind a center punch. SE: p.89 TE: Manual p Dress grinding wheel. SE: p TE: Manual p Grind and sharpen tools. SE: p TE: Manual p Sharpen right and left hand turning tools for part to be machined. SE: p TE: Manual p G. USING SURFACE GRINDER Inspect and clean a surface grinder. SE: p , TE: Manual p True and dress grinding wheel. SE: p TE: Manual p Grind flat surfaces and square surfaces. SE: p TE: Manual p Demonstrate proper use of magnetic chuck. SE: p TE: Manual p

6 Inspect grinding wheel. SE: p TE: Manual p Choose the proper wheel for the material to be ground. SE: p TE: Manual p TECH: CD Grinder Types: PowerPoint Slides H. USING DRILL PRESSES Inspect and clean a drill press. SE: p.39-46, , TE: Manual p.21-22, TECH: CD Drill Presses: PowerPoint Slide Drill and ream holes. SE: p.39-46, , Related content found on p TE: Manual p Related content found on Manual p Counterbore holes. SE: p TECH: CD Drill Presses: PowerPoint Slides 10-12, Reamers: PowerPoint Slides 1-19, Shop Presses: PowerPoint Slides 1-16 TE: Manual p.21-22, TECH: CD Drill Presses: PowerPoint Slide Countersink holes. SE: p.39-46, TE: Manual p.21-22, TECH: CD Drill Presses: PowerPoint Slide Tap holes. SE: p.39-46, 71-82, TE: Manual p.21-22, 31-34, TECH: CD Drill Presses: PowerPoint Slide 16, Taps and Tapping: PowerPoint Slide 19 6

7 Sharpen drills on pedestal grinder. SE: p TE: Manual p Demonstrate proper safety procedures on drill presses. SE: p TECH: CD Drill Presses: PowerPoint Slide I. USING METAL-CUTTING SAWS Install a band saw blade and adjust properly. SE: p , , TE: Manual p.77-78, TECH: CD Cutoff Machines: PowerPoint Slide 4, Set speeds and feeds for saw operations. SE: p , TE: Manual p.77-78, TECH: CD Cutoff Machines: PowerPoint Slide Saw straight cuts. SE: p , , TE: Manual p TECH: CD Arbor Driven Cutters: PowerPoint Slides Saw angular cuts. SE: Related content on TECH: CD Arbor Driven Cutters: PowerPoint Slides 14-19, Cutoff Machines: PowerPoint Slide Demonstrate proper safety techniques. SE: p , , Related content found on p TE: Manual p Related content found on Manual p TECH: CD Cutoff Machines: PowerPoint Slide 8 7

8 J. USING METAL LATHES Inspect and clean an engine lathe. SE: p Set up engine lathe for turning operations. SE: p , , TE: Manual p , Mount a workpiece between centers. SE: p , TE: Manual p TECH: CD Lathe Operations: PowerPoint Slide Make roughing cuts. SE: p TE: Manual p TECH: CD Lathe Cutters: PowerPoint Slides 1-8, Lathe Operations: PowerPoint Slides Make finishing cuts. SE: p TE: Manual p TR: CD Lathe Cutters: PowerPoint Slides Turn a workpiece to dimensions. SE: 475, 476 TECH: CD Lathe Cutters: PowerPoint Slides 1-8, Lathe Operations: PowerPoint Slides Face a workpiece to dimensions. SE: 461, Turn internal and external tapers. SE: p TE: Manual p TECH: CD Lathe Operations: PowerPoint Slide Knurl a workpiece. SE: p , TE: Manual p ,

9 TECH: CD ID Lathe Tools: PowerPoint Slide 20, Lathe Operations: PowerPoint Slide Drill holes. SE: p , TE: Manual p , Ream holes. SE: TE: Manual p Bore holes. SE: p TECH: CD Lathe Operations: PowerPoint Slide 18, Reamers: PowerPoint Slides 1-19 TE: Manual p TECH: CD Boring Head: PowerPoint Slides Counterbore holes. SE: p.488, 491 TE: Manual p Countersink holes. SE: 405, 406 TECH: CD ID Mill Tools: PowerPoint Slide Tap holes. SE: p.71-82, TE: Manual p , TECH: CD Lathe Operations: PowerPoint Slide 19, Taps and Tapping: PowerPoint Slide Chase threads with lathe (internal and external). SE: p , TE: Manual p , TECH: CD Lathe Operations: PowerPoint Slide 14, Lathe Threading: PowerPoint Slides Machine a chamfer (internal and external). TECH: Video tape on lathe operations 9

10 Turn grooves or necks. SE: p , , TE: Manual p , TECH: CD Lathe Operations: PowerPoint Slide Perform four jaw chuck centering. SE: p TE: Manual p File workpieces. SE: p TECH: CD Lathe Operations: PowerPoint Slide 26-27, Lathe Spindle Tooling: PowerPoint Slides TE: Manual p Machine piece part to proper dimensions Demonstrate proper measuring procedures for machined part. SE: SE: p TE: Manual p Demonstrate proper safety techniques. SE: p K. DEMONSTRATING SKILLS USING MILLING MACHINES Inspect and clean milling machine. SE: p , , Set up milling machine for operation. SE: p , , , TE: Manual p.129, , , Make roughing cuts. SE: p , TE: Manual p , Make finishing cuts. SE: p TE: Manual p Locate work with center finder, edge finders, and indicators. SE: p

11 TE: Manual p Mill a chamfer. SE: p , TE: Manual p , Square a workpiece. SE: TECH: CD Vertical Mill Cutters: PowerPoint Slide 17 TE: Manual p Mill a groove or keyway. SE: p , , TE: Manual p , , Drill and ream holes. SE: Bore holes. SE: p TECH: CD Reamers: PowerPoint Slides 1-19 Related Content found on Vertical Mill Cutters: PowerPoint Slides 1-23 TE: Manual p TECH: CD Boring Head: PowerPoint Slides Counterbore holes. SE: Drill equally spaced holes on a bolt circle Machine piece part to proper dimension. SE: 279, 280, 738, 739 (CNC) SE: p , , TE: Manual p , Demonstrate proper measuring procedures for machined part. SE: p TE: Manual p Trammel head on vertical milling machines. SE: 561,

12 L. USING CNC MACHINES (LATHE AND MILLING) Calculate coordinates and dimensions on CNC machine. SE: p TE: Manual p TECH: CD CNC Coding: PowerPoint Slides Write program for a CNC machine. SE: p TE: Manual p TECH: CD CNC Coding: PowerPoint Slides Set up CNC machine. SE: p Machine workpiece on CNC machine. SE: p TECH: CD CNC Coding: PowerPoint Slides Edit program. SE: p TE: Manual p TECH: CD CNC Coding: PowerPoint Slides Demonstrate proper safety procedures. SE: p TECH: CD CNC Coding: PowerPoint Slide Understand offsets. SE: p.750 TE: Manual p Clean and oil all machines. SE: 12

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