Industrial cleaning and sand/grit blasting technology

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1 Industrial cleaning and sand/grit blasting technology Kontakt: Telephone 0049 (0) Fax 0049 (0) Mobile 0031 (0)

2 Contents : 1) The Company IRST GmbH 2) Activities and services. I. Boiler cleaning (inc. all passages) II. Cleaning of exhaust gas ducting III. Equipment, site establishment IV. Sand/grit blasting of refractory concrete V. Vacuum removal of spoil VI. Use of evacuation systems for boiler ventilation VII. Supply/delivery VIII. Welding services 3) Methods and procedures. I. Compressed air technology. II. Suppression of dust contamination. III. Possible applications of the filter container. IV. Suction technique. 4) Contact us. 5) Composition of IRST GmbH 6) References 7) Formal Company details - 2 -

3 1) The Company IRST GmbH We offer a wide range of services for applicable to large furnaces and similar plant. Our strength lies in the cleaning and repair/maintenance of waste incinerators and industrial boilers. Our aim is to deliver the best quality work in the shortest possible time, according to programme and to the satisfaction of the client, whilst adhering to all appropriate safety regulations. We work with a well qualified team, with many years experience in sand/grit blasting techniques and industrial cleaning procedures. In addition to experienced personnel, we have a range of specialised equipment suitable for the tasks met in cleansing and modification/repair work in waste incinerators and industrial boilers. With our wide range of equipment and experience in the sector we can offer to resolve complex problems in connection with the repair and maintenance of refractory systems. We have a widespread and international customer base. The main activities we offer are : 1) Mechanical cleaning. 2) Removal of refractory concrete using sand/grit blasting. 3) Surface preparation for subsequent work ( from SA 1 to SA 3 ) 4) Low pressure techniques. 5) Suction techniques. 6) Removal of old fixings. 7) Installation of new boiler tube pins and anchors. 8) Installation of fixings and anchors for tube-wall tiling systems. 9) Supply of all types of reinforcing. In addition to carrying out the above tasks we regard as very important the development of new methods of cleaning and of new types of anchor systems. Detailed project planning and execution ensure that clients schedules are adhered to and that the shortest possible outages are achieved. Due to our structure, the competent advice available and our customer orientated service, we are a stronger partner for our customers. We perform consistently for the benefit of our clients today and in the future

4 1) Activities and services. We offer the complete package in detail as follows : I. Boiler cleaning ( inc. all passages ). Mechanical cleaning Sand/grit blasting without boiler exhaust being necessary Suction/vacuum cleaning of spoil into Big Bags Removal, or grinding off, of old metallic fixings Supply and installation of new fixing elements II. Cleaning of exhaust gas ducting. Including: E - filter Spray dryer Cloth filter Catalysator and much more - 4 -

5 III. Equipment site establishment Compressors Vacuum cleaner Filtercontainer Sand/grit blasting equipment IV. Sand/grit blasting of refractory concrete Removal of SiC concrete by sand/grit blasting Sand/grit blasting SA 2,5 Removal of layered cement/concrete Removal of rammable refractory Glass bead blasting Welding of steel fixings for tile systems Wall thickness measurement/strip removal for measuring Cleaning of cladding prior to contract welding Removal of old tiling remains - 5 -

6 V. Vacuum removal of spoil Removal of dirt from the boiler by vacuum Removal of sand/grit and rubble by vacuum Removal of insulation material by vacuum Dust free filling of Big Bags Disposal of residual waste/spoil VI. Use of exhaust system for boiler ventilation Preparation of the portable vacuum system Installation and maintenance of the portable vacuum system Sand/grit blasting possible without using boiler exhaust draught - 6 -

7 VII. Supply/delivery. Provision of all reinforcing components for walling VIII. Welding services Pinning and welding on of anchors Welding studs onto boiler tube-walls Stud welding of threaded bolts Welding on of corrugated anchors Welding on of insulation pins - 7 -

8 3) Methods and procedures Compressed air technology - use of compressors Inhibition of dust release - use of filter container Evacuation technology - use of vacuum cleaner - dust free filling of Big-bags - disposal of waste residues Possibilities for the use of the filter container Welding methods - use of stud welding machines and certificated welders - 8 -

9 I. Compressed air technology Atlas Copco XAHS 515 MD Compressed air capacity from bar Diesel driven machine Dimensions 7500 X 3000 X 3800 mm BDF Transport systems Weight 8000 kgs Atlas Copco XAHS 546 MD Compressed air capacity from bar Diesel driven machine Dimensions 7500 X 3000 X 3800 mm BDF Transport systems Weight 8000 kgs - 9 -

10 II. Suppression of dust contamination (e.g. during sand/grit blasting) Filtercontainer Pat Jet 3013 air evacuation 25,000 m³/hour Suction at 410 mm. W.G Single chamber system Separation efficiency, filtering out % Dimensions 7500 x 3000 x 4000 mm Power supply required, 380 volts and 125 amps. BDF Transport standards Weight, 8000 kgs. Filtercontainer Pat Jet 3015 air evacuation 25,000 m³/hour Suction at 410 mm. W.G Single chamber system Separation efficiency, filtering out % Dimensions 7500 x 3000 x 4000 mm Power supply required, 380 volts and 125 amps. BDF Transport standards Weight, 6500 kgs

11 III. Possible application of the filter container Filtercontainer Pat Jet 3013 and Pat Jet 3015 Boiler cleaning independent of a boiler exhaust system Sand/grit blasting with up to 10 guns, all without the need for a boiler exhaust system being in use Boiler repairs and alterations in other parts of the boiler are still possible during the sand/grit blasting Constant supply of clean, fresh air, e.g. during contract welding procedures

12 IV. Suction technique Vacuum cleaner model VAC 8000 Capacity, air evacuation 9,000 m³/hour Diesel driven machine Suction at 410 mm. W.G Capacity of silo 5 m³ Dimensions 7500 x 3000 x 5900 mm BDF Transport standards Weight : 14,000 kgs. Vacuum cleaner model VAC 8000B Capacity, air evacuation 9,000 m³/hour Diesel driven machine Suction at 410 mm. W.G Capacity of silo 5 m³ Dimensions 7500 x 3000 x 6500 mm BDF Transport standards Weight : 14,000 kgs

13 4) Contact us Germany: IRST GmbH Hooghe Weg 37 D Kempen Germany Telephone (0) Telefax: (0) Internet: The Netherlands IRST B.V. Maerlandtweg LC Krimpen aan den Ijssel Netherlands Telefon: (0) Telefax: (0) Internet: Please contact: CEO./ Technical Director Wim Mandemaker Mobil: (0) Project Manager / SGU Koordinator Jan van Dijk Mobil: (0)

14 COMPANY ORGANISATIONAL STRUCTURE IRST IRST Holding IRST B.V. IRST GmbH Board of Directors Administration Estimating & Financial Control Preparation & Work planning Safety Project planning Job execution, Construction

15 6) References Owing to our comprehensive know how and wide knowledge of the sector, our services are much in demand Included in our regular customer base are the following well established and respected companies : Firma AEZ Asdonkshof Kamp-Lintfort Firma AKS Goslar Firma AVR Services Firma Enertec Hameln Firma E.ON Anlagenservice Firma Gouda GmbH Firma HILCO S.A.R.L Firma Industrie Service Klötze GmbH Firma Ingelheim-Boehringer Firma Intering GmbH Firma ISK Industrie-Service-Klötze GmbH Firma ISVAG Wilrijk Firma Jünger + Gräter GmbH Feuerfestbau Firma Kappa Zülpich Papier Firma KSM Holland Firma MHKW Bielefeld Firma MHKW Kassel Firma MHKW Pforzheim Firma Mokesa AG Firma Pliblico B.V. Firma RZR Herten Firma Twence Afvalverwerking Firma Vuurvast Belgien Firma Wehrle Werke AG Firma WULFF Deutschland GmbH Firma Holzwerkstoffe Egger II Firma E.ON Anlageservice GmbH... as well as many other power station operators which, please understand, cannot be named here

16 7) Formal Company details Anschrift: IRST GmbH Hooghe Weg 37 - Industriegebiet - D Kempen Germany Telefon: (0) Fax: (0) Mobil: (0) Internet: Managing Director: Wim Mandemaker, CEO. Registrar of Companies : Amtsgericht Krefeld, (registered number) HRB VAT No. DE Tax Ref. 115/5722/0797 Bank Accounts: Postbank Dortmund BLZ ( Sort code ) Account No SWIFT / BIC code PBNKDEFF IBAN DE Sparkasse Krefeld BLZ ( Sort code ) Account No SWIFT / BIC code SPKRDE33 IBAN DE

17 Legal Note : ( disclaimer ) IRST GmbH. is concerned to present this Company profile truthfully and correctly. Despite this, the possibility of errors and lack of clarity cannot be excluded. IRST GmbH. can, therefore, accept no responsibility for the accuracy, comprehensiveness, correctness and quality of the information given. Damages, material or immaterial, which may be occasioned either directly or indirectly by the use of, or the neglect of, the information offered herein, or through the use of incorrect or incomplete information, are not the responsibility of IRST GmbH. unless it can be proven to have been responsible for those damages either intentionally or through gross negligence. IRST GmbH reserves the right to alter, augment or delete parts of this Company profile without notice. Translator s note. The translator can accept no responsibility for the correctness of the translation in the legal sense. He has endeavoured to translate the meaning of the document but cannot be held responsible for its legal implications

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