PRESENTATION OUTLINE. History Facilities Awards Customers Company Figures

Transcription

1 1

2 PRESENTATION OUTLINE General Information About Tunaoğlu History Facilities Awards Customers Company Figures 2

3 HISTORY 1950 TUNAOĞLU established by Fethi TUNAOĞLU. 3

4 HISTORY 1988 Fethi TUNAOĞLU s son H.Zeki TUNAOĞLU, established TUNAOĞLU Otomotiv A.Ş 4

5 HISTORY 1997 * RWTÜV certificated Tunaoğlu with ISO 9001:2000 5

6 HISTORY 2004 * ISO/TS 16949:2002 certification achieved. 6

7 HISTORY * Toyotetsu 130 L project for chassis parts started with 30 referances. * Draxlmaier X250 project works started. * Autoliv seatbelt part project started. * S.C.M projects started. * First tool export to Flexmax Netherlands took place. * Projects with Valeo Turkey, Valeo Germany and Valeo France started. * Emarc-Çelik s D200 project started. 7

8 HISTORY * Autoliv Airbag Parts project started. * Tunaoglu GmbH has been established. * New Tool Workshop building finished and workshop moved. 8

9 HISTORY * Supplier Devolopment Program started with Autoliv. * With economical crysis, new tools transfered from Turkey, France and Netherlands. * Cost saving studies started. 9

10 HISTORY * Snop X98 project tools have started. * SCM 330 Project tools have started. * Best supplier of Knorr-Bremse. * Magna,Cavo & Coşkunöz tool agrements. 10

11 FACILITIES Stamping Fine Blanking Tool Design Tool Manufacturing Assembly Finishing Tunaoğlu GMBH 11

12 MACHINE PARK No Machine No Machine Name Press Force KN Çalışma Kursu mm Number of Strokes Min-¹ Adjusment Distance mm Lower Table Dimentions mm Upper Table Dimentions mm Tool Height Capacity mm TONS C (Dirinler) eccentric / X X ~ TONS C ( Benelli ) eccentric / X X ~ TONS H ( Smeral ) eccentric X X ~ TONS H ( Rus ) eccentric X X ~ TONS H ( Rus ) eccentric X X ~ TONS H ( Rus ) eccentric X X ~ TONS H ( Rus ) eccentric X X ~ TONS H ( Rus ) eccentric X X ~ TONS C ( Bulgar ) eccentric X X ~ TONS C ( Bulgar ) eccentric X X ~ TONS C ( Bulgar ) eccentric / x x ~ TONS H ( Weıngarden ) eccentric TONS H ( Rus ) eccentric X X ~ X X ~ TONS H ( Hasenclever ) eccentric X X ~ TONS H ( Rus ) eccentric X X ~ TONS H ( Wagner ) eccentric x x ~ TONS H ( Erfurt ) eccentric x x ~ TONS C ( Bulgar ) eccentric / x x ~ TONS C ( Bulgar ) eccentric / x x ~ TONS C ( Bulgar ) eccentric / x x ~ TONS H (Weingarden) eccentric TONS H ( Colombo ) eccentric x x ~ x x ~ TONS C (Karakoç) eccentric x x ~ TONS C (Karakoç) eccentric x x ~ TONS C (Karakoç) eccentric x x ~ TONS C (Karakoç) eccentric x x ~ TONS H (Schüller) eccentric x x ~ TONS H (Karakoç) eccentric x x ~ TONS H (Karakoç) eccentric x x ~ TONS D (KARAKOÇ) eccentric X X ~ TONS D (KARAKOÇ) eccentric X X ~ TONS D (KARAKOÇ) eccentric X X ~ TONS ( Dirinler ) hydraulic X X ~ TONS FEINTOOL ( Smeral ) X X TONS FEINTOOL ( SCHMID ) X X TONS FEINTOOL (SMG) x x x400 12

13 FACILITIES TOOL DESIGN CAD-CAM CAM Softwares Unigraphics NX(7,5) Cad Unigraphics NX(7,5) Cam Cad Meister I-deas Autocad 2000 LT : 4 terminals : 2 terminals : 2 terminals : 3 terminals : 6 terminals 13

14 FACILITIES TOOL DESIGN Sample Tool Design (for FlexMax) 14

15 FACILITIES TOOL DESIGN Sample Tool Design (for S.C.M. Automotive Fine Blanking) 15

16 FACILITIES TOOL DESIGN Sample Tool Design (for Autoliv) 16

17 FACILITIES TOOL MANUFACTURING Tandem Tools Progressive Tools Fine Blanking Tools Transfer Tools Process Design Product Devolopment 17

18 FACILITIES TOOL MANUFACTURING 18

19 MACHINE PARK - TOOLING MACHINE NAME BRAND YEAR MEASUREMENTS POWER(Kw) Milling Machine Gentiger 1998 X:660, Y:260,Z:220, Devir:75/3600 dev/dak 3,1 Universal Milling Machine Millstar 2006 X:1100, Y:520,Z:500, Devir:45/1500 dev/dak 7,5 GrindingMachine Prodis 2005 X:800, Y:400,Z:300, Devir:45/1500 dev/dak 2 Band Saw UMF-Ruhla x300, Devir: 1,5/100 3,4 Cnc MillingMachine Leaderway X:2200, Y:1000,Z:550, Devir:85/10000 dev/dak 25 Cnc Milling Machine Leaderway X:1100, Y:610,Z:550, Devir:50/10000 dev/dak 25 Wire Erosion Ecowin 2006 X:500, Y:400,Z:300,U/V:100x100,300mm/dak 15 Wire Erosion Charmilles 2010 X:350, Y:250,Z:250,U/V:90x90 15 Cnc Milling Machine Haas VF X:1000, Y:500,Z:600, Devir:150/10000 dev/dak 25 Radial Drilling Machine Foreman 2006 Ø501600mm Devir:2000 7,5 19

20 FACILITIES ASSEMBLY & FINISHING Spot welding Gas welding Deburring & Vibration 20

21 FACILITES MEASUREMENT EQUIPMENT CMM - TENSILE TEST - HARDNESS MEASUREMENT PROFİLE PROJECTION MACHINES 21

22 FACILITIES TUNAOGLU GmbH TUNAOĞLU GmbH Königsbrunn / Germany 22

23 FACILITIES TUNAOGLU GmbH Distances From Tunaoglu GmbH Dachau Erdweg Vilsbiburg Aldersbach 30 mins 30 mins 60 mins 90 mins 23

24 FACILITIES TUNAOGLU GmbH Building 350 m 2 Offices 650 m 2 Closed Warehouse 350 m 2 Open Stock Area 24

25 AWARDS Toyotetsu 2005 Project Management Award Winner Toyotetsu 2005 Quality Award Runner-Up 25

26 AWARDS Toyotetsu 2006 Cost Reduction Performance Award 26

27 AWARDS Most Successful Tools of 2006 Contest Winner 27

28 AWARDS Most Successful Tools of 2007 Contest Winner 28

29 AWARDS Knorr-Bremse 2011 Best Supplier 29

30 CUSTOMERS 30

31 CUSTOMERS COMPANY WORK AREA YEARS of COOPERATION BOSCH Braking Systems Brake Systems 25 years Teknik Malzeme (JV of Faurecia) Seat Mechanisms 18 years Hema (ITT-Teves & AP-Lockheed) Brake Systems 13 years Rollmech Automotive (Wagon) Door Mechanisms 12 years Knorr-Bremse Air Brake Systems 12 years Cavo Hand Brakes 2 years Draxlmaier GmbH Airbags and Interior Design 7 years Valeo Germany Lock Systems 7 years Valeo Turkey Transmission Systems 7 years Autoliv Safety Systems Seatbelt & Airbag Systems 7 years S.C.M. (Magneti Marelli) Pedal Systems 7 years Magna ToolManufacturing 1 years Bosch Rexroth Turkey Hydraulic Systems 3 Years Valeo France Lock Systems 2 Years S.N.O.P. Tool Manufacturing 2 Year Chassis Breaks Brake Systems 1 Year 31

32 SAMPLE PARTS CUSTOMER : PART PHOTO PLACE OF USE Brake Plate Rim Web Handbrake Lever 32

33 SAMPLE PARTS CUSTOMER : PART PHOTO PLACE OF USE 33

34 SAMPLE PARTS CUSTOMER : PART PHOTO PLACE OF USE 34

35 SAMPLE PARTS CUSTOMER : PART PHOTO PLACE OF USE SLIDING DOOR MECHANISMS 35

36 SAMPLE PARTS CUSTOMER : PART PHOTO PLACE OF USE SEATING MECHANISMS 36

37 SAMPLE PARTS CUSTOMER : PART PHOTO PLACE OF USE CHASSIS PARTS 37

38 COMPANY FIGURES COMPANY STRUCTURE Legal Form : Corporation Partnership : Family Company Owner and Chairman : Hüseyin H Zeki TUNAOĞLU 38

39 COMPANY FIGURES CONTACT INFORMATION Address : Nilüfer Organize Sanayi Bölgesi N 115 Sokak No: Nilüfer / Bursa Telephone : Fax : Web : info@tunaoglu.com.tr : Position Responsible Language Extension General Manager Commercial and Logistic Manager İhsan Günşen English German 202 Ihsan.Gunsen@tunaoglu.com.tr Ahmet Tunaoğlu English 219 Ahmet.Tunaoglu@tunaoglu.com.tr Technical Manager Mustafa Ekerbiçer English 203 Mustafa.Ekerbicer@tunaoglu.com.tr Project Manager Aydın Bozkurt English 210 Aydin.Bozkurt@tunaoglu.com.tr Quality Manager Gökhan Öngit English 209 Gokhan.Ongit@tunaoglu.com.tr Production Manager Hasan KAYA English 213 Hasan.Kaya@tunaoglu.com.tr 39

40 COMPANY FIGURES TURNOVER INFORMATION

41 COMPANY FIGURES DISTRIBUTION OF SALES 2012 (Customer( Based) 41

42 COMPANY FIGURES RATIO OF EXPORT 42

43 COMPANY FIGURES DISTRIBUTION OF SALES 2012 (Facility( Based) 43

44 COMPANY FIGURES EMPLOYEES 44

45 COMPANY FIGURES TURNOVER PER EMPLOYEE ( )( 45

46 COMPANY INDICATORS STEEL USAGE (tons( tons) 46

47 47