WELCOMETO WELCOME TO ATAY MAKİNA. Atay Makina Presentation 2014

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1 WELCOMETO WELCOME TO ATAY MAKİNA

2 About Atay Makina Atay Makina Presentation 2 Atay Makina develops and produces special products to its customers. All solutions are based on production and logistics processes supported by knowhow, experience and productiveness. Atay Makina as an Original Equipment Manufacturer (OEM) with its expert staff, latest technology production machinery, and modern laboratory measuring devices serves to the agricultural machinery and automotive industry in the domestic (Turkey) and international market for more than 40 years. At present, the company performs its activities in its factory with the total area of 7000sqm which is a closed area of 4,800 sqm and the expert technical and administrative staff put their effort to provide the highest quality in customized orders, material supply, production and on-time delivery. 2

3 Goal, Business Concept, Values 3 Sustain and enhance primary long-term business partners in automotive and systemproduction markets. Provide high value to our customers. Best value in our products Uncompromising product quality Customized solutions Flexibility Best customer service experience 3

4 Our Values 4 06 Flexibility 05 Latest Technologies & Innovation 04 Improvement & Globalization 03 Research and Development 02 Competitiveness 01 Operational Excellence 4

5 Who We Are 5 SUB-SUPPLIER RAW MATERIAL MANAGEMENT MACHINING SIDE-SUPPLIER MANAGEMENT i.e. Heat Treatment, Plating.etc ASSEMBLY TESTING R&D & TECHNICAL SUPPORT 5

6 Human Resources 6 Each and every ATAY employee played a very important role in this success story. We believe that all these contributions will be the most effective factor in our future achievements. White Collar 65 Blue Collar 27 o Production 65 o Quality Management 7 o Purchasing 2 o Production Planning 2 o Product Engineering 1 o Process Development 2 o Research&Development (RD) 2 o Maintenance 1 o Logistics 2 o Warehouse 1 o Account & Finance 3 o Human Resources 1 o Sales 3 Total 93 6

7 Production & Technology 7 o CNC MILLING ( Horizantal- Vertical) o CNC TURNING ( Turning-Turning Center) o CNC GRINDING o CENTERLESS GRINDING o THREAD ROLLING o SPLINE ROLLING o BROACHING o HONING o WELDING o ASSEMBLY AND HYDRAULIC TESTING 7

8 What We Are Offering? 8 HYDRAULIC VALVES AND BRAKE CYLINDERS MACHINING PARTS 8

9 Hydraulic Valves & Brake Cylinders 9 Hydraulic Valves and Brake Cylinders are produced as a whole system in our house.i.e. Raw material supplies + Production + Assembly % Test before delivery. CONTROL, PTO HYDRAULIC VALVE SOLENOID VALVE MANIFOLD COMPLETE ( DT/DL VALVE ) 9

10 Hydraulic Valves & Brake Cylinders 10 SELECTOR VALVE BODY IPTO COVER ASSY PMV TTF HYDRAULIC LIFTING VALVES 10

11 PARTS WEIGHT 0,2-15KGS Machining Parts 11 ANNUAL QUANTITY Minimum 5.000pcs and up COVER COMPLETE COVER PLANETARY CARRIER ASSEMBLY PLATE COVER ASSEMBLY OPERATIONS OPERATIONS OPERATIONS OPERATIONS o Casting o Casting o Casting o Casting o Turning o Horizantal Machining o Turning o Horizantal Machining o Horizantal Machining o Horizantal Machining o Surface Grinding o Assembling o Broaching o Honing o Grinding o Cleanless Control o Liquid N2 dropping o Cleanless Control 11

12 Performance & Endurance Testing Of Assembled Valves 12 o Valve Test Stations developed by Atay according to Customer Specifications. o Assembled Parts are 100% tested prior to delivery with performance test report. o Test Reports are submitted to customer for exact traceability. o Atay is applying periodically endurance testing to assembled parts for verification and stability of customer required products. 12

13 Research & Development Atay Makina Presentation 13 VEHICLE BODY VEHICLE TRANSMISSIONS SPECIAL OFF-HIGHWAY VEHICLES ELECTRIC AND HYBRID DRIVE SYSTEMS SPECIAL CONVEYOR SYSTEMS o In accordance with our Company Vision, and Customer Demand, our company is now a Agent of the company who is BORDINI ENGINEERING SRL ITALY in order to serve better in the area of Research and Development. o It is starting from the date of , and including hydraulic valves, brake cylinders, Our company has Full client service from innovative ideas up to a functional prototype through a full design, manufacturing, assembly and testing phases in the area of. 13

14 Logistic 14 o Delivery Performances regularly recorded. o Safety stock kept according to agreement. o Packaging in accordance with ISPN15. o Customer specified packaging. o Air shipment arranged for unpredicted production needs. o Turkey is within the EU Customs Union. There is no extra tax for the customer. 14

15 Software Atay Makina Presentation 15 VEHICLE BODY VEHICLE TRANSMISSIONS SPECIAL OFF-HIGHWAY VEHICLES ELECTRIC AND HYBRID DRIVE SYSTEMS SPECIAL CONVEYOR SYSTEMS o AUTOCAD / SOLIDWORKS o EDI (ELECTRONIC DATA INTERCHANGE) o ERP (EQUIVALANT TO MRP) 15

16 References o CNH S.p.a. ( ITALY, BELGIUM, BRAZIL) o TTF (TÜRK TRAKTÖR A.Ş. / TURKEY ) o DANFOSS A/S (DENMARK, CHINA, MEXICO) o FUJI AUTOTECH AB (SWEDEN) o CARRARO DRIVETECH S.p.a. (ITALY, GERMANY, CHINE, ARGENTINA) o ITMCO (IRAN TRACTOR FACTORY) o WESTFALIA AUTOMOTIVE GmbH (GERMANY) o MILLAT TRACTOR (PAKISTAN) o HEMA-TRW o AGCO MASSEY FERGUSON ( FRANCE ) 1 16

17 17 Thank you Istanbul Anadolu Yakası Org. San. Bölg. Aydınlı Yolu, Gazi Bulvarı 8.Sokak No: Tuzla-İstanbul, Turkey

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