On the way to Industrie 4.0 The Digital Enterprise
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- Janel Montgomery
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1 Hannver Messe Trade Fair 2015 On the way t Industrie 4.0 The Digital Enterprise Summary Influence f digitalizatin Industry faces new defining trends and challenges, bth nw and in the future. Siemens has been an innvatin leader in electrificatin and autmatin fr decades. Hwever, taking an insular view is n lnger sufficient fr increasing efficiency gains in these areas. The key lies in the netwrking f sensrs, measuring devices and scanners, industrial machines and autmated systems. Digitalizatin is the key technlgical driver fr this. Digitalizatin acts as an acceleratr fr business prcesses and is revlutinizing glbal business. Cmpanies can wrk tgether mre clsely and faster with partners, cmmunicate directly with end custmers and deal effectively with their specific changing requirements. New business mdels Ttally new business pssibilities and mdels are being created; examples include: Frm bk stre t the ebk Frm recrd stre/videtheque t streaming Frm Yellw Pages t nline marketplace Frm taxi t ride-sharing Strng new cmpanies whse knw-hw is based n mastery f data are crwding int internatinal markets. The steady grwth f data vlume is challenge and pprtunity alike. Smart evaluatin and analysis f data supprts industrial decisin-making prcesses and plays a crucial rle in bsting prductivity.
2 Smart Data t Business Siemens has the capability t transfrm data (big data) int knwledge (smart data) and int business (business mdels) thereby generating crucial value added fr its custmers. The basis f this smart data t business principle is the cmbinatin f the utstanding dmain, prduct and prcess knw-hw available at Siemens with the in-depth sftware, IT and analytical knwledge bundled within the cmpany. The main challenges in the industrial envirnment Prductin and service industries face enrmus challenges resulting frm the advance f digitalizatin. The main challenges in the industrial envirnment are: Shrter the time-t-market Increased flexibility (mass custmizatin) Bsted efficiency Industrie 4.0 Slutins fr the challenges in discrete industry are being sught in initiatives such as Internet f Things r Industrie 4.0 ; key research areas f I4.0 are: Hrizntal integratin f the entire value added prcess thrugh crrespnding IT supprt Seamless integratin f all engineering tls acrss the entire value chain Creatin f integrated, netwrked prductin systems Digital Enterprise the Siemens slutin prtfli fr the implementatin f Industrie 4.0 Industrie 4.0 cncerns all aspects f the industrial value chain. Siemens cncentrates n selected dmains including, fr example: Industrial cntrl systems, Lifecycle data management, Industrial cmmunicatin & security Siemens aspires t play a defining rle in pushing frward the transfrmatin t Digital Enterprise in industry based n fur crnerstnes: Transparency as well as internal and external netwrking, Integratin f the value chain with seamless engineering, The use f intelligent mdels, and
3 Mdular, netwrked and secure autmatin. In all ur fields f activity we have bundled prducts and services that specifically use the pssibilities f digitalizatin which takes varius frms in different industries and thus help increase value fr ur custmers and fr urselves. In discrete industry, all steps in the prductin value chain are being digitalized and integrated frm prduct design, prductin planning and engineering t the actual prductin and services as well as thrughut the entire supplier netwrk. Digital Enterprise is the Siemens slutin prtfli fr the implementatin f Industrie 4.0; it cmprises fur cre elements: 1. Digital Enterprise Sftware Suite 2. Industrial cmmunicatin netwrks 3. Security in autmatin 4. Industrial service backbne The Digital Enterprise in the sense f the digital cmpany lng since has been mre than just a visin fr us; tday we already sell imprtant cmpnents f the digital enterprise t ur custmers. Digital Enterprise Sftware Suite The sftware slutins ffered by Siemens cver all requirements f industry frm design t services. fr design and virtual prductin: Teamcenter, Tecnmatix, NX fr physical prductin: SIMATIC IT, SIMATIC S7 Cmmunicatins slutins fr industry We ffer slutins fr lw-effrt, secure, end-t-end cmmunicatin in industry: PROFINET Cmpnents fr wireless industrial cmmunicatin Ethernet switches Rugged Cm prducts SIMATIC NET SINEMA servers Fast Cnnect AS interface Industrial remte cntrl, etc.
4 Prducts and slutins fr security in industry As part f ur Defense in Depth cncept we ffer a wide prtfli f prducts and services fr cmprehensive security in industry. The cncept cmprises: System security Netwrk security System integrity Services fr industry We als ffer a wide prtfli f digital, data-based services t meet all requirements in the industrial envirnment. These plant data services include: Siemens Plant Analytics Services Plant and asset ptimizatin thrugh: - Asset analytics, - Energy analytics, - Prcess data analytics; Siemens Plant Security Services Hlistic security prtfli fr industrial sites; securing data cnfidentiality and integrity as well as plant and asset availability - Plant assessment - Plant ptimizatin - Managed security service; Siemens Plant Clud Services: Open industrial clud platfrm, including standardized device cnnectivity Ec-systems fr custmers and analytics partners, Siemens as data administratr. Building f an pen clud platfrm fr industrial custmers Cperatin with SAP The basis fr ur data-based plant clud services is the building f an pen clud platfrm fr applicatins in industry. The platfrm ffered by Siemens uses HANA technlgy prvided by German sftware specialist SAP HANA. The SAP HANA clud platfrm is based n SAP in-memry technlgy and is an pen platfrm fr custmers and develpers fr develping, upgrading and perating apps in the clud. Advantages and characteristics f this slutin Optimizatin f plants and machines as well as energy and ressurces Open standard (OPC) fr cnnecting Siemens and third party prducts Plug-and-play integratin f Siemens prducts (engineering with TIA pral) Clud fr industry featuring an pen applicatin interface fr individual custmer applicatins
5 Clud infrastructure can be selected by the custmer whether he wants t use a public clud, private clud r an n-premise slutin Transparent pay-per-use pricing mdel New business mdels pssible (e.g. ffering machine perating hurs) Digital Enterprise in the prcess industry The trend twards Industrie 4.0 is a main issue fr discrete industry, but it is als under discussin in the prcess industry. Siemens is actively prmting digitalizatin in the prcess industry n the basis f its existing prduct ffering fr electrificatin and autmatin. The cmpany ffers a wide prtfli f industry-specific slutins fr il & gas, chemicals, pharmaceuticals, fd and beverages, mining, cement, metal. Even if a large prprtin f prcess industries als have discrete parts in their prductin prcesses fr example packaging in the pharmaceutical industry the requirements in many fields f the prcess industry nevertheless differ significantly frm thse f the discrete r hybrid industries previusly mentined. The central drivers are: Vlatile and hetergeneus glbal markets High cst pressure depending n lcatin, price f input materials, prductin efficiency, risk f dwn times, the demand situatin, Energy and resurce efficiency the sustainability aspect, reductin f CO 2 emissins r the general legal framewrk als play a rle here, Demgraphic change reflected nt least in a shrtage f skilled wrkers in engineering and plant peratin. [ The drivers market vlatility, energy and resurce efficiency and shrtage f skilled wrkers als apply t manufacturing industry.] Hw great the influence f these factrs is depends n the particular industry and the nature f the prcessing plant cncerned. Based n the crucial drivers in the prcess industry, Siemens is fcusing n three cre fields f actin fr defining and implementing the visin f Industrie 4.0 in the prcess industry: 1. Digital plant design and prcesses 2. Mdularizatin 3. Prductin excellence
6 Cnclusin The Digital Enterprise is ur innvative prtfli f slutins fr the implementatin f Industrie 4.0 in enterprises f all sizes. Digital Enterprise prtfli elements are already available tday. Digital Enterprise cmprises fur cre elements: 1. Digital Enterprise Sftware Suite 2. Industrial cmmunicatin netwrks 3. Security in autmatin 4. Business-specific industrial services Already tday, custmers can invest in future-prf slutins fr Industrie 4.0 with Siemens Digital Enterprise. Our shwcases in the Siemens bth at the Hannver Messe shw what slutins fr Digital Enterprise we are already able t ffer ur custmers tday (Shwcases/Highlights). Shwcases: Prcess Industry: The fcus here is n efficient, cmprehensive plant management fr higher availability, resurce efficiency and prductivity. Machine Building: We demnstrate easy simulatin and implementatin acrss the entire lifecycle fr mre flexible prductin prcesses. Additive Manufacturing: Thrughut the entire prduct lifecycle frm lab prductin t serial prductin Autmtive Manufacturing: See hw ur NX sftware is used t prduce a digital twin f the Maserati Ghibli.
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