W IE3 Premium efficiency motors Aluminium and Cast Iron frame

Transcription

1 W IE3 Premium efficiency motors Aluminium and Cast Iron frame Frame 80 to 355 4P20P6692

2 F.S.E. Tamel S.A Tarnow. ul. Elektryczna 6, Poland phone: fax: Internet: Every care has been taken to ensure the accuracy of the information contained in this publication, but, due to a policy of continuous development and improvement the right is reserved to supply products which may differ slightly from those illustrated and described in this publication 2

3 Table of contents Introduction...4 Specification, standards and regulations...5 Performance data - aluminium frame: 2 pole pole pole...8 Performance data - cast iron frame: 2 pole pole pole...13 Dimensions - aluminium frame: Shaft, flange, face tolerance details and notes...15 Foot (B3) / Flange (B5) / Face mounting (B14) - TEFV...16 Pad/rod mounting (B30) - AOM...18 Dimensions - cast iron frame: Shaft, flange, face tolerance details and notes...19 Foot (B3) / Flange (B5) / Face mounting (B14) - TEFV Foot (B3) / Flange (B5) - TEFV frames European specification...22 Foot (B3) / Flange (B5) - TEFV frames BS specification...24 Mounting option...26 Technical information - aluminium frame: Bearing and grease arrangement...27 Approximate shipping specifications...27 Axial and radial loads...28 Technical information - cast iron frame: Bearing references and oil seals...29 Grease life time...29 Approximate shipping specifications...30 Axial and radial loads frames Axial and radial loads frames Electrical...32 Useful information...33 Notes...34 Worldwide sales and service network

4 Introduction Brook Crompton a company of ATB group Brook Crompton is a leading manufacturer of electric motors for the global industrial market, with motor solutions which benefit a wide range of customers. Throughout the branch, new ATB developments and systems solutions are regarded as intelligent. This means that they are efficient, individually manufactured, extremely economic and underpinned by close co-operation with customers. Many years of experience and the know-how of the work force have been merged and play a fundamental role in product intelligence. In addition, the Group also provides on-site system integration, in order to guarantee customers optimum advantages from ATB solutions. ATB also demonstrates flexibility in the production area. Efficiency is further raised by on-going improvements to the material flow and layout design. Stringent quality procedures are observed from first design to finished product in accordance with the ISO9001:2008 documented quality systems. Our factories have been assessed to meet these requirements, a further assurance that only the highest possible standards of quality are accepted. Quality assurance ATB is a name for quality production. For standards that are maintained by means of continuous investment in modern production systems such as resin impregnation plants, CNC processing centres, assembly robots and winding centres. 4

5 Specification, standards and regulations New legal regulations In connection with the international discussion on energy efficiency, a world-wide harmonized energy efficiency classification system has been established for low-voltage three-phase asynchronous motors. New international efficiency classes of motors: (IE = international Efficiency) The new IEC :2009 defines world-wide the following efficiency classes in the power range from 0,75kW to 375kW 2p, 4p and 6p motors. IE1 Standard Efficiency (equivalent of EFF2) IE2 High Efficiency (equivalent of EFF1) IE3 Premium Efficiency IE4 Super Premium Efficiency The efficiency factor defines the efficiency of motors when transforming electrical into mechanical energy. The higher the energy efficiency class, the more complex the production of motors becomes and the more material e.g. Copper, has to be used, which results in correspondingly higher prices. However, in relation to the economic life-time, the price impact by only a few percent and the additional cost will be amortized by the savings in energy costs in a short time. A new method for determining efficiency From now on, motors can be offered and sold with the new classes IE1, IE2 and IE3. In that case, the efficiency has to be determined according to the new measuring standard EN :2007. The new method leads to substantially increased accuracy under exactly defined laboratory condition. When comparing the measurements of the same motor, it is expected that the energy efficiency level measured with the new method will be a few percentage points less than the efficiency levels defined by the old method. There are a few different method of determining the efficiency with low medium and high uncertainty. For IE1 (standard efficiency) and motors below standard efficiency, test associated with low and medium uncertainty are acceptable. For higher efficiency levels only methods associated with low uncertainty shall be acceptable. The methods for determining the efficiency are based on number of assumptions and it is not possible to make a comparison between the values of efficiency obtained by different methods. Therefore the motor documentation must state which method was used. Under the new standard Brook Crompton uses indirect calculation method, additional load losses determined from measuring. Climate protection Today s energy trends and drivers: EU targets for increased energy efficiency: - 20% CO 2 emission +20% energy efficiency 20% the proportion of renewable energy Increased industrial efficiency through process optimization Limited availability of primary energy resources such as oil, gas, coal Higher financial cost of energy resources such as oil, gas, coal Globalization in the context of energy and the environment The Brook Crompton high efficiency motor design has been optimized for application like compressors, pumps, cranes, lifts, fans and gearboxes. In these sectors customers can find the biggest potential for energy and cost savings. Specification Enclosure All motors are totally enclosed with a minimum ingress protection of IP55 as defined in IEC (BS EN part 5). Higher IP protection can be supplied for special request. Motor cooling Motors are cooled in accordance with EN The normal arrangement is IC411 (Totally Enclosed Fan Ventilated) via a fan mounted at the non-drive end. Alternative methods of cooling available on request. Insulation and thermal rating Standard motors will operate satisfactorily in an ambient temperature range of 30 C to +40 C (Class B temperature rise) and altitudes up to 1000 metres above sea level. Duty cycle All standard WU-DA motors are suitable for SI Duty as described in IEC Electrical characteristics All W motors are wound for the Eurovoltage. Motors up to and including 3kW are normally supplied 230/400V, 4kW and above supplied 400V and are suitable for ±10% tolerance in line with IEC standard.. Standard compliance Brook Crompton motors are of the totally enclosed, single or three phase squirrel cage type, built to comply with international IEC and EN standards. Motors conforming to other national and international specifications are also available on request. Electrical Mechanical IEC/EN IEC IEC/EN IEC/EN IEC/EN IEC/EN IEC IEC/EN IEC IEC/EN IEC

6 Performance data - aluminium frame 3000 min -1 (2 pole) Rated power Full load speed in revolutions per minute Frame reference and size Full load current at rated voltage Efficiency Power factor Full load torque starting torque ratio starting current ratio pull out torque ratio pull up torque ratio Rotor interia WK 2 Sound pressure 1m on no load Weight P N Kw (HP) n min -1 Type 400V A η 1.0P N 0.75P N 0.5P N Cos 1.0P N 0.75P N 0.5P N Nm M A I A M K M S J kgm 2 L PA db(a) kg 0.75 (1.0) 2890 WP-DA80MM IE (1.5) 2885 WP-DA80MS IE (2.0) 2880 WP-DA90SMX IE , (3.0) 2895 WP-DA90LSX IE ,8 8, (4.0) 2880 WP-DA100LMF IE (5.5) 2895 WP-DA112MR IE (7.5) 2930 WP-DA132SGX IE (10) 2930 WP-DA132SMX IE (15) 2945 WP-DA160MJ IE (20) 2940 WP-DA160LR IE (25) 2955 WP-DA160LT IE (30) 2950 WP-DA180MF IE

7 Performance data - aluminium frame 1500 min -1 (4 pole) Rated power Full load speed in revolutions per minute Frame reference and size Full load current at rated voltage Efficiency Power factor Full load torque starting torque ratio starting current ratio pull out torque ratio pull up torque ratio Rotor interia WK 2 Sound pressure 1m on no load Weight P N Kw (HP) n min -1 Type 400V A η 1.0P N 0.75P N 0.5P N Cos 1.0P N 0.75P N 0.5P N Nm M A I A M K M S J kgm 2 L PA db(a) kg 1.1 (1.5) 1430 WP-DA90STX IE (2.0) 1440 WP-DA90LWX IE (3.0) 1450 WP-DA100LRF IE (4.0) 1460 WP-DA100LTF IE (5.5) 1450 WP-DA112MWX IE (7.5) 1460 WP-DA132STX IE (10) 1450 WP-DA132MVX IE (15) 1475 WP-DA160MR IE (20) 1475 WP-DA160LU IE (25) 1475 WP-DA180ME IE (30) 1470 WP-DA180LM IE

8 Performance data - aluminium frame 1000 min -1 (6 pole) Rated power Full load speed in revolutions per minute Frame reference and size Full load current at rated voltage Efficiency Power factor Full load torque starting torque ratio starting current ratio pull out torque ratio pull up torque ratio Rotor interia WK 2 Sound pressure 1m on no load Weight P N Kw (HP) n min -1 Type 400V A η 1.0P N 0.75P N 0.5P N Cos 1.0P N 0.75P N 0.5P N Nm M A I A M K M S J kgm 2 L PA db (A) kg 1.5 (2.0) 960 WP-DA100LRF IE (3.0) 960 WP-DA112MWX IE (4.0) 970 W-DA132MMX IE (5.5) 960 W-DA132STX IE (7.5) 965 W-DA 132MVX IE (10) 975 W-DA160MM IE (15) 980 W-DA 160LV IE (20) 980 W-DA 180LR IE

9 Performance data - cast iron frame 3000 min -1 (2 pole) Rated power Full load speed in revolutions per minute Frame reference and size Full load current at rated voltage Efficiency Power factor Full load torque starting torque ratio starting current ratio pull out torque ratio pull up torque ratio Rotor interia WK 2 Sound pressure 1m on no load Weight P N Kw (HP) n min -1 Type 400V A η 1.0P N 0.75P N 0.5P N Cos 1.0P N 0.75P N 0.5P N Nm M A I A M K M S J kgm 2 L PA db(a) kg 0.75 (1.0) 2890 WP-DF80MM IE (1.5) 2885 WP-DF80MS IE (2.0) 2880 WP-DF90LMX IE (3.0) 2895 WP-DF90LSX IE (4.0) 2880 WP-DF100LMF IE (5.5) 2895 WP-DF112MR IE (7.5) 2930 WP-DF132SG IE (10) 2930 WP-DF132SMX IE (15) 2945 WP-DF160MJ IE (20) 2940 WP-DF160LR IE (25) 2955 WP-DF160LT IE (30) 2950 WP-DF180MF IE (40) 37 (50) 45 (60) 2950 WP-UDF200LNX IE WP-UDF200LNX IE WP-DF225MP IE

10 Performance data - cast iron frame 3000 min -1 (2 pole) Rated power Full load speed in revolutions per minute Frame reference and size Full load current at rated voltage Efficiency Power factor Full load torque starting torque ratio starting current ratio pull out torque ratio pull up torque ratio Rotor interia WK 2 Sound pressure 1m on no load Weight P N Kw (HP) n min -1 Type 400V A η 1.0P N 0.75P N 0.5P N Cos 1.0P N 0.75P N 0.5P N Nm M A I A M K M S J kgm 2 L PA db(a) kg 55 (75) 2955 WP-UDF250MNE IE (100) 2960 WP-UDF280SNE IE (125) 2960 WP-UDF280MNE IE (150) 2980 WP-UDF315SNE IE (175) 2975 WP-UDF315MNE IE (200) 2980 WP-UDF315MN IE (215) 2980 WP-UDF315MP IE (250) 2975 WP-UDF315LN IE (270) 2980 WP-UDF315LP IE (300) 2985 WP-UDF355SG IE (335) 2980 WP-UDF355SJ IE (375) 2980 WP-UDF355SN IE (420) 355 (475) 375 (503) 2985 WP-UDF355MJ IE WP-UDF355MN IE WP-UDF355LN IE

11 Performance data - cast iron frame 1500 min -1 (4 pole) Rated power Full load speed in revolutions per minute Frame reference and size Full load current at rated voltage Efficiency Power factor Full load torque starting torque ratio starting current ratio pull out torque ratio pull up torque ratio Rotor interia WK 2 Sound pressure 1m on no load Weight P N Kw (HP) n min -1 Type 400V A η 1.0P N 0.75P N 0.5P N Cos 1.0P N 0.75P N 0.5P N Nm M A I A M K M S J kgm 2 L PA db(a) kg 1.1 (1.5) 1430 WP-DF90STX IE (2.0) 1440 WP-DF90LWX IE (3.0) 1450 WP-DF100LRF IE (4.0) 1460 WP-DF100LTF IE (5.5) 1450 WP-DF112MWX IE (7.5) 1460 WP-DF132STX IE (10) 1450 WP-DF132MVX IE (15) 1475 WP-DF160MR IE (20) 1475 WP-DF160LU IE (25) 1475 WP-DF180ME IE (30) 1470 WP-DF180LM IE (40) 37 (50) 45 (60) 1470 WP-UDF200LNX IE WP-UDF225SR IE WP-UDF225MN IE

12 Performance data - cast iron frame 1500 min -1 (4 pole) Rated power Full load speed in revolutions per minute Frame reference and size Full load current at rated voltage Efficiency Power factor Full load torque starting torque ratio starting current ratio pull out torque ratio pull up torque ratio Rotor interia WK 2 Sound pressure 1m on no load Weight P N Kw (HP) n min -1 Type 400V A η 1.0P N 0.75P N 0.5P N Cos 1.0P N 0.75P N 0.5P N Nm M A I A M K M S J kgm 2 L PA db(a) kg 55 (75) 1475 WP-UDF250MPE IE (100) 1480 WP-UDF280SNE IE (125) 1480 WP-UDF280MNE IE (150) 1485 WP-UDF315SNE IE (175) 1485 WP-UDF315MNE IE (200) 1490 WP-UDF315MN IE (215) 1490 WP-UDF315MP IE (250) 1490 WP-UDF315LN IE (270) 1490 WP-UDF315LN IE (300) 1490 WP-UDF355SG IE (335) 1485 WP-UDF355SJ IE (375) 1490 WP-UDF355SN IE (420) 355 (475) 375 (503) 1490 WP-UDF355MJ IE WP-UDF355MN IE WP-UDF355LN IE

13 Performance data - cast iron frame 1000 min -1 (6 pole) Rated power Full load speed in revolutions per minute Frame reference and size Full load current at rated voltage Efficiency Power factor Full load torque starting torque ratio starting current ratio pull out torque ratio pull up torque ratio Rotor interia WK 2 Sound pressure 1m on no load Weight P N Kw (HP) n min -1 Type 400V A η 1.0P N 0.75P N 0.5P N Cos 1.0P N 0.75P N 0.5P N Nm M A I A M K M S J kgm 2 L PA db(a) kg 1.5 (2.0) 960 WP-DF100LRF IE (3.0) 3.0 (4.0) 960 WP-DF112MWX IE WP-DF132MMX IE (5.5) 960 WP-DF132STX IE (7.5) 965 WP-DF132MVX IE (10) 11 (15) 975 WP-DF160MM IE WP-DF160LV IE (20) 18.5 (25) 980 WP-DF180LR IE WP-DF200LNX IE (30) 980 WP-DF200LN IE (40) 37 (50) 985 WP-UDF225MN IE WP-UDF250MNE IE

14 Performance data - cast iron frame 1000 min -1 (6 pole) Rated power Full load speed in revolutions per minute Frame reference and size Full load current at rated voltage Efficiency Power factor Full load torque starting torque ratio starting current ratio pull out torque ratio pull up torque ratio Rotor interia WK 2 Sound pressure 1m on no load Weight P N Kw (HP) n min -1 Type 400V A η 1.0P N 0.75P N 0.5P N Cos 1.0P N 0.75P N 0.5P N Nm M A I A M K M S J kgm 2 L PA db(a) kg 45 (60) 990 WP-UDF280SNE IE (75) 75 (100) 990 WP-UDF280MNE IE WP-UDF315SNE IE (125) 990 WP-UDF315MNE IE (150) 988 WP-UDF315MN IE (175) 985 WP-UDF315LN IE (200) 987 WP-UDF355SG IE (215) 990 WP-UDF355SG IE (250) 990 WP-UDF355SJ IE (270) WP-UDF355SP IE3 225 (300) 990 WP-UDF355MN IE (335) 990 WP-UDF355MN IE (375) 315 (420) 990 WP-UDF355LJ IE WP-UDF355LN IE

15 Dimensions - aluminium frame Shaft British and European Dim D Tol Limits 19 to 28 j6 32 to 48 k6 +0,009-0,004 +0,018-0,002 Flange IEC 72-1 Dim N Tol Limits 130 to 180 j6 230 to 250 h Face IEC 72-1 Dim N Tol Limits 95 to 110 j6 130 to 180 j Notes All dimensions in millimetres Drain holes are standard on frames and on request for frames Cable entry can be arranged in any one of four positions at 90 intervals No eyebolts on frame sizes On frame sizes 80 the terminal box is offset towards the non -drive end Dimensions should not be used for installation purposes unless specially endorsed Notes B5 mounted motors have suffix -D in the frame reference, eg WU-DA132MRX-D and B3/B5 mounted motors have suffix -H in the frame reference, eg WU-DA132MRX-H B14 mounted motors have suffix C in the frame reference, eg WU-DA132MRX-C and B3/B14 mounted motors have suffix -H in the frame reference, eg WU-DA132MRX-H Pad mounted motors have suffix -P in the frame reference, eg WU-DA132MRX-P 15

16 Dimensions - aluminium frame Foot (B3) / Flange (B5) / Face mounting (B14) - TEFV IM B3 IM 1001 Mounting options IM B5/IM B35 IM 3001/IM 2001 Mounting options IM B14/IM B34 IM 3601/IM 2101 Mounting options 16

17 Dimensions - aluminium frame Foot (B3) / Flange (B5) / Face mounting (B14) - TEFV General Terminal box Type A B C H K L AA AB AC BB HA HD HD 1 TBW TBH KK WP-DA80M x M20 WP-DA90SX x M20 WP-DA90LX x M20 WP-DA100LF x M20 WP-DA112M x M25 WP-DA112MX x M25 WP-DA132SX x M25 WP-DA132MX x M25 WP-DA160M x M32 WP-DA160L x M32 WP-DA180M x M32 WP-DA180L x M32 IM B5 mounting IM B14 mounting Type P S T LA P S T LA WP-DA80M M6 3 9 WP-DA90SX M8 3 9 WP-DA90LX M8 3 9 WP-DA100LF M WP-DA112M M WP-DA112MX , M WP-DA132SX M WP-DA132MX M WP-DA160M M WP-DA160L M WP-DA180M WP-DA180L Shaft Type D E F G GD EB ED DH WP-DA80M M6x16 WP-DA90SX M8x19 WP-DA90LX M8x19 WP-DA100LF M10x22 WP-DA112M M10x22 WP-DA112MX M10x22 WP-DA132SX M12x28 WP-DA132MX M12x28 WP-DA160M M16x36 WP-DA160L M16x36 WP-DA180M M16x36 WP-DA180L M16x36 17

18 Dimensions - aluminium frame Pad/rod mounting (B30) - AOM IM B30, IM V30, IM V31 IM 9201, IM 9211, IM 9231 Mounting options Pad / rod mounting: general Type B C J K L AA AC HD HD1 KA KK LL WP-DA80M-P M M WP-DA90LX-P M M WP-DA100LF-P M M25 88 WP-DA112M-P M M25 85 WP-DA132MX-P M M25 96 WP-DA160L-P M M WP-DA180L-P M M Shaft Type D E F G GD EB ED DH WP-DA80M M6x16 WP-DA90LX M8x19 WP-DA100LF M10x22 WP-DA112M M10x22 WP-DA132MX M12x28 WP-DA160L M16x36 WP-DA180L M16x New mechanical design required 18

19 Dimensions - cast iron frame Shaft British and European Dim D Tol Limits 19 to 28 j6 32 to 48 k6 55 to 80 m6 85 to 110 m6 +0,009-0,004 +0,018-0, Flange Face Tolerance to IEC Dim N Dim N Tol Limits 80 j6 95 to 110 j6 130 to to 180 j6 230 to 250 h6 300 h6 350 h6 450 h6 550 h6 680 h Flange Face Notes All dimensions in millimetres Drain holes are standard on frames and on request for frames Please note that 80 frame motors are available as terminal box right or left. Cable entry can be arranged in any one of four positions at 90 intervals No eyebolts on frame sizes 80 (all poles) and 90 (6p and 8p) Dimensions should not be used for installation purposes unless specially endorsed Notes B5 mounted motors have suffix -D in the frame reference, eg WU-DF132MVX-D and B3/B5 mounted motors have suffix -H in the frame reference, eg WU-DF132MVX-H B14 mounted motors have suffix C in the frame reference, eg WU-DF132MVX-C and B3/B14 mounted motors have suffix -H in the frame reference, eg WU-DF132MVX-H Pad mounted motors have suffix -P in the frame reference, eg WU-DF132MVX-P 19

20 Dimensions - cast iron frame - European and BS specification Foot (B3) / Flange (B5)/ Face mounting (B14)- TEFV frames IM B3 IM 1001 Mounting options IM B5/IM B35 IM 3001/IM 2001 Mounting options IM B14/IM B34 IM 3601/IM 2101 Mounting options 20

21 Dimensions - cast iron frame - European and BS specification Foot (B3) / Flange (B5)/ Face mounting (B14)- TEFV frames General Terminal box Type A B C H K L AA AB AC BB HA HD HD 1 TBW TBH KK WP-DF80M x M20 WP-DF90LX x M20 WP-DF90SX xM20 WP-DF100LF x M20 WP-DF112M x M25 WP-DF112MX xM25 WP-DF132S x M25 WP-DF132SX x M25 WP-DF132MX x M25 WP-DF160M x M32 WP-DF160L x M32 WP-DF180M x M32 WP-DF180L x M32 IM B5 mounting IM B14 mounting Type P S T LA P S T LA WP-DF80M M6 3 9 WP-DF90LX M8 3 9 WP-DF90SX M8 3 9 WP-DF100LF M WP-DF112M M WP-DF112MX M WP-DF132S M WP-DF132SX M WP-DF132MX M WP-DF160M M WP-DF160L M WP-DF180M WP-DF180L Shaft Type D E F G GD EB ED DH WP-DF80M M6x16 WP-DF90LX M8x19 WP-DF90SX M8x19 WP-DF100LF M10x22 WP-DF112M M10x22 WP-DF112MX M10x22 WP-DF132S M12x28 WP-DF132SX M12x28 WP-DF132MX M12x28 WP-DF160M M16x36 WP-DF160L M16x36 WP-DF180M M16x36 WP-DF180L M16x36 21

22 Dimensions - cast iron frame - European specification Foot (B3) / Flange (B5)- TEFV frames IM B3 IM 1001 Mounting options IM B5/IM B35 IM 3001/IM 2001 Mounting options 22

23 Dimensions - cast iron frame - European specification Foot (B3) / Flange (B5)- TEFV frames General 4 pole + 2 pole Terminal box Type A B C H K L L AA AB AC BB HA HD HD 1 TBW TBH KK WP-UDF200LX M x M x M20 WP-UDF225M M x M x M20 WP-UDF225S M x M x M20 WP-UDF250ME M x M x M20 WP-UDF280SE M x M x M20 WP-UDF280ME M x M x M20 WP-UDF315SE M x M x M20 WP-UDF315ME M x M x M20 WP-UDF315M M x M x M20 WP-UDF315L M x M x M20 WP-UDF355S M x M x M20 WP-UDF355M M x M x M20 WP-UDF355L M x M x M20 4 pole + 2 pole Shaft Shaft Type D E F G GD EB ED DH D E F G GD EB ED WP-UDF200LX M20 x WP-UDF225M M20 x WP-UDF225S M20 x WP-UDF250ME M20 x WP-UDF280SE , M20 x WP-UDF280ME , M20 x WP-UDF315SE M20 x WP-UDF315ME M20 x WP-UDF315M M20 x WP-UDF315L M20 x WP-UDF355S M24 x , WP-UDF355M M24 x , WP-UDF355L M24 x , DH M20 x 42 M20 x 42 M20 x 42 M20 x 42 M20 x 42 M20 x 42 M20 x 42 M20 x 42 M20 x 42 M20 x 42 M24 x 50 M24 x 50 M24 x 50 IM B5, IM B35 mounting Type P S T LA WP-UDF200LX WP-UDF225M WP-UDF225S WP-UDF250ME WP-UDF280SE WP-UDF280ME WP-UDF315SE WP-UDF315ME WP-UDF315M WP-UDF315L WP-UDF355S WP-UDF355M WP-UDF355L

24 Dimensions - cast iron frame - BS specification Foot (B3) / Flange (B5)- TEFV frames IM B3 IM 1001 Mounting options IM B5/IM B35 IM 3001/IM 2001 Mounting options 24

25 Dimensions - cast iron frame - BS specification Foot (B3) / Flange (B5)- TEFV frames General 4 pole + 2 pole Terminal box Type A B C H K L L AA AB AC BB HA HD HD 1 TBW TBH KK WP-DF200LX M x M x M20 WP-DF200L M x M x M20 WP-DF225M M x M x M20 4 pole + 2 pole Shaft Shaft Type D E F G GD EB ED DH D E F G GD EB ED DH WP-DF200LX M20 x M20 x 42 WP-DF200L M20 x M20 x 42 WP-DF225M M20 x M20 x 42 IM B5, IM B35 mounting Type P S T LA WP-DF200LX WP-DF200L WP-DF225M

26 Mounting option IM B3 IM 1001 foot mounted IM B5 IM 3001 flange at DE no feet IM B6 IM 1051 foot wall mounted with feet on left hand side IM B7 IM 1061 foot wall mounted with feet on right hand side IM B8 IM 1071 ceiling mounted with feet above motor IM B14 IM 3601 face at DE no feet IM V1 IM 3011 flange at DE shaft down no feet IM V3 IM 3031 flange at DE shaft down no feet IM V5 IM 1011 vertical foot wall mounted shaft down IM V6 IM 1031 vertical foot wall mounted shaft up IM V18 IM 3611 face at DE no feet shaft down IM V19 IM 3631 face at DE no feet shaft up 26

27 Technical information - aluminium frame: Mechanical Bearing and grease arrangement Bearings are pre-packed with a lithium complex based grease or Polyurea. Regreasing facilities are available on request. Standard and re-greasing facilities Type Lithium complex Polyurea Esso Unirex N3 with temperature range of 30 C to +140 C EA6 with temperature range of 40 C to +160 C Bearing references and oil seals Type Mounting Number of poles Bearings Oil seals - bore x O/D x width in mm Drive end Non-drive end Drive end Non-drive end WP-DA80 All All 6204ZZ 6003ZZ 20 x 30 x 7 17 x 28 x 6 WP-DA90 All All 6205ZZ 6203ZZ 25 x 35 x 7 17 x 28 x 6 WP-DA100L All All 6206ZZ 6205ZZ 30 x 42 x 7 25 x 37 x 7 WP-DA112 All All 6206ZZ 6205ZZ 30 x 42 x 7 25 x 37 x 7 WP-DA132 All All 6208ZZ 6305ZZ 40 x 52 x 7 25 x 37 x 7 WP-DA160 All All 6309ZZ 6307ZZ 45 x 60 x 8 35 x 47 x 7 WP-DA180 All All 6310ZZ 6308ZZ 50 x 65 x 8 40 x 52 x 7 Grease life at 80 C temperature x 10 3 hours 3000 min min min -1 Type Horizontal Vertical Horizontal Vertical Horizontal Vertical WP-DA80M WP-DA WP-DA WP-DA WP-DA WP-DA WP-DA Approximate shipping specifications Type Net weight (kg) Gross weight (kg) Cubage (m 3 ) WP-DA80M WP-DA90SX WP-DA90LX WP-DA100LF WP-DA112M WP-DA112MX 0.05 WP-DA132SX WP-DA132MX WP-DA160M WP-DA160L WP-DA180M WP-DA180L Table includes average motor weight with B3 (foot) mounting type. The average weight of motor with B5 (flange) mounting type is around 10% higher. 27

28 Technical information - aluminium frame: Mechanical Axial and radial loads Maximum permissible external axial and radial loads in Newtons * Type WP-DA80 WP-DA90 WP-DA100 WP-DA112 WP-DA132 WP-DA160 WP-DA180 Poles Horizontal shaft Vertical shaft Maximum Load towards motor Load away from motor Load towards motor Shaft up Load away from motor Load towards motor Shaft down Load away from motor permissible radial load end of shaft (horizontal mounting) * All figures are based on Lna bearing life of hours. Lna = adjusted L10 life rating taking account of: - reliability - material improvements - lubrication conditions 28

29 Technical information - cast iron frame: Mechanical Bearings and greasing arrangement Bearings are pre-packed with a grease type dependant on frame size and re-greasing facility as detailed in table opposite: Standard and re-greasing facilities Type Re-greasing facility Polyurea Lithium complex Available Standard EA2, EA7 with temperature range of 40 C to +150 C Esso Unirex N3 with temperature range of 30 C to +140 C Bearing references and oil seals Type Bearings (1) Oil seals (2) Polarity European BS Drive end Non-drive end Drive end Non-drive end WP-DF80M WP-DF80M All 6204ZZ 6003ZZ 20 x 30 x 7 17 x 28 x 6 WP-DF90SX/LX WP-DF90SX/LX All 6205ZZ 6203ZZ 25 x 35 x 7 17 x 28 x 6 WP-DF100LF WP-DF100LF All 6206ZZ 6205ZZ 30 x 42 x 7 25 x 37 x 7 WP-DF112M/MX WP-DF112M/MX All 6206ZZ 6205ZZ 30 x 42 x 7 25 x 37 x 7 WP-DF132S/SX/MX WP-DF132S/SX/MX All 6208ZZ 6305ZZ 40 x 52 x 7 25 x 37 x 7 WP-DF160M/L WP-DF160M/L All 6309ZZ 6307ZZ 45 x 60 x 8 35 x 47 x 7 WP-DF180M/L WP-DF180M/L All 6310ZZ 6308ZZ 50 x 65 x 8 40 x 52 x 7 WP-UDF200LX WP-DF200L/LX All x 80 x 8 (3) 60 x 80 x 8 (3) WP-UDF225S WP-DF225S All x 90 x 10 (4) 65 x 90 x 10 (4) WP-UDF225M WP-DF225M All x 90 x 10 (4) 70 x 90 x 10 (4) WP-UDF250ME WP-UDF280SE WP-UDF280ME WP-UDF315SE WP-UDF315ME WP-DF250S WP-DF250M WP-DF280S WP-DF280M WP-DF315S WP-UDF315M/L WP-DF315M/L WP-UDF355S/M/L WP-DF355S/M/L x 90 x 10 (4) 70 x 90 x 10 (4) 4up x 110 x 10 (3) 80 x 110 x 10 (3) x 90 x 10 (4) 70 x 90 x 10 (4) 4up x 120 x 12 (3) 90 x 120 x 12 (3) x 90 x 10 (4) 70 x 90 x 10 (4) 4up x 120 x 12 (3) 90 x 120 x 12 (3) x 90 x 10 (4) 70 x 90 x 10 (4) 4up x 120 x 12 (3) 90 x 120 x 12 (3) x 90 x 10 (4) 70 x 90 x 10 (4) 4up x 120 x 12 (3) 90 x 120 x 12 (3) x 90 x 10 (4) 70 x 90 x 10 (4) 4up x 120 x 12 (3) 90 x 120 x 12 (3) 2 N x 90 x 10 (4) 70 x 90 x 10 (4) 4up N x 145 x 14 (3) 115 x 145 x 14 (3) (1) - Frame sizes 80 and 90 have bearings with CN clearances, frame sizes 100 to 355 have bearings with C3 clearance medium series (2) - Size are in mm, and represent bore x diameter x width Material: (3) - Nitrile rubber (4) - Silicon rubber Grease life expected at 80 C bearing temperature x 10 3 hours Type 3000 min min min min -1 European BS Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical WP-DF WP-DF WP-DF132 WP-DF WP-DF160 WP-DF WP-DF180 WP-DF WP-UDF200LX WP-DF200L/LX WP-UDF225S WP-DF225S WP-UDF225M WP-DF225M WP-UDF250ME WP-DF250S WP-UDF280SE WP-DF250M WP-UDF280ME WP-DF280S WP-UDF315SE WP-DF280M WP-UDF315ME WP-DF315S WP-UDF315M/L WP-DF315M/L WP-UDF355S/M/L (1) WP-DF355S/M/L WP-UDF355S/M/L (2) WP-DF355S/M/L (1) - DE = Drive End (2) - NDE = Non Drive End 29

30 Technical information - cast iron frame: Mechanical Approximate shipping specifications European Type BS Type Net weight (kg) Gross weight (kg) Cubage (m 3 ) WP-DF80M WP-DF80M WP-DF90SX/LX WP-DF90SX/LX WP-DF100LF WP-DF100LF WP-DF112M/MX WP-DF112M/MX WP-DF132S/SX WP-DF132S/SX WP-DF132M/MX WP-DF132M/MX WP-DF160M WP-DF160M WP-DF160L WP-DF160L WP-DF180M WP-DF180M WP-DF180L WP-DF180L WP-UDF200LX WP-DF200L/LX WP-UDF225S WP-DF225S WP-UDF225M WP-DF225M WP-UDF250ME WP-DF250S WP-UDF280SE WP-DF250M WP-UDF280ME WP-DF280S WP-UDF315SE WP-DF280M WP-UDF315ME WP-DF315S WP-UDF315M WP-DF315M WP-UDF315L WP-DF315L WP-UDF355S WP-DF355S WP-UDF355M WP-DF355M WP-UDF355L WP-DF355L Table includes average motor weight with B3 (foot) mounting type. Axial and radial loads frames Maximum permissible external axial and radial loads in Newtons * Type WP-DF80M WP-DF90SX/LX WP-DF100LF WP-DF112M/MX WP-DF132S/SX/M/MX WP-DF160M/L WP-DF180 M/L Poles Horizontal shaft Vertical shaft Maximum Load towards motor Load away from motor Load towards motor Shaft up Load away from motor Load towards motor Shaft down Load away from motor permissible radial load end of shaft (horizontal mounting) * All figures are based on Lna bearing life of hours. Lna = adjusted L10 life rating taking account of: - reliability - material improvements - lubrication conditions 30

31 Technical information - cast iron frame: Mechanical Axial and radial loads frames Maximum permissible external axial thrust and radial loads in Newtons [N] * Type WP-UDF200LX WP-DF200L/LX 1 WP-UDF225S 1 WP-UDF225M WP-DF225M 1 WP-UDF250ME WP-DF250S 1 WP-UDF280SE WP-DF250M 1 WP-UDF280ME WP-DF280S 1 WP-UDF315SE WP-DF280M 1 WP-UDF315ME WP-DF315S 1 WP-UDF315M WP-DF315M 1 WP-UDF315L WP-DF315L 1 WP-UDF355S WP-DF355S 1 WP-UDF355M WP-DF355M 1 WP-UDF355L WP-DF355L 1 Poles Horizontal shaft Load towards motor Load away from motor Load towards motor Vertical shaft Maximum permissible radial load end of shaft (horizontal mounting) Shaft up Shaft down Standard ball bearing Roller bearing Load away from motor Load towards motor Load away from motor European frame BS frame European frame * All figures are based on Lna bearing life of hours. Lna = adjusted L10 life rating taking account of:- - reliability - material improvements - lubrication conditions 1 - BS frame reference BS frame 31

32 Technical information: Electrical Typical speed/current curve Typical speed/current curve Description I A M A M S MK MN Starting current Full load current Starting torque or locked rotor torque Pull up torque or run up torque Pull out torque or breakdown torque Full load torque Frame size Typical speed/torque curve Frame size Typical speed/torque curve Torque/speed curves for specific motors can be supplied on request. Performance figures are subject to IEC tolerance. Performance figures are based on a 400 volt winding. To calculate IN on special voltages, multiply the IN at 400 volts by the following factors: Voltage Factor Notes During the run up period in Star, there must be an adequate excess of motor torque over the load torque. The change to delta must not occur until the motor is near the operating speed. Frame size Frame size Motors are wound for either 230/400 volts or 400/690 volts. Connection diagrams Star Delta Dual Voltage Thermistors W2 U2 V2 U1 V1 W1 D.O.L. W2 U2 V2 U1 V1 W1 TP TP Connect to thermistor control unit. L1 L2 L3 L1 L2 L3 W2 U2 V2 Y/ W2 U2 V2 Y Heaters U1 V1 W1 U1 V1 W1 Motors output power => 4kW HE HE Connect to single phase voltage. 32