Andreas Gebhardt. Rapid Prototyping HANSER. Hanser Publishers, Munich Hanser Gardner Publications, Inc., Cincinnati

Save this PDF as:
 WORD  PNG  TXT  JPG

Size: px
Start display at page:

Download "Andreas Gebhardt. Rapid Prototyping HANSER. Hanser Publishers, Munich Hanser Gardner Publications, Inc., Cincinnati"

Transcription

1 Andreas Gebhardt Rapid Prototyping HANSER Hanser Publishers, Munich Hanser Gardner Publications, Inc., Cincinnati

2 Contents 1 Product Development - Product Formation - Rapid Product Development New Demands - New Processes Changing Conditions for Product Development - Critical Factors Affecting Success Consequences for Product Development Critical Factors for Success and Competitive Strategies The Key Factor of Time Simultaneous Engineering - Concurrent Engineering Classical Steps of Product Development Requirements for New Product-Development Strategies The Principle of Simultaneous Engineering Models Model Classes Influence of Models to Speed Up Product Development Model Making by Rapid Prototyping as an Element of Simultaneous Engineering Rapid Prototyping Models as Guarantors of a Defined Database Definition: Rapid Prototyping - Rapid Tooling - Rapid Manufacturing Relating Rapid Prototyping Models to Product Development Phases 27 2 Characteristics of Generative Manufacturing Processes Basic Principles of Rapid Prototyping Processes Generation of Layer Information Description of the Geometry by a 3D Data Record Data Flow Modeling 3D Bodies in a Computer by Means of 3D CAD Generation of Geometrical Layer Information on Single Layers Projection of Geometrical Layer Information on the Layer Generation of the Physical Layer Model Solidification of Liquid Materials Photopolymerization - Stereolithography (SL) Generation from the Solid Phase Melting and Solidification of Powders and Granules - Laser Sintering (LS) Cutting from Foils - Layer Laminate Manufacturing (LLM) Melting and Solidification Out of the Solid Phase - Fused Layer Modeling (FLM) 67

3 XII Contents Conglutination of Granules and Binders - 3 D Printing Solidification from the Gaseous Phase - Laser Chemical Vapor Deposition (LCVD) Other Processes Classification of Generative Production Processes Summarizing Evaluation of the Theoretical Potentials of Rapid Prototyping Processes 72 Industrial Rapid Prototyping Systems Rapid Prototyping Process Chain Data Technique Prototyper Photopolymerization - Stereolithography (SL) Machine Specific Basic Principles StereoLithography Apparatus (SLA) - 3D Systems STEREOS-EOS Stereolithography -Fockele & Schwarze (F&S) Solid Ground Curing - Cubital Micro-stereolithography -MicroTEC Stereolithography -EnvisionTechnologies lll Stereolithography - Poly Jet - Objet Laser Sintering Machine-Specific Basic Principles Selective Laser Sintering - 3D Systems / DTM Laser Sintering - EOS Selective Laser Melting -Fockele & Schwarze Laser Cusing, Concept Laser Layer Laminate Manufacturing (LLM)) Machine-Specific Basic Principles Laminated Object Manufacturing (LOM) - Cubic Technologies / Helisys Rapid Prototyping System - Kinergy Selective Adhesive and Hot Press Process (SAHP) - Kira JP Systems 5 - Schroff Development Corp Layer Milling Process (LMP) -Zimmermann Stratoconception - Charlyrobot Stratified Object Manufacturing (SOM) -ERATZ/MEC Extrusion Processes Fused Deposition Modeling (FDM) - Stratasys Multiphase Jet Solidification (MJS) - ITP D Plotter - Stratasys ModelMaker- Solidscape / Sanders Prototype, Inc Multijet Modeling (MJM) - 3D Systems Three-Dimensional Printing (3DP) Processes 178

4 Contents XIII Rapid Prototyping System-Z Corporation Rapid Tooling System-ExtrudeHone Direct Shell Production Casting (DSPC) - Soligen Laser Generation Laser Engineered Net Shaping (LENS) - Optomec Conventional Prototype Processes and Hybrid Processes Conventional Processes: High-Speed Cutting (HSC) Hybrid Processes: Controlled Metal Buildup (CMB) Comparison of Rapid Prototyping Processes and Conventional Processes Summarizing Evaluation of Rapid Prototyping Processes Model Accuracy Surfaces Benchmark Tests and User Parts Comparative Evaluation of Prototypers for Functional Prototypes by Comparing Build Chambers, Accuracy, and Build Times Categorization of Prototypers m Model Classes Development Targets Follow-Up Processes Target Material Plastic Target Material Metal Rapid Tooling Principal Ways to Metal Tools Metal Tools Based on Plastic Rapid Prototyping Models Precision Casting of Rapid Prototyping Master Models Castings from Stereolithography Models Direct Use of Stereolithography Indirect Use of Stereolithography Metal Tools Based on Plastic Rapid Prototyping Processes Metal Tools Based on Metal Rapid Prototyping Processes Multi-Component Metal Powder LASER Sintering Single-Component Metal Powder Laser Sintering Laser Generation Summary and Perspectives Applications Rapid Prototyping in Industrial Product Development Example: Pump Housing Example: Office Lamp Example: Integrated Lamp Socket Example: Model Digger Arm Example: LCD Projector 246

5 XIV Contents Example: Capillary Bottom for Flower Pots Example: Casing for a Coffeemaker Example: Intake Manifold of a Four-Cylinder Engine Rapid Tooling in Industrial Product Development Example: Turbocharger Casing Example: Two-Piece Electric Connector Example: Injection Mold Headlight Dipper Arm Example: Permanent Mold for Precision Casting Models Rapid Prototyping for the Evaluation of Calculating Methods Models to Be Used in Calculating Methods - General Example: Photoelastic Stress Analysis for a Cam Rod of a Truck Engine Example: Thermoelastic Stress Analysis for Verifying the Stability of a Car Wheel Rim Rapid Prototyping in Medicine Anatomic Facsimile Models Taylored Implants Characteristics of Medical Models Example: Anatomic Facsimilies for a Reconstructive Osteotomy Example: Covering of a Cranium Defect by Titanium Implant (Cranioplasty) Rapid Prototyping in Art, Archaeology and Architecture Model Making m Art and Design Example Art: Computer Sculpture, Georg Glückman Example Design: Bottle Opener Example Archaeology: Bust of Queen Teje Model Building in Architecture Example Architecture: German Pavilion at Expo ' Example Architecture: House building Project Economic Aspects Strategic Aspects Operative Aspects Establishing the Optimal Rapid Prototyping Process or Processes Establishing the Costs of Rapid Prototyping Processes Service Make or Buy? Future Rapid Prototyping Processes Selected Trends in Material Development Application: Precision Casting Application: Simulation of Series Materials Selected Trends of Process Development Laser Sintering of One-Component Materials Laser Sintering in a Powder Bed - Selective Laser Powder Remelting (SLPR) 298

6 Contents XV Process Principle Characteristics of Quality Examples of Applications Laser Generation Principle of Process Quality Characteristics Examples of Application 309 Appendix 315 Al Economic Model by Siegwart and Singer 315 A2 Properties and Technical Data of Rapid Prototyping Systems and -Materials 320 A3 Abbreviations 364 References, Bibliography 365 Index 371

RAPID PROTOTYPING. Principles and Applications. RAFIQ NOORANI, Ph.D. Professor of Mechanical Engineering Loyola Marymount University Los Angeles, CA

RAPID PROTOTYPING. Principles and Applications. RAFIQ NOORANI, Ph.D. Professor of Mechanical Engineering Loyola Marymount University Los Angeles, CA RAPID PROTOTYPING Principles and Applications RAFIQ NOORANI, Ph.D. Professor of Mechanical Engineering Loyola Marymount University Los Angeles, CA WILEY JOHN WILEY & SONS, INC. CONTENTS Preface Acknowledgments

More information

Rapid Prototyping & Rapid Tooling. Corso di Sistemi integrati di Produzione A.A Prof. G. A. Berti

Rapid Prototyping & Rapid Tooling. Corso di Sistemi integrati di Produzione A.A Prof. G. A. Berti Rapid Prototyping & Rapid Tooling Corso di Sistemi integrati di Produzione A.A.2004-05 Prof. G. A. Berti Rapid Prototyping achievements Reduction in prototyping times (from weeks to days) Reduction in

More information

NASA FACULTY FELLOWSHIP PROGRAM MARSHALL SPACE FLIGHT CENTER THE UNIVERSITY OF ALABAMA

NASA FACULTY FELLOWSHIP PROGRAM MARSHALL SPACE FLIGHT CENTER THE UNIVERSITY OF ALABAMA 2002 NASA FACULTY FELLOWSHIP PROGRAM MARSHALL SPACE FLIGHT CENTER THE UNIVERSITY OF ALABAMA Development of Processing Parameters for Organic Binders Using Selective Laser Sintering Prepared By: Academic

More information

Sample Pages. Andreas Gebhardt, Jan-Steffen Hötter. Additive Manufacturing. 3D Printing for Prototyping and Manufacturing

Sample Pages. Andreas Gebhardt, Jan-Steffen Hötter. Additive Manufacturing. 3D Printing for Prototyping and Manufacturing Sample Pages Andreas Gebhardt, Jan-Steffen Hötter Additive Manufacturing 3D Printing for Prototyping and Manufacturing Book ISBN: 978-1-56990-582-1 ebook ISBN: 978-1-56990-583-8 For further information

More information

uv.eb West 2015 Dr. Mike J. Idacavage PL Industries A division of Esstech, Inc. March 10, 2015

uv.eb West 2015 Dr. Mike J. Idacavage PL Industries A division of Esstech, Inc. March 10, 2015 uv.eb West 2015 Dr. Mike J. Idacavage PL Industries A division of Esstech, Inc. March 10, 2015 Agenda Intro to 3D Printing Overview of 3D Printing Technology UV Curable 3D Printing Strength, Weaknesses,

More information

Rapid prototyping. CAD / lecture. October 5, 2010. TO&I Vermelding onderdeel organisatie

Rapid prototyping. CAD / lecture. October 5, 2010. TO&I Vermelding onderdeel organisatie 1 Rapid prototyping is: Rapid prototyping is an additive (layered) digital fabrication technology Layers of material are added forming the final 3d physical model The digital data of the virtual 3d model

More information

Advanced Manufacturing Choices

Advanced Manufacturing Choices Advanced Manufacturing Choices MAE 195-MAE 156 Spring 2009, Dr. Marc Madou Class 8: Rapid Prototyping By Dr. Miodrag Micic, mmicic@mpbio.com Two Ways for Fabrication: Substractive manufacturing Additive

More information

RAPID PROTOTYPING Brandenburg University of Technology Cottbus February 2010 SEPPO AARNIO

RAPID PROTOTYPING Brandenburg University of Technology Cottbus February 2010 SEPPO AARNIO RAPID PROTOTYPING Brandenburg University of Technology Cottbus 4.-5. February 2010 15/02/2010 SEPPO AARNIO THREE PHASES OF DEVELOPMENT LEADING TO RAPID PROTOTYPING MANUAL PROTOTYPING SOFT or VIRTUAL PROTOTYPING

More information

PRELIMINARY COMPONENT INTEGRATION USING RAPID PROTOTYPING TECHNIQUES

PRELIMINARY COMPONENT INTEGRATION USING RAPID PROTOTYPING TECHNIQUES J! PRELIMINARY COMPONENT INTEGRATION USING RAPID PROTOTYPING TECHNIQUES by Ken Cooper National Aeronautics and Space Administration Building 4707, Marshall Space Flight Center George C. Marshall Space

More information

RAPID PROTOTYPING. Learning Objectives: By the end of the lecture the student should be able to: Explain the fundamentals of Rapid Prototyping

RAPID PROTOTYPING. Learning Objectives: By the end of the lecture the student should be able to: Explain the fundamentals of Rapid Prototyping RAPID PROTOTYPING Learning Objectives: By the end of the lecture the student should be able to: Explain the fundamentals of Rapid Prototyping Outline and explain differences of Rapid Prototyping Technologies

More information

GLOBAL MANUFACTURING. ARAUJO, Anna Carla AUG, 2015 Mechanical Engineering Department POLI/COPPE/UFRJ

GLOBAL MANUFACTURING. ARAUJO, Anna Carla AUG, 2015 Mechanical Engineering Department POLI/COPPE/UFRJ GLOBAL MANUFACTURING ARAUJO, Anna Carla AUG, 2015 Mechanical Engineering Department POLI/COPPE/UFRJ Workpiece Presentation Powder Metallurgy and Additive Manufacturing [#7] Powder Metallurgy PM parts can

More information

Theoretical and Experimental Contributions Regarding the Optimization of Rapid Prototyping Technologies

Theoretical and Experimental Contributions Regarding the Optimization of Rapid Prototyping Technologies TECHNICAL UNIVERSITY OF CLUJ-NAPOCA FACULTY OF MACHINE BUILDING Theoretical and Experimental Contributions Regarding the Optimization of Rapid Prototyping Technologies Doctoral thesis ABSTRACT Scientific

More information

Understanding Manufacturing. Manufacturing Processes. Understanding Manufacturing. Understanding Manufacturing. Understanding Manufacturing

Understanding Manufacturing. Manufacturing Processes. Understanding Manufacturing. Understanding Manufacturing. Understanding Manufacturing Manufacturing Processes Chapter 8 Manufacturing involves making products from raw materials by various processes, machinery, and operations Manufacturing has the important function of adding value Manufacturing

More information

3D Printing, Additive Manufacturing, and Solid Freeform Fabrication: The Technologies of the Past, Present

3D Printing, Additive Manufacturing, and Solid Freeform Fabrication: The Technologies of the Past, Present and Future Joseph J Beaman NSF Additive Manufacturing Workshop 3D Printing, Additive Manufacturing, and Solid Freeform Fabrication: The Technologies of the Past, Present The University of Texas Solid

More information

Additive Manufacturing: Processes and Standard Terminology

Additive Manufacturing: Processes and Standard Terminology Additive Manufacturing: Processes and Standard Terminology Gary Coykendall Copyright Edmonds Community College 2012; Permission granted for use and reproduction for educational purposes only. Abstract

More information

TUTOR NOTES. How to use this pack. Rapid prototyping in schools. Definition

TUTOR NOTES. How to use this pack. Rapid prototyping in schools. Definition TUTOR NOTES How to use this pack This pack is aimed at students studying for both Intermediate 2 and Higher Product Design. Students of other subjects might find it useful, and a Curriculum Map has been

More information

Metal Additive Manufacturing principes en toepassingen

Metal Additive Manufacturing principes en toepassingen Metal Additive Manufacturing principes en toepassingen Henk Buining Henk.Buining@tno.nl T 0888 66 55 83 2 High-tech Systems & Materials Afdeling: Equipment for Additive Manufacturing 15 medewerkers op

More information

RAPID PROTOTYPING. Dr. M. Sayuti, ST.,M.Sc JURUSAN TEKNIK INDUSTRI FAKULTAS TEKNIK UNIVERSITAS MALIKUSSALEH 2016

RAPID PROTOTYPING. Dr. M. Sayuti, ST.,M.Sc JURUSAN TEKNIK INDUSTRI FAKULTAS TEKNIK UNIVERSITAS MALIKUSSALEH 2016 RAPID PROTOTYPING Dr. M. Sayuti, ST.,M.Sc JURUSAN TEKNIK INDUSTRI FAKULTAS TEKNIK UNIVERSITAS MALIKUSSALEH 2016 CONTENTS OVERVIEW INTRODUCTION CLASSIFICATION METHODOLOGY TYPES OF RP APPLICATION PRODUCT

More information

Rapid Prototyping T A R E K A. T U T U N J I

Rapid Prototyping T A R E K A. T U T U N J I Rapid Prototyping T A R E K A. T U T U N J I Prototype A prototype can be defined as a model that represents a product or system. This model is usually used for functionality testing and product visualization.

More information

Sample Pages. Andreas Gebhardt. Understanding Additive Manufacturing. Rapid Prototyping - Rapid Tooling - Rapid Manufacturing

Sample Pages. Andreas Gebhardt. Understanding Additive Manufacturing. Rapid Prototyping - Rapid Tooling - Rapid Manufacturing Sample Pages Andreas Gebhardt Understanding Additive Manufacturing Rapid Prototyping - Rapid Tooling - Rapid Manufacturing ISBN (Buch): 978-3-446-42552-1 ISBN (E-Book): 978-3-446-43162-1 For further information

More information

3D-Tulostuksen mahdollisuudet nyt ja tulevaisuudessa

3D-Tulostuksen mahdollisuudet nyt ja tulevaisuudessa Teknologia- ja metalliteollisuuden seminaari Marraskuu 2015 3D-Tulostuksen mahdollisuudet nyt ja tulevaisuudessa Jouni Partanen, Aalto University Lääketieteen sovellutukset Kirurkinen suunnittelu Kirurkinen

More information

RAPID PROTOTYPING TECHNOLOGIES, APPLICATIONS AND PART DEPOSITION PLANNING

RAPID PROTOTYPING TECHNOLOGIES, APPLICATIONS AND PART DEPOSITION PLANNING RAPID PROTOTYPING TECHNOLOGIES, APPLICATIONS AND PART DEPOSITION PLANNING Pulak M. Pandey Department of Mechanical Engineering Indian Institute of Technology Delhi Email: pmpandey@mech.iitd.ac.in 1. INTRODUCTION

More information

1) Introduction to 3D Printing

1) Introduction to 3D Printing 1) Introduction to 3D Printing General explanation of 3D Printing: A method of manufacturing known as Additive manufacturing, due to the fact that instead of removing material to create a part, the process

More information

Heath and Safety Considerations for 3-D Printers in the Era of Rapid Prototyping. Andrew Kalil CIH,CSP MIT Lincoln Laboratory

Heath and Safety Considerations for 3-D Printers in the Era of Rapid Prototyping. Andrew Kalil CIH,CSP MIT Lincoln Laboratory Heath and Safety Considerations for 3-D Printers in the Era of Rapid Prototyping Andrew Kalil CIH,CSP MIT Lincoln Laboratory What is 3-D printing? In contrast to subtractive manufacturing technologies

More information

3D Printing and Structural Analysis: Is There an Alternative to FE Analysis for Quick Design Info & for FEM Validation?

3D Printing and Structural Analysis: Is There an Alternative to FE Analysis for Quick Design Info & for FEM Validation? Orange County Chapter 3D Printing and Structural Analysis: Is There an Alternative to FE Analysis for Quick Design Info & for FEM Validation? FW Palmieri, Ph.D. 3/24/2014 Copyright 2014 Raytheon Company.

More information

Tool Design and Concurrent Engineering using Rapid Tooling Construction Methods

Tool Design and Concurrent Engineering using Rapid Tooling Construction Methods Section Number 3563 Tool Design and Concurrent Engineering using Rapid Tooling Construction Methods Nicole Hoekstra Engineering Technology Department Western Washington University Abstract Prior to rapid

More information

The standard in 3D printer control and cloud encryption

The standard in 3D printer control and cloud encryption The standard in 3D printer control and cloud encryption The standard in 3D printer control and cloud encryption The standard in 3D printer control and cloud encryption Jet Engine Parts Current 3D Printing

More information

Tutorial: Rapid Prototyping Technologies

Tutorial: Rapid Prototyping Technologies 1. Introduction Tutorial: Rapid Prototyping Technologies Rapid prototyping (RP) is a new manufacturing technique that allows for fast fabrication of computer models designed with three-dimension (3D) computer

More information

SERVICES AND CAPABILITIES. 1. Rapid prototyping

SERVICES AND CAPABILITIES. 1. Rapid prototyping SERVICES AND CAPABILITIES 1. Rapid prototyping What is rapid prototyping? Rapid prototyping (RP) or more recently Free Form Fabrication refers to the fabrication of a physical, three-dimensional part of

More information

Generative Manufacturing of Ceramic Parts Vision Rapid Prototyping Andreas Gebhardt 1

Generative Manufacturing of Ceramic Parts Vision Rapid Prototyping Andreas Gebhardt 1 Generative Manufacturing of Ceramic Parts Vision Rapid Prototyping Andreas Gebhardt 1 Introduction When Generative Manufacturing Processes had been introduced to the market in the early 1990s they were

More information

Realizing your Invention in Plastic: 3D Printing to Production Realizing Your Invention in Plastic (9/4/2013) 1

Realizing your Invention in Plastic: 3D Printing to Production Realizing Your Invention in Plastic (9/4/2013) 1 Presentation to the Inventors Association of Arizona 9/4/2013 Realizing your Invention in Plastic: 3D Printing to Production 1 Agenda Goal: High level introduction to key things you need to know if you

More information

Rapid Prototyping. Training Objective

Rapid Prototyping. Training Objective Training Objective After watching the program and reviewing this printed material, the viewer will understand the principles and practical applications of Rapid Prototyping. Basic concepts are explained

More information

RAPIDPROTOTYPINGSERVICE MODEL BY THE CDIO *) EDUCATIONAL FRAMEWORK

RAPIDPROTOTYPINGSERVICE MODEL BY THE CDIO *) EDUCATIONAL FRAMEWORK Poznan 11. 12.10.2010 RAPIDPROTOTYPINGSERVICE MODEL BY THE CDIO *) EDUCATIONAL FRAMEWORK *) Conceive Design Implement Operate Lauri Tenhunen Seppo Aarnio CDIO INNOVATION PROCESSES OF INDUSTRY RPS ELEMENTS

More information

3D CAD, CAM and Rapid Prototyping by Mitch Heynick and Ivo Stotz

3D CAD, CAM and Rapid Prototyping by Mitch Heynick and Ivo Stotz 3D CAD, CAM and Rapid Prototyping by Mitch Heynick and Ivo Stotz >> LAPA Digital Technology Seminar

More information

MOLDS FOR CASTING VEHICLE PARTS

MOLDS FOR CASTING VEHICLE PARTS MOLDS FOR CASTING VEHICLE PARTS N. Zaimović-Uzunović, University of Sarajevo, Faculty of Mechanical Engineering in Zenica I. Karabegović, University of Bihać, Technical Faculty in Bihać D. Ćurić, Foundry

More information

3D Printing & Medical Technology: New Risks & Potential for Liability Joe Coray, Vice President Corey LaFlamme, Assistant Vice President The Hartford

3D Printing & Medical Technology: New Risks & Potential for Liability Joe Coray, Vice President Corey LaFlamme, Assistant Vice President The Hartford 3D Printing & Medical Technology: New Risks & Potential for Liability Joe Coray, Vice President Corey LaFlamme, Assistant Vice President The Hartford http://www.thehartford.com/business-insurance/life-science-insurance

More information

COURSE: ADVANCED MANUFACTURING PROCESSES. Module No. 5: OTHER PROCESSES

COURSE: ADVANCED MANUFACTURING PROCESSES. Module No. 5: OTHER PROCESSES COURSE: ADVANCED MANUFACTURING PROCESSES Module No. 5: OTHER PROCESSES Lecture No-2 Rapid Prototyping Technology (RPT) Background: In this age of fast growth (rapid technology age), customer demands are

More information

3D Printing Technology

3D Printing Technology University of Pavia Dept. Of Clinical and Surgical Sciences 3D Printing Technology - Friday Meeting - June 7th, 2013 DICAr, Aula MS1 Stefania Marconi Outline 3D printing technology overview Objet 30 Pro

More information

DESIGN OF MANUFACTURING SYSTEMS BY RAPID PROTOTYPING TECHNOLOGY APPLICATION

DESIGN OF MANUFACTURING SYSTEMS BY RAPID PROTOTYPING TECHNOLOGY APPLICATION Annals of the University of Petroşani, Mechanical Engineering, 14 (2012), 104-111 104 DESIGN OF MANUFACTURING SYSTEMS BY RAPID PROTOTYPING TECHNOLOGY APPLICATION JOZEF NOVAK-MARCINCIN 1 Abstract: Rapid

More information

Your Single Source For Custom Parts.

Your Single Source For Custom Parts. Stereolithography (SLA) Stereolithography prototypes are constructed from a liquid photopolymer that is selectively cured using an ultraviolet laser. 50 Well Specimen Tray Focus group and presentation

More information

Digital Architectural Tools

Digital Architectural Tools Digital Architectural Tools Computer Graphics for Architects in 2001-02 (Arch6025) Marc Aurel Schnabel Wednesday, 26 September, 2001 Introduction It was only within the last few years that the advances

More information

3D printing: Additive processes in dentistry

3D printing: Additive processes in dentistry 3D printing: Additive processes in dentistry Following metal casting and dental ceramics,3d printing is the latest step in in the manufacture of replacement teeth. Professor Dr Constantin von See and Dr

More information

EXPERIENCES USING RAPID PROTOTYPING TECHNIQUES TO MANUFACTURE SHEET METAL FORMING TOOLS 00SE008

EXPERIENCES USING RAPID PROTOTYPING TECHNIQUES TO MANUFACTURE SHEET METAL FORMING TOOLS 00SE008 EXPERIENCES USING RAPID PROTOTYPING TECHNIQUES TO MANUFACTURE SHEET METAL FORMING TOOLS 00SE008 Prof. Dr.-Ing. D. H. Mueller and Dipl.-Ing. H. Mueller, BIBA (Bremer Institut für Betriebstechnik und angewandte

More information

DECISION SUPPORT SYSTEM IN RAPID PROTOTYPING TECHNOLOGY Arkadiusz Rzucidło, Grzegorz Budzik, Łukasz Przeszłowski

DECISION SUPPORT SYSTEM IN RAPID PROTOTYPING TECHNOLOGY Arkadiusz Rzucidło, Grzegorz Budzik, Łukasz Przeszłowski Transactions on Business and Engineering Intelligent Applications 111 DECISION SUPPORT SYSTEM IN RAPID PROTOTYPING TECHNOLOGY Arkadiusz Rzucidło, Grzegorz Budzik, Łukasz Przeszłowski Abstract: Article

More information

As published in PIM International

As published in PIM International As published in PIM International www.pim-international.com 64 Powder Injection Moulding International September 2012 Rapid prototyping of highperformance ceramics opens new opportunities for the CIM industry

More information

Chapter 5 POWDER-BASED RAPID PROTOTYPING SYSTEMS

Chapter 5 POWDER-BASED RAPID PROTOTYPING SYSTEMS Chapter 5 POWDER-BASED RAPID PROTOTYPING SYSTEMS 5.1 3D SYSTEMS SELECTIVE LASER SINTERING (SLS) 5.1.1 Company 3D Systems Corporation was founded by Charles W. Hull and Raymond S. Freed in 1986. The founding

More information

Kon Production Technology Special Topics (2016): 3D-Printing Design for AM and Digital Manufacturing Prof. Jouni Partanen Aalto University

Kon Production Technology Special Topics (2016): 3D-Printing Design for AM and Digital Manufacturing Prof. Jouni Partanen Aalto University : Design for AM and Digital Manufacturing Prof. Jouni Partanen Aalto University Ko-15.4126 Prod Tech Special Topics (2016): Lectures on Thursdays 14.15 16.00, Lecture hall K1-213 Jan 7 Feb 11 Feb 25 Mar

More information

QASIM AL-MALIKI, ALAA JABBAR QASIM AL-MALIKI

QASIM AL-MALIKI, ALAA JABBAR QASIM AL-MALIKI ISSN 2320-2602 Volume 4 No.10, October 2015 Jabbar Qasim Al-Maliki et al., International Journal of Advances in Computer Science and Technology, 4(10), October 2015, 161-165 International Journal of Advances

More information

MEM23131A Evaluate rapid prototyping applications

MEM23131A Evaluate rapid prototyping applications MEM23131A Evaluate rapid prototyping applications Release: 1 MEM23131A Evaluate rapid prototyping applications Modification History Release 1 (MEM05v9). Unit Descriptor This unit of competency covers the

More information

ADDITIVE PROCESSING AS A RAPID PROTOTYPING MANUFACTURING IN AUTOMOTIVE SECTORS

ADDITIVE PROCESSING AS A RAPID PROTOTYPING MANUFACTURING IN AUTOMOTIVE SECTORS ADDITIVE PROCESSING AS A RAPID PROTOTYPING MANUFACTURING IN AUTOMOTIVE SECTORS Lovepreet Singh 1, Rohit Sharma 2, Dr.Ashish Mathew 3 1,2 B.Tech. Scholar, 3 Professor,Vedant College of Engineering and Technology,

More information

The Prototyping Challenges with Micro Molding: A Comparative Study of Prototyping Methods for Micro Molding Applications

The Prototyping Challenges with Micro Molding: A Comparative Study of Prototyping Methods for Micro Molding Applications I. The Premise A lot has changed in the last 20+ years. Just two short decades ago our top speed personal computer processors were clocked at 386 MHz, hard drive space and RAM memory were still measured

More information

After watching the program and reviewing this printed material, the viewer will understand the principles of rapid tooling design and processes.

After watching the program and reviewing this printed material, the viewer will understand the principles of rapid tooling design and processes. Training Objective After watching the program and reviewing this printed material, the viewer will understand the principles of rapid tooling design and processes. Design aspects are detailed Indirect

More information

Prototyping Process Choosing the best process for your project

Prototyping Process Choosing the best process for your project Prototyping Process Choosing the best process for your project Proto Labs, Inc. 5540 Pioneer Creek Dr. Maple Plain, MN 55359 P: (763) 479 3680 F: (763) 479 2679 www.protolabs.com 2009 Proto Labs. All rights

More information

RAPID PROTOTYPING INDUSTRY ANALYSIS

RAPID PROTOTYPING INDUSTRY ANALYSIS RAPID PROTOTYPING INDUSTRY ANALYSIS By Team F Trevor Boehm Maria-Isabel Carnasciali M. Elizabeth Douglas Marco Gero Fernández Christopher Williams Presented to Professor Alan Flury December 1, 2004 1 Executive

More information

How does 3D printing effect the way we produce and consume products in the future?

How does 3D printing effect the way we produce and consume products in the future? How does 3D printing effect the way we produce and consume products in the future? Victor Carlier 2nd year - Product Design History In the late 1980 the first 3D printing technologies became visible under

More information

Brief Report on machines available in the 3D Printers market and their characteristics

Brief Report on machines available in the 3D Printers market and their characteristics Brief Report on machines available in the 3D Printers market and their characteristics by AJIU Asociaciòn de investigacion de la industria del juguete, conexas y afines, Contenido 1. 3D PRINTING... 3 2.

More information

The Business Case for 3D Printing

The Business Case for 3D Printing The Business Case for 3D Printing How to profit from 3D printing technology and how and when to invest. Don Carli CEO & Founder Nima Hunter Inc. www.nimahunter.com carli@nimahunter.com About Nima Hunter

More information

PROTOTYPING What is 3D printing?

PROTOTYPING What is 3D printing? PROTOTYPING What is 3D printing? CONTENT What is 3D printing Short history Applications WHAT IS 3D PRINTING? Additive Manufacturing (AM) = The process of joining materials to make three- dimensional solid

More information

Ningbo Yinzhou Keao Prototyping & Mould Factory Services include : CNC machining prototypes,

Ningbo Yinzhou Keao Prototyping & Mould Factory Services include : CNC machining prototypes, Ningbo Yinzhou Keao Prototyping & Mould Factory Services include : CNC machining prototypes, STEREOLITHOGRAPHY (SLA) Selective Laser Sintering (SLS) RTV MOLDING AND CAST URETHANE PROTOTYPES Tel : +86 574

More information

Integrating Rapid Prototyping Technology into the Curriculum

Integrating Rapid Prototyping Technology into the Curriculum Volume 17, Number 1 - November 2000 to January 2001 Integrating Rapid Prototyping Technology into the Curriculum By Dr. Kenneth Stier & Dr. Ryan Brown KEYWORD SEARCH CAD CAM Curriculum Manufacturing Rapid

More information

Casting Methods. Prof. Juhani Orkas

Casting Methods. Prof. Juhani Orkas Casting Methods Prof. Juhani Orkas Overview Google Books: Handbuch für technisches Produktdesign Lost mould Permanent pattern Sand casting Manual shaping Mechanical shaping Shell moulding Ceramic moulding

More information

A COMPARATIVE STUDY OF RAPID PROTOTYPING SYSTEMS. University of Missouri. In Partial Fulfillment. Of the Requirements for the Degree

A COMPARATIVE STUDY OF RAPID PROTOTYPING SYSTEMS. University of Missouri. In Partial Fulfillment. Of the Requirements for the Degree A COMPARATIVE STUDY OF RAPID PROTOTYPING SYSTEMS A Thesis presented to the Faculty of the Graduate School University of Missouri In Partial Fulfillment Of the Requirements for the Degree Master of Science

More information

Allison Rae Paramount Industries Rhode Island School of Design ID 87. Prototyping Overview

Allison Rae Paramount Industries Rhode Island School of Design ID 87. Prototyping Overview Allison Rae Paramount Industries Rhode Island School of Design ID 87 Prototyping Overview Prototyping for Mechanical Parts Paramount Industries Started as prototyping vendor, then added: Industrial Design

More information

PRIME Faraday Partnership

PRIME Faraday Partnership Prime Faraday Technology Watch Utilising Rapid Product Development and Late Customisation Methodologies within Manufacturing SMEs In this report, methodologies of rapid product development (RPD) and late

More information

BUFFALO MANUFACTURING WORKS. Gardner Carrick Vice President The Manufacturing Institute

BUFFALO MANUFACTURING WORKS. Gardner Carrick Vice President The Manufacturing Institute BUFFALO MANUFACTURING WORKS Gardner Carrick Vice President The Manufacturing Institute 2 The Manufacturing Institute is the authority on the attraction, qualification, and development of worldclass manufacturing

More information

Contents. Introduction. Case study 1 SLA/Wind Tunnel Model. Case study 2 SLA/Chess Set. Case study 3 Rapid Casting/Gearbox

Contents. Introduction. Case study 1 SLA/Wind Tunnel Model. Case study 2 SLA/Chess Set. Case study 3 Rapid Casting/Gearbox Rapid Prototyping techniques allow cost effective models and prototype parts to be produced in a few days. Contents Introduction Case study 1 SLA/Wind Tunnel Model Case study 2 SLA/Chess Set Case study

More information

Challenge. Today s manufacturers and. product designers demand. fast turnaround of quality parts. to remain competitive and

Challenge. Today s manufacturers and. product designers demand. fast turnaround of quality parts. to remain competitive and Challenge Today s manufacturers and product designers demand fast turnaround of quality parts to remain competitive and effectively bring new products to market. But beyond speed and efficiency, effective

More information

RAPID PRODUCT DEVELOPMENT

RAPID PRODUCT DEVELOPMENT Rapid Product Development and Rapid Prototyping service American Engineering Group (AEG) offer rapid product development service, a rapid and more costeffective solution for manufacturing. Bringing new

More information

Francis Owusu-Dompreh. for the Degree of. Master of Science in Engineering. in the. Industrial and Systems Engineering. Program

Francis Owusu-Dompreh. for the Degree of. Master of Science in Engineering. in the. Industrial and Systems Engineering. Program Application of Rapid Manufacturing Technologies to Integrated Product Development in Clinics and Medical Manufacturing Industries. by Francis Owusu-Dompreh Submitted in Partial Fulfillment of the Requirements

More information

Additive Manufacturing of tooling for low volume production of Fibre Reinforced Plastic

Additive Manufacturing of tooling for low volume production of Fibre Reinforced Plastic Additive Manufacturing of tooling for low volume production of Fibre Reinforced Plastic Master s thesis in Product Development and Production Engineering OSKAR ADAMSSON MATHIAS BERGFJORD Department of

More information

Selecting Rapid Prototyping Systems

Selecting Rapid Prototyping Systems Volume 18, Number 1 - November 2001 to January 2002 Selecting Rapid Prototyping Systems By Dr. Ryan Brown and Dr. Kenneth W. Stier KEYWORD SEARCH CAD CAM Design Manufacturing Rapid Prototyping Reviewed

More information

3d printing technology. Dronacharya College of Engineering, Khentawas, Gurgaon, India

3d printing technology. Dronacharya College of Engineering, Khentawas, Gurgaon, India 3d printing technology Vaibhav kumar 1*,shreyank gupta 2,vivek anand 3,vikas wariyal 4,varun choudhary 5 Abstract Dronacharya College of Engineering, Khentawas, Gurgaon, India Our paper is based on 3d

More information

Rapid prototyping. Global competition, product customisation, accelerated product. Compression Tool. A time compression tool.

Rapid prototyping. Global competition, product customisation, accelerated product. Compression Tool. A time compression tool. DUC PHAM OBE FREng AND STEFAN DIMOV MANUFACTURING ENGINEERING CENTRE, CARDIFF UNIVERSITY TECHNOLOGY AND INNOVATION Images show the frozen stress distribution for a model of an aeroengine turbine rotor

More information

Concurrent Manufacturing Activities Engineering Materials

Concurrent Manufacturing Activities Engineering Materials Mechatronics Technology Dr. Jinming Zhou Outline Overview of manufacturing technology - 1 Overview of manufacturing technology - 2 CNC machine Intelligent machining Home work Division of materials and

More information

Limerick Institute of Technology Engineering Week Presentation 2016

Limerick Institute of Technology Engineering Week Presentation 2016 Leaving Certificate Engineering prescribed topic 2016 Basic principles of operation and applications of rapid prototyping processes Presented by: Ciaran O Loughlin Department of Mechanical & Automobile

More information

Product Design (Part 4)

Product Design (Part 4) Product Design (Part 4) Engineering Drawing Chapter 16 Drawing Standards Line conventions and lettering- ANSI/ASME Y14.2M-1992 Multiview and sectional view drawings- ANSI/ASME Y14.3M-1994 Pictorial drawing-ansi/asme

More information

Rapid Prototyping & Additive Manufacturing

Rapid Prototyping & Additive Manufacturing Discover The Magic Of Unlimited Design Sauber Aerodynamik AG I I 2016 Page 1 Your Advantages Discover the magic of rapid prototyping What is Rapid Prototyping? Rapid Prototyping (RP) is magical. In conventional

More information

3D opportunity: Additive manufacturing paths to performance, innovation, and growth. Dr. Mark J. Cotteleer. October 1, 2014. Deloitte Services, LLP

3D opportunity: Additive manufacturing paths to performance, innovation, and growth. Dr. Mark J. Cotteleer. October 1, 2014. Deloitte Services, LLP 3D opportunity: Additive manufacturing paths to performance, innovation, and growth October 1, 2014 Dr. Mark J. Cotteleer Deloitte Services, LLP Closing thoughts to keep in mind as you evaluate the business

More information

Revolutionizing Healthcare: How 3D Printing is Creating New Business Opportunities A SMARTECH WHITE PAPER

Revolutionizing Healthcare: How 3D Printing is Creating New Business Opportunities A SMARTECH WHITE PAPER Revolutionizing Healthcare: How 3D Printing is Creating New Business Opportunities A SMARTECH WHITE PAPER PUBLISHED MARCH 2015 This White Paper is based on market research and industry analysis carried

More information

A Study on Investment Casting Directly with Plastic Rapid Prototype Patterns

A Study on Investment Casting Directly with Plastic Rapid Prototype Patterns November 2010, Volume 4, No.11 (Serial No.36) Journal of Materials Science and Engineering, ISSN 1934-8959, USA A Study on Investment Casting Directly with Plastic Rapid Prototype Patterns Songhao Wang

More information

3D Printing & Additive Manufacturing Proof-of-Concept Services the University of California Irvine

3D Printing & Additive Manufacturing Proof-of-Concept Services the University of California Irvine 3D Printing & Additive Manufacturing Proof-of-Concept Services Calit2 @ the University of California Irvine The RapidTech Center How can we help you? AM Technology & Process Consulting Early Stage Concept

More information

ID@GT prepared by Gabe Landes for T. Purdy 2009

ID@GT prepared by Gabe Landes for T. Purdy 2009 Rapid prototyping is the automatic construction of physical objects using solid freeform fabrication. The first techniques for rapid prototyping became available in the late 1980s and were used to produce

More information

Fused Deposition Modeling: A Technology Evaluation

Fused Deposition Modeling: A Technology Evaluation Fused Deposition Modeling: A Technology Evaluation Todd Grimm T. A. Grimm & Associates, Inc. Selecting the best rapid prototyping process can be challenging. Without hands-on experience, uncovering both

More information

An Evaluation of Some Low-cost Rapid Prototyping Systems for Educational Use

An Evaluation of Some Low-cost Rapid Prototyping Systems for Educational Use An Evaluation of Some Low-cost Rapid Prototyping Systems for al Use Wayne Helmer, Damon Mobbs Arkansas Tech University, Arkansas Tech University, Abstract Rapid Prototyping (RP) technology and methods

More information

Application of Rapid Prototyping Technology to Earmold Production

Application of Rapid Prototyping Technology to Earmold Production Fourth LACCEI International Latin American and Caribbean Conference for Engineering and Technology (LACCET 2006) Breaking Frontiers and Barriers in Engineering: Education, Research and Practice 21-23 Jun

More information

Rapid Prototyping Technologies. May, 2016

Rapid Prototyping Technologies. May, 2016 Rapid Prototyping Technologies May, 2016 WE HAVE ALL THE NECESSARY TOOLS TO ENSURE THE FINAL SUCCESS OF YOUR PROTOTYPE. Andaltec can help you in all the steps, from the design to fully finished prototype

More information

How to Effectively Move from 3D Printing to Injection Molding. Tony Holtz Technical Specialist, Proto Labs

How to Effectively Move from 3D Printing to Injection Molding. Tony Holtz Technical Specialist, Proto Labs How to Effectively Move from 3D Printing to Injection Molding Tony Holtz Technical Specialist, Proto Labs Overview 3D Printing CNC Machining Injection Molding Design Considerations for Injection Molding

More information

Rapid Prototyping Technology in South Africa

Rapid Prototyping Technology in South Africa Rapid Prototyping Technology in South Africa Dr Willie du Preez Manager: Metals & Metals Processes CSIR Institute of Inventors and Innovators 13 April 2011 RAPDASA 2011 Slide 1 Overview What is Rapid Prototyping?

More information

e-manufacturing Solutions

e-manufacturing Solutions Laser-sintering produces directly from 3D CAD data fast, flexibly and cost-effectively. Process and Benefits Process Laser-sintering is a generative layer manufacturing technology. Any three-dimensional

More information

Development/ 3D Modelling Calculations and Sizing Design Eco-design Expert knowledge Software Virtual prototyping Simulation.

Development/ 3D Modelling Calculations and Sizing Design Eco-design Expert knowledge Software Virtual prototyping Simulation. BUSINESS FIELDS REPRESENTED: Studies and development Equipment supply Raw materials Additive manufacturing Rapid prototyping Design and manufacture of rapid tooling and / or prototype molds Laboratory

More information

COMPANYB EVENT NAME is produced by SME

COMPANYB EVENT NAME is produced by SME CONFERENCE AND EXPOSITION rapid3devent.com may 16-19, 2016 exhibits may 17-19 orange county convention center west building orlando, fl produced by COMPANYB EVENT NAME is produced by SME rapid the leading

More information

ON-DEMAND PARTS MANUFACTURING. Quickparts

ON-DEMAND PARTS MANUFACTURING. Quickparts ON-DEMAND PARTS MANUFACTURING Quickparts On-demand parts manufacturing services Using our additive and traditional manufacturing technologies, bring your design to life and create real functional end-use

More information

Rapid Prototyping for Architectural Models

Rapid Prototyping for Architectural Models Rapid Prototyping for Architectural Models Thomas Kvan Department of Architecture The University of Hong Kong Hong Kong Ian Gibson, Ling Wai Ming Department of Mechanical Engineering The University of

More information

3D PRINTING TECHNOLOGIES IN VARIOUS APPLICATIONS

3D PRINTING TECHNOLOGIES IN VARIOUS APPLICATIONS International Journal of Mechanical Engineering and Technology (IJMET) Volume 7, Issue 3, May June 2016, pp.396 409, Article ID: IJMET_07_03_036 Available online at http://www.iaeme.com/ijmet/issues.asp?jtype=ijmet&vtype=7&itype=3

More information

Design methods applied to the selection of a rapid prototyping resource

Design methods applied to the selection of a rapid prototyping resource Design methods applied to the selection of a rapid prototyping resource François Pérès CREATE : Rapid Prototyping Centre Laboratoire Productique Logistique Ecole Centrale de Paris, Grande Voie des Vignes

More information

Clint Atwood, Michelle GriBth, Lane Harwell, Eric Schlienger, Mark Ensz, John Smugeresky, Tony Romero, Don G-reene, Daryl Reckaway

Clint Atwood, Michelle GriBth, Lane Harwell, Eric Schlienger, Mark Ensz, John Smugeresky, Tony Romero, Don G-reene, Daryl Reckaway . I Laser Engineered Net Shaping (LENS?: A Tool for Direct Fabrication of Metal Parts* Clint Atwood, Michelle GriBth, Lane Harwell, Eric Schlienger, Mark Ensz, John Smugeresky, Tony Romero, Don G-reene,

More information

TECHNOLOGIES FOR THE BASE METAL CASTING INDUSTRY IN SOUTHERN AFRICA: THE IMPACT OF RAPID PROTOTYPING. Mr. Didier Kasongo NYEMBWE

TECHNOLOGIES FOR THE BASE METAL CASTING INDUSTRY IN SOUTHERN AFRICA: THE IMPACT OF RAPID PROTOTYPING. Mr. Didier Kasongo NYEMBWE TECHNOLOGIES FOR THE BASE METAL CASTING INDUSTRY IN SOUTHERN AFRICA: THE IMPACT OF RAPID PROTOTYPING Mr. Didier Kasongo NYEMBWE The Southern African Institute of Mining and Metallurgy Abstract The paper

More information

Tech Transfer to Start-up and Manufacturing - Fabrication. Chris Moody

Tech Transfer to Start-up and Manufacturing - Fabrication. Chris Moody Tech Transfer to Start-up and Manufacturing - Fabrication Chris Moody Fabrication Incubators Business incubators can be just office space with business services and advice or they can provide early manufacturing

More information

Module-10. Applications and Processing of Ceramics

Module-10. Applications and Processing of Ceramics Module-10 Applications and Processing of Ceramics Contents 1) Types and applications of ceramics 2) Fabrication and processing of ceramics Introduction Ceramics The word ceramic is originated from greek

More information