NK Series. NK-RP1/P & NK-RP1/PN Redundant Power Supply. User Guide

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1 NK Series NK-RP1/P & NK-RP1/PN Redundant Power Supply User Guide

2 NK-RP1 User Guide Ross Part Number: 9807DR Release Date: February 22, Printed in Canada. The information contained in this Guide is subject to change without notice or obligation. Copyright 2012 Ross Video Limited. All rights reserved. Contents of this publication may not be reproduced in any form without the written permission of Ross Video Limited. Reproduction or reverse engineering of copyrighted software is prohibited. Patents This product is protected by the following US Patents: 4,205,346; 5,115,314; 5,280,346; 5,561,404; 7,034,886; 7,508,455; 7,602,446; 7,834,886; 7,914,332. This product is protected by the following Canadian Patents: ; ; Other patents pending. Notice The material in this manual is furnished for informational use only. It is subject to change without notice and should not be construed as commitment by Ross Video Limited. Ross Video Limited assumes no responsibility or liability for errors or inaccuracies that may appear in this manual. Trademarks is a registered trademark of Ross Video Limited. Ross, ROSS, and ROSS, are registered trademarks of Ross Video Limited. Microsoft, Encarta, MSN, and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. All other product names and any registered and unregistered trademarks mentioned in this guide are used for identification purposes only and remain the exclusive property of their respective owners.

3 Important Regulatory and Safety Notices to Service Personnel Before using this product and any associated equipment, read all the Important Safety Instructions listed below so as to avoid personal injury and to prevent product damage. Symbol Meanings Protective Earth This symbol identifies a Protective Earth (PE) terminal, which is provided for connection of the supply system s protective earth (green or green/yellow) conductor. This symbol on the equipment refers you to important operating and maintenance (servicing) instructions within the Product Manual Documentation. Failure to heed this information may present a major risk of damage or injury to persons or equipment. Warning The symbol with the word Warning within the equipment manual indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Caution The symbol with the word Caution within the equipment manual indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. Warning Hazardous Voltages This symbol is intended to alert the user to the presence of uninsulated dangerous voltage within the product enclosure that may be of sufficient magnitude to constitute a risk of shock to persons. ESD Susceptibility This symbol is used to alert the user that an electrical or electronic device or assembly is susceptible to damage from an ESD event. Important Safety Instructions Read these instructions and heed all warnings. Warning Warning The safe operation of this product requires that a protective earth connection be provided. A grounding conductor in the equipment's supply cord provides this protective earth. To reduce the risk of electrical shock to the operator and service personnel, this ground conductor must be connected to an earthed ground. Use only power cords specified for this product and certified for the country of use. Refer to the Product Power Cord Requirement Section that follows. Do not defeat safety purpose of the grounding-type plug. A grounding type plug has two blades and a third grounding prong. The third prong is prong is provided for your safety. If the provided plug does not fit in to your outlet, consult an electrician for replacement of the obsolete outlet. Protect the power cord from being walked on or pinching particularly at plugs, convenience receptacles, and point where they exit from the apparatus. Indoor Use: WARNING TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT EXPOSE THIS APPARATUS TO RAIN OR MOISTURE Do not block any ventilation openings. Install in accordance with manufacturer s instructions. Only use attachments/accessories specified by the manufacturer.

4 Warning Caution Refer all servicing to qualified personnel. Servicing is required when the apparatus has been damaged in any way, such as power-supply cord or plug damage, liquid has been spilled or objects have fallen into the apparatus, the apparatus has been exposed to rain or moisture, does not operate normally, or has been dropped. To reduce the risk of fire, replacement fuses must be the same type and rating. Warning This product contains safety critical parts, which if incorrectly replaced may present a risk of fire or electrical shock. Components contained within the product s power supplies and power supply area, are not intended to be customer serviced and should be returned to the factory for repair Product Power Cord Requirements Warning Warning North American Line Voltages Volt This product is supplied with certified 10A/125V SVT type supply cords. Conductors are color coded white (neutral), black (line) and green or green/yellow (ground). Operation of this equipment at line voltages exceeding 130V requires that alternative supply cords with appropriate voltage and current ratings be used. International Line Voltages Volt This product has been designed for use with certified IEC 320- C13 10A/250V - H03 VV-F3G 1.00mm2 type line cord. International product orders are supplied with a certified 10A/250V line cords, utilizing a molded 3-pin IEC 320-C13 type connector at one end and stripped conductors on the other. One line cord is provided. Conductors are CEE color coded; blue (neutral), brown (line), and green/yellow (ground). Installation by a qualified Electrician, of an appropriately approved A/C wall plug certified for the country of use, is required. Alternatively, other IEC 320 C-13 type power cords may be used, provided that they meet the necessary safety certification requirements for the country in which they are to be used. Refer to the correctly specified line cord above. EMC Notices US FCC Part 15 This equipment has been tested and found to comply with the limits for a class A Digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a Commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Notice Changes or modifications to this equipment not expressly approved by Ross Video Ltd. could void the user s authority to operate this equipment. CANADA This Class A digital apparatus complies with Canadian ICES-003. Cet appareil numerique de la classe A est conforme a la norme NMB-003 du Canada.

5 EUROPE This equipment is in compliance with the essential requirements and other relevant provisions of CE Directive 93/68/EEC. INTERNATIONAL This equipment has been tested to CISPR 22:1997 along with amendments A1:2000 and A2:2002 and found to comply with the limits for a Class A Digital device. Notice This is a Class A product. In domestic environments, this product may cause radio interference, in which case the user may have to take adequate measures. CE/C-tick approval The equipment meets the requirements of the Australian Communications and Media Authority (Limits & Methods Of Measurement Of Radio Interference Characteristics Of Information Technology Equipment (EN55022/CISPR 22)). Warranty and Repair Policy The product is backed by a comprehensive one-year warranty on all components. Notice Changes or modifications to this equipment not expressly approved by Ross Video Limited could void the user s authority to operate this equipment. If an item becomes defective within the warranty period Ross will repair or replace the defective item, as determined solely by Ross. Warranty repairs will be conducted at Ross, with all shipping FOB Ross dock. If repairs are conducted at the customer site, reasonable out-of-pocket charges will apply. At the discretion of Ross, and on a temporary loan basis, plug in circuit boards or other replacement parts may be supplied free of charge while defective items undergo repair. Return packing, shipping, and special handling costs are the responsibility of the customer. This warranty is void if products are subjected to misuse, neglect, accident, improper installation or application, or unauthorized modification. In no event shall Ross Video Limited be liable for direct, indirect, special, incidental, or consequential damages (including loss of profit). Implied warranties, including that of merchantability and fitness for a particular purpose, are expressly limited to the duration of this warranty. This warranty is TRANSFERABLE to subsequent owners, subject to Ross notification of change of ownership. Extended Warranty For customers that require a longer warranty period, Ross offers an extended warranty plan to extend the standard warranty period by one year increments. For more information, contact your regional sales manager.

6 Environmental Information The equipment that you purchased required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment. To avoid the potential release of those substances into the environment and to diminish the need for the extraction of natural resources, Ross Video encourages you to use the appropriate take-back systems. These systems will reuse or recycle most of the materials from your end-of-life equipment in an environmentally friendly and health conscious manner. The crossed-out wheeled bin symbol invites you to use these systems. If you need more information on the collection, reuse, and recycling systems, please contact your local or regional waste administration. You can also contact Ross Video for more information on the environmental performances of our products.

7 Company Address Ross Video Limited 8 John Street Iroquois, Ontario Canada, K0E 1K0 Ross Video Incorporated P.O. Box 880 Ogdensburg, New York USA Ross Video Australia Unit 24, 49 Corporate Boulevard Bayswater VIC 3153 Australia General Business Office: Fax: (+1) (+1) Technical Support: (+1) After Hours Emergency: (+1) for Technical Support: techsupport@rossvideo.com for General Information: solutions@rossvideo.com Website:

8

9 Contents Introduction 1 Overview of this Guide Overview 2 The NK-RP Features Example Configuration Installation 3 Unpacking the Equipment Installing the NK-RP1/P and NK-RP1/PN Powering Routers and Devices from the NK-RP Connecting the GPI Alarm Replacing the Power Supplies Adding or Replacing the NK-RP1-NEG Power Module Operation 4 Overview Front Panel LED Power Supply LEDs Power Modules Appendix A: Specifications General Specifications...A-1 Relative +/- Power Output...A-1 Appendix B: Making Custom Cables Overview...B-1 Making an NK-D12/PN Cable...B-1 Making an NK-S12/P Cable...B-2 A B NK-RP1 User Guide (v01) Contents i

10 ii Contents NK-RP1 User Guide (v01)

11 Introduction Thank you for selecting Ross Video s NK-RP1 Redundant Power Supply. This user guide will help you to install, configure, and operate the NK-RP1. Overview of this Guide The following chapters are included: Overview describes the components and features of the NK-RP1. Installation provides basic installation instructions for the modules. Operation provides comprehensive information on all operating modes and features, as well as operation basics and functionality. Appendix provides general or additional information for the NK-RP1 that may be beneficial for users to familiarize themselves with prior to use of the product(s). NK-RP1 User Guide (v01) Introduction 1 1

12 1 2 Introduction NK-RP1 User Guide (v01)

13 Overview The NK-RP1 The NK-RP1 offers a reliable, fault tolerant, and fail-safe option for NK Series routers and peripheral devices. It supplies redundant power to up to four routers or devices, delivering up to a maximum of 100 watts. It also provides GPI outputs for alarming in the event that a power supply has failed. The front panel LED on the bottom-left of the front of the NK-RP1 provides an indication that the unit is operating normally. The NK-RP1 provides balancing of the power load, delivering high reliability to all connected routers and devices. When configured as a dual redundant positive and negative power supply, it has greater than 80% efficiency as a negative power source, providing both efficient and low-temperature operation. The NK-RP1/P comes standard as a positive power rail supply. A negative power rail option can be installed as an upgrade by simply removing the front panel and inserting two NK-RP1-NEG option cards (required for NK-A16/32 and NK-V16/32 router levels). The NK-RP1/PN comes pre-installed with two NK-RP1-NEG option cards to provide both a positive and negative power rail. Figure 2.1 Front Panel of the NK-RP1 Figure 2.2 Rear Panel of the NK-RP1 Features Provides up to 100W of redundant power Supplies redundant power to up to four routers or devices GPI alarm outputs Front access for easy module replacement Supported Devices: All NK 164, 16, 32, 34, 64, and 72 routers NK-IPS Network Bridge NK-VRC Virtual Routing Core NK-3RD Third Party Interface NK-JBX Geneos RCP Interface RCP-NKM and RCP-NKQ Remote Control Panels NK-RP1 User Guide (v01) Overview 2 1

14 100W AC/DC Converter 100W AC/DC Converter +15V +15V Diode OR +15V -15V +15V -15V Phoenix Connector Phoenix Connector 50W DC/DC Inverting Power Supply 50W DC/DC Inverting Power Supply -15V -15V Diode OR +15V -15V +15V -15V Phoenix Connector Phoenix Connector Figure 2.3 NK-RP1 Internal Block Diagram Example Configuration Power NK-RP1 Dual Redundant PSU Power NK-IPS - Network Bridge 1 1 NK-S34 - SDI Video Router NK-D64 - AES/EBU Digital Audio Router RCP-NK1 - Remote Control Panel 1 NK-V16 - Analog Video Router LEGEND 1 T-Bus RCP-NK1 - Remote Control Panel 2 Distributed Power Figure 2.4 NK-RP1 Example Configuration 2 2 Overview NK-RP1 User Guide (v01)

15 Installation Unpacking the Equipment On receiving your NK-RP1, check the contents against the packing list. Make sure that all equipment itemized on the packing list is present and that there are no signs of damage before installing the NK-RP1 into your system. If anything is missing or damaged, contact your Ross Video office immediately to obtain the correct warranty service procedures. This ensures prompt assistance, minimal turnaround time, and avoids any freight issues. We recommend that the equipment is installed by qualified and experienced personnel, to any relevant standards and approvals. Installing the NK-RP1/P and NK-RP1/PN The NK-RP1/P installs in a standard 19 rack Connect the IEC power connectors, one for each redundant power supply. Powering Routers and Devices from the NK-RP1 Caution Do not exceed 100W total power for all connected devices. Damage can occur and the NK-RP1 will not be able to supply redundant power if the 100W limit is exceeded. Refer to the appropriate User Guide for the maximum power consumption of each device or contact Ross Video. Connect the power supply cables to the routers or control devices. Depending on the router or device being connected, one of two cables will be used: The NK-D12/PN has a Phoenix connector on one end to connect to the NK-RP1/P or NK-RP1/PN, and a DB9 connector on the other to connect to a router or control device. Figure 3.1 NK-D12/PN Cable The NK-S12/P has a Phoenix connector on one end to connect to the NK-RP1/P or NK-RP1/PN, and a Neutrik speakon connector on the other to connect to a 3RU 64x64 or 72x72 router. Figure 3.2 NK-S12/P Cable NK-RP1 User Guide (v01) Installation 3 1

16 The following routers use the DB9 connector for power: All NK-164 routers All NK-16 routers All NK-32 routers All NK-34 routers NK-IPS Network Bridge NK-VRC Virtual Routing Core NK-3RD Third Party Interface NK-JBX Geneos RCP Interface RCP-NKM and RCP-NKQ Remote Control Panels The following routers use the Neutrik speakon connector for power: All NK-64 routers All NK-72 routers You can connect up to four NK-D12/PN or NK-S12/P cables to the NK-RP1/P or NK-RP1/PN to provide redundant power to up to four routers or devices. To connect the NK-D12/PN cable and NK-S12/P cable: 1. Connect the Phoenix connector of the NK-D12/PN or NK-S12/P cable to the NK-RP1. 2. Tighten the two screws on the sides of the Phoenix connector to secure the cable connection. 3. Connect the other end of the NK-D12/PN or NK-S12/P cable to the router or device. 3 2 Installation NK-RP1 User Guide (v01)

17 Connecting the GPI Alarm The NK-RP1/P provides two GPI alarms to indicate the status of the two main +15V power supplies. If a power supply fails, the associated GPI pin is shorted to ground. Under normal operation, the GPI output is open. Replacing the Power Supplies Figure 3.3 GPI Alarm Connector To remove a power supply: 1. Disconnect the AC power cord of the failed power supply. 2. Remove the front panel. 3. Unscrew the two thumbscrews on the power supply retaining bar. 4. Remove the power supply retaining bar. 5. Disconnect the failed power supply from the NK-RP1. 6. Remove the failed power supply. NK-RP1 User Guide (v01) Installation 3 3

18 To install a power supply: 1. Remove the front panel. 2. Unscrew the two thumbscrews on the power supply retaining bar. 3. Remove the power supply retaining bar. 4. Insert the power supply into the NK-RP1. 5. Connect the power supply to the NK-RP1. 6. Place the power supply retaining bar on the NK-RP1 and tighten the two thumbscrews. 7. Put on the front panel. 8. Connect the AC power cord for the new power supply. 3 4 Installation NK-RP1 User Guide (v01)

19 Adding or Replacing the NK-RP1-NEG Power Module To remove an NK-RP1-NEG power module: 1. Remove the front panel. 2. Remove the failed NK-RP1-NEG power module, if present. 3. Insert the new NK-RP1-NEG power module. 4. Put on the front panel. NK-RP1 User Guide (v01) Installation 3 5

20 3 6 Installation NK-RP1 User Guide (v01)

21 Operation Overview Both the NK-RP1/P and NK-RP1/PN have an LED on the front panel to indicate if the unit is operating normally. There are also up to four LEDs inside to indicate if the power supplies are functional. Two of these LEDs are located on the NK-RP1-NEG power modules and indicate if they are providing -15V to the system. Power Supply LEDs Front Panel LED NK-RP1-NEG Power Module LEDs Figure 4.1 NK-RP1/P and NK-RP1/PN LEDs Front Panel LED The front panel LED on the NK-RP1/P and NK-RP1/PN indicates when the unit is operating normally. When the LED is on, both of the +15V power supplies are active and providing redundant power to the connected devices. If the LED is not illuminated, one or both of the +15V power supplies are not operating. Power Supply LEDs There are up to four possible status LEDs inside the device to indicate the operation status of the NK-RP1/P or NK-RP1/PN. Two LEDs behind the power supply retaining bar indicate the status of each +15V power supply. When illuminated, the respective power supply is operating normally. If the LED is not illuminated, the respective power supply is not providing +15V to the NK-RP1/P and may be caused by one of the following: No AC power Ensure that there is a good AC connection to that power supply. A failed power supply Replace the power supply. Contact Ross Video for a replacement power supply. Power Modules The NK-RP1-NEG power module also has an LED indicating that it is operating normally. If the LED on the NK-RP1-NEG module is not illuminated, the respective power supply is not providing -15V to the NK-RP1/P and may be caused by one of the following: It is not receiving +15V from the main power supply. Ensure that the main power supply is operating correctly as described above. The NK-RP1-NEG has failed. Replace the power module. Contact Ross Video for a replacement power module. NK-RP1 User Guide (v01) Operation 4 1

22 4 2 Operation NK-RP1 User Guide (v01)

23 Appendix A: Specifications General Specifications Table A.1 General Specifications Item Inputs Positive Output Negative Output Maximum Total Output On-Board Cooling Dimensions Specifications 100V to 1.5A (47Hz to 63Hz) 6.67A (100W) 3.33A (optional) 100W 2 x 4.0cm fans 1 RU x 19.0cm deep Relative +/- Power Output Table A.2 Relative +/- Power Output Power Distribution (watts) Positive Power Negative Power NK-RP1 User Guide (v01) Appendix A: Specifications A 1

24 A 2 Appendix A: Specifications NK-RP1 User Guide (v01)

25 Appendix B: Making Custom Cables Overview The NK-D12/PN and NK-S12/P cables are 1m in length. If longer cables are required, cables can be custom made using the included Phoenix terminal block and backshell. Making an NK-D12/PN Cable Figure B.1 Phoenix terminal block and open backshell To make a custom NK-D12/PN cable, a female DB9 connector and a 5 conductor cable (minimum size of 22 AWG) are required. To make a custom NK-D12/PN cable: 1. Attach one end of the cable to the open Phoenix connector. a. Attach one wire to the negative contact (Figure B.2). b. Attach one wire to a ground (Figure B.2). c. Attach the ground wire to the second ground (Figure B.2). d. Attach two wires to the positive contact (Figure B.2). Figure B.2 Open NK-D12/PN Phoenix connector backshell with terminal block NK-RP1 User Guide (v01) Appendix B: Making Custom Cables B 1

26 2. Attach the other end of the cable to the open female DB9 connector connector. a. Attach the wire on the negative contact of the Phoenix connector to pins 8 and 9 on the DB9 connector (Figure B.3). b. Attach the wire on one of the grounds of the Phoenix connector to pin 4 on the DB9 connector (Figure B.3). c. Attach the ground wire on the other ground of the Phoenix connector to pin 5 on the DB9 connector as well as the surface of the DB9 connector (Figure B.3). d. Attach the two wires on the positive contact of the Phoenix connector to pins 6 and 7 on the DB9 connector (Figure B.3). Making an NK-S12/P Cable Figure B.3 Open female DB9 connector To make a custom NK-S12/P cable, a Neutrik NL4FX connector and a 2-conductor cable (minimum size of 20 AWG) are required. To make a custom NK-S12/P cable: 1. Attach one end of the cable to the open Phoenix connector. a. Attach one wire to the ground (Figure B.4). b. Attach the other wire to the positive contact (Figure B.4). Figure B.4 Open NK-S12/P Phoenix connector backshell with terminal block B 2 Appendix B: Making Custom Cables NK-RP1 User Guide (v01)

27 2. Attach the other end of the cable to the open Neutrik NL4FX connector. a. Attach the wire on the positive contact of the Phoenix connector to the +1 contact on the Neutrik NL4FX connector (Figure B.5). b. Attach the wire on the ground of the Phoenix connector to the -1 contact on the Neutrik NL4FX connector (Figure B.5) Figure B.5 Open Neutrik NL4FX connector NK-RP1 User Guide (v01) Appendix B: Making Custom Cables B 3

28 B 4 Appendix B: Making Custom Cables NK-RP1 User Guide (v01)

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