ACS-CRM CONTROL AND MONITORING MODULES FOR USE WITH THE RAYCHEM ACS-30 SYSTEM INSTALLATION INSTRUCTIONS

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1 AS-RM ONTROL AND MONITORING MODULES FOR USE WITH THE RAYHEM AS-0 SYSTEM INSTALLATION INSTRUTIONS APPROVALS/ERTIFIATIONS Hazardous Locations lass I, Div., Groups A,B,,D Ex n II T5 lass I, Zone, AEx n II T5 A B DESRIPTION The AS-RM provides ground-fault and line current sensing, alarming, switching and inputs for five heat-tracing circuits when used with the AS-UIT. The AS-RM is used to control Electromechanical Relays (EMRs) when installed in the AS-PM-5 power control panel. TOOLS REQUIRED Wire cutters RJ stripping/crimping tool RJ connectors #6 drill bit Screwdriver small blade - standard #6- tap ADDITIONAL MATERIALS REQUIRED Power supply - 00 ma RJ conductor cable KIT ONTENTS Item Qty Description A AS-RM (card rack module with connectors) B NG-0-TM (current transformer module) General Supply Voltage Vdc ± 0% Internal power consumption < 5 W per AS-RM Ambient operating temperature 0ºF to 0ºF ( 0º to 60º) Ambient storage temperature 0ºF to 67ºF ( 0º to 75º) Environment PD, AT III Max. altitude 000 m Humidity 0 90% non-condensing Electromagnetic ompatibility Immunity Heavy Industrial Emission Temperature Sensors Type Quantity urrent Sensors Mounting Quantity per NG-0-TM Industrial Environment 00-ohm platinum, -wire, α = ohms/ohm/º an be extended with a -conductor shielded cable of 0 ohm maximum per conductor Up to five wired directly to each AS-RM Din Rail 5 mm Five for ground-current measurement Five for line current measurement Line urrent Sensors Max current Accuracy Ground Fault Sensor Range Accuracy Outputs RM output relays Alarm Relay ommunication to AS-UIT Type able Length Quantity 60 A ± % of reading 0 00 ma ± % of range at 0 A line current Form A 77 Vac max 50/60 Hz Form 77 Vac max 50/60 Hz wire RS-85 One shielded twisted pair 000 ft. (00 M) maximum Up to 5* AS-RM may be connected to one AS-UIT onnection Terminals Power supply/pilot Relay/ 8 AWG (0.8. mm) /omm Port (RS85) * May require an RS-85 repeater if communication length is greater than 000 ft. WARNING: This component is an electrical device that must be installed correctly to ensure proper operation and to prevent shock or fire. Read these important warnings and carefully follow all of the installation instructions. omponent approvals and performance are based on the use of Pentair Thermal Management-specified parts only. Do not use substitute parts. Keep components dry before and during installation. Leave these instructions with the end user for reference and future use. For technical support, call Pentair Thermal Management at (800) THERMAL BUILDING SOLUTIONS EN-RaychemASRM-IM-H588 0/5 / 8

2 leaning Instructions If dust accumulates on the AS-RM circuit board use compressed air to remove the dust. Turn off all power to the AS-0 panel. arefully disconnect all cables from a single AS-RM card, making sure to label cables so that they can be reconnected after board cleaning. Wear an anti-static wrist strap connected to ground in order to avoid component damage. Remove the RM circuit card from the card cage and place on a clean lint-free surface. Use dry compressed air from a can for cleaning circuit boards. (Avoid factory compressed air since it may contain enough moisture or oil to cause permanent damage.) Use short quick blasts to remove dust build-up as necessary. After cleaning, replace the RM in the same card cage position and reconnect all cables. Remove only one card at a time for cleaning to avoid any problems during re-installation. Mounting the AS-RM Directly to the Panel's Back Pan The AS-RM is intended to be installed on the backpan of the AS-PM-5 power control panel. Use the attached template (see page 7) to locate the 6 mounting holes on the panel s back pan. Using a #6 drill bit, drill the six holes and using a #6- tap, tape the 6 holes. Install a #6 nylon standoff ( in. long) between the panel s back pan and RM board and secure with the #6- screw ( / in. long). Optional ard Rack Installation Instructions Mounting of ard Rack Use the mounting template shown in the NG-0-RM Installation Instructions (H577) to mount the rack on a panel backplane. There are four holes (0.88 in. diameter) to secure it to the mounting surface using #8 screws. Once the card rack is installed, a earth bonding wire (green 8 AWG min.) terminated with a #0 Ring terminal must be connected to the card rack using the ground screw provided. Note: The card rack must be installed on a noncombustible surface..5" (8 mm) 0.97" (79 mm) 7.0" (8 mm) Grounding screw Note: Screw is located on the outside of the enclosure AS-RM Installation Instructions AS-RM MSB LSB TB TB TB TB TB 5 TB 9 TB TB 7 TB 6 TB TB TB 5 TB 6 TB 7 Alarm output Relay outputs (5x) LEDs (9x) Fuse Vdc Inputs (x) End of Line (EOL) jumper RS-85 ommunications Line & ground-fault sensor inputs (5x) Inputs Address Switches Power Relay Relay Tx Alarm Relay Relay Rx Relay 5 LED functions 7.00 in. (78 mm) 0.75 in. (7 mm) THERMAL BUILDING SOLUTIONS EN-RaychemASRM-IM-H588 0/5 / 8

3 Power Supply The power supply connector (TB9) is a dual two pin connector. Either connector allows for power in (pin # (+), pin # ( ) and bussing of power to other AS-RM modules). Note: Power supply must be sized correctly based on the number of AS-RM modules. RS-85 ommunications The RS-85 connector (TB6) is a dual three pin connector. Either connector allows for RS-85 input signals (pin # (shield), pin # (+), pin # ( )) and bussing of RS85 signal to other AS- RM modules. End of Line (EOL) Jumper If this device (AS-RM) is the last device in the RS-85 network, the J jumper needs to be moved from terminals & to terminals &. Inputs Ordinary Area wire s with shield may be connected to h thru h 5 (TB - TB5). The two common wires (usually red, red) are connected to terminals &, the source (usually white) to terminal and the braid to terminal (earth ground). Note: 's are not required if monitoring per each AS-RM board current/ground-faults only or if 's are connected via RMMs. connected directly to RM board Normal position End of Line position ommon Alarm The common alarm terminal block (TB) provides a form dry contact, rated at 77 Vac max (A). When the Raychem AS-PM-5 panel is powered on, the common alarm relay coil is energized and pin is connected to pin (common). This is the "No Alarm" condition for the RM board. OM losed Open If the alarm occurs, or the RM board loses power, the relay coil is de-energized and pin (common) is disconnected from pin and connected to pin to indicate an alarm condition exits. Address Switches (SW & SW) Each AS-RM must have a unique communication address selected. The valid address switch range when using the AS- UIT is -99. SW is the ones digit (0 9) and SW is the tens digit (0 or 9). Relay "No Alarm" ondition Note: When adding an AS-RM to the system, you must first cycle power on the RM board and then perform a network update at the AS-UIT. Ground-Fault/Line urrent Sensors onnections from AS-RM to NG-0-TM. Using an RJ connector/cable assembly, connect one end to an RJ input (TB- TB7) and the other end to the appropriate NG-0-TM RJ connector. Typical connection ( of 5) RM PB 5 Ground-Fault/Line urrent able Assembly Notes: A complete cable may be ordered as part number: XXX where XXX = Length (L) in inches. hassis Ground (L) THERMAL BUILDING SOLUTIONS EN-RaychemASRM-IM-H588 0/5 / 8

4 Mounting of NG-0-TM Each NG-0-TM mounts on a DIN 5 rail. It should be located between the terminal block and contactor in the AS-PM-5 power control panel. mounting foot mounting foot NG-0-TM Installation Instructions NG-0-TM Line & ground-fault sensor outputs (5x) Line current sensor (5x) Ground-fault current sensor (5x) Typical GF / L wiring through transformers mounting foot (X) Ground-fault transformer Phase / Neu. Phase Line current transformer.5 in (89.9 mm) top of 9.75 in (8 mm) THERMAL BUILDING SOLUTIONS EN-RaychemASRM-IM-H588 0/5 / 8

5 System Layout AS-RM AS-PM Vac in Vdc Power Supply AS -UIT Touch Screen s Alarm relay output AS-RM A voltage up to 77Vac + Vdc To contactor coils (see detail) NG-0-TM Distribution panel board with standard ci rcuit breakers Ø Ø Ø N Relay drivers Pilot relays ontactor located on coils circuit board To heater's power junction box THERMAL BUILDING SOLUTIONS EN-RaychemASRM-IM-H588 0/5 5 / 8

6 General Installation Instructions. The Raychem AS-0 components must be installed: In compliance with all local electrical and safety codes In an enclosure suitable for the application environment.. The Raychem AS-0 components must be protected by external overcurrent and disconnect devices. This may be a circuit breaker or a combination of disconnect switch and fuses. The disconnect device: Must disconnect all ungrounded, current-carrying conductors Should be located in close proximity to the equipment Be within easy reach of the operator Be marked as the disconnecting device for the equipment. Supply wiring insulation must be rated for the highest voltage and temperature to be encountered in the application. onductors must be sized for the application and be protected by an external overcurrent device.. Some wiring configurations will use more than one power source and all must be de-energized prior to performing any maintenance on a controller circuit. 5. Protection provided by this equipment may be impaired if the device is used outside of its ratings or for applications other than is intended. 6. Always be sure that the intended location is classified as an area for which the product is approved. 7. The Raychem AS-0 components have no user serviceable parts. ontact your Pentair Thermal Management Representative for service and a Return Authorization if required. onducted and Radiated Emissions - Statement Of ompliance This equipment has been tested and found to comply with the limits for a lass A digital device, pursuant to Part 5 of the F Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. onnect the equipment into an outlet on a circuit different from that to which the receiver is connected. onsult the dealer or an experienced radio/tv technician for help. This lass A digital apparatus complies with anadian IES-00. et appareil numérique de la lasse A conforme à la norme NMB- 00 du anada. AS-0 Installation Test Procedures Once assembled into a panel, the Raychem AS-PM-5 components must be tested as a system to ensure that the ground fault detection circuitry is functional. The following tests must be conducted by qualified personnel familiar with the equipment and its operation, test procedures, and electrical code requirements. Make as many copies of this checklist as required to document successful tests for each circuit in the panel. Abbreviations: GF = Ground Fault T = urrent Transformer AS-RM Board: Tested By: Date: Inspect the wiring to ensure that all load conductors pass through the GF T. Verify that no ground (PE) conductors pass through the GF T. Ensure that conductors on the load side of the GF T are not grounded. Simulate a GF on the load side of the GF T large enough to cause the AS- RM or AS-RMS to trip its output off. This should occur within approx. second of applying the test GF current. ircuit # ircuit # ircuit # ircuit # ircuit #5 ompleted forms should be retained with the panel and available for inspection by the local Electrical Inspection Authority. THERMAL BUILDING SOLUTIONS EN-RaychemASRM-IM-H588 0/5 6 / 8

7 5.5 in. 0.7 in. 7.0 in. 0.5 in. AS-RM Mounting holes 6x ø 0.5 in. 6.8 in.w THERMAL MANAGEMENT BUILDING SOLUTIONS SOLUTIONSEN-RaychemASRM-IM-H588 0/5 7 / 8

8 NORTH AMERIA Tel: Fax: Tel: Fax: EUROPE, MIDDLE EAST, AFRIA Tel: Fax: ASIA PAIFI Tel: Fax: LATIN AMERIA Tel.: Fax: Pentair is owned by Pentair or its global affiliates. All other trademarks are the property of their respective owners. Pentair reserves the right to change specifications without prior notice Pentair. THERMAL BUILDING SOLUTIONS EN-RaychemASRM-IM-H588 0/5 8 / 8

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