Fluid Inventory Control

Transcription

1 Fluid Inventory Control Fluid Inventory Control Automotive Commercial Industrial

2 Fluid Inventory Control Product Selection Matrix Fluid Inventory Control Product Selection Matrix Director Jr. Director + Central Controlled Max. number of dispense points Max. number of fluids Fluid names No Yes Yes Number of keypads Job number validation No Yes No Job numbers No Yes Yes Integration to DMS system No No No Simultaneous keypad operation No No No Simultaneous dispense No No Yes Max. number of tanks N/A 4 8 Calculated tank declining balance N/A Yes Yes Real-time tank monitoring N/A No No Tank report over /sms N/A No PIN code validation No Yes Yes Operation PIN codes No Yes Yes Max. number of PINs N/A Extensive user permission configuration N/A N/A No Preset volumes Yes Yes Yes Hose Reel ID Yes Yes Yes Operator names No Yes Yes Dispense from keypads Yes Yes Yes Dispense from PC No Yes No Client/Network installer No No No Max. number of transaction history No Print reports No Yes Yes Print reciept No Yes Yes Custom reports No No No Bar Code/ Card reader/dallas Key No Dallas Key No Wireless No No Yes Distributed Controlled Max. number of dispense points Max. number of fluids 16 Unlimited Fluid names Yes Yes Number of keypads 36 Unlimited Job number validation Yes Yes Job numbers Yes Yes Integration to DMS system No Yes Simultaneous keypad operation Yes Yes Simultaneous dispense Yes Yes Max. number of tanks 16 Unlimited Calculated tank declining balance Yes Yes Real-time tank monitoring No Yes Tank report over /sms Yes Yes PIN code validation Yes Yes Operation PIN codes Yes Yes Max. number of PINs 250 Unlimited Extensive user permission configuration No Yes Preset volumes Yes Yes Hose Reel ID Yes Yes Operator names Yes Yes Dispense from keypads Yes Yes Dispense from PC No Yes Client/Network installer Yes Yes Max. number of transaction history Unlimited Unlimited Print reports Yes Yes Print reciept No Local/Network Custom reports Yes Yes Bar Code/ Card reader/dallas Key No Yes Wireless Yes No 1 Automotive Commercial Industrial 2

3 Director Jr. Product Information Director + Product Information Example of Mid-Range Director Jr. System Example of Mid-Range Director+ System Director Jr. Director+ BOMs Director Jr. Console Fluid Solenoid Air Solenoid 1 - See pg 15 - Pulse Meter: select meter to match the unit of measure BOMs Director+ Console w/ PC Interface 4 - TBD - Fluid Solenoid 2 - TBD - Air Solenoid 2 - See pg 15 - Pulse Meter: select meter to match the unit of measure 1 fluid to 10 stations Large LED information display Totalizing feature for ease of fluid inventory record-keeping Fluid measurement in pints, quarts, gallons, or liters Service fluids: motor oils, synthetics, ATF, gear oil, and anti-freeze The Director Jr. is a keypad designed to monitor and control fluid dispenses in a workshop from a single central location The Director Jr. will also manage a solenoid valve to control the air powering the pump Director Jr. FIC Console Monitor and control fluid dispense 18 gauge wire up to gauge wire Input -110 VAC, Output - 24 VAC 2 fluids to 10 total stations When controlling two products, allows simultaneous dispense of both products Inventory management on a declining balance Operator and Manager security levels Multilingual, 3 built-in languages: English, Spanish, French Allows selection of US (quarts) or metric (liters) measurement PIN number security & Dallas key reader PC reporting capabilities, external printer Manages a solenoid valve to control the air powering the pumps Two float type level switches provide the signals to control waste product levels and prevent overflow of used oil by disabling the waste product pump. CoMing Soon! Models Available Director+ FIC Console w/pc Interface Monitor and control fluid dispense Max. qty for preset dispense: 999 qts Max. qty for free flow dispense: 999 qts Max. number of users: 200 Input -110 VAC, Output - 24 VDC 3 Automotive Commercial Industrial 4

4 Product Information Product Information Fluid Inventory Control and Management Systems Wireless Fluid Inventory Control and Management Systems. will track every drop of fluid in your facility, from the bulk tanks, hose reels to portable equipment. No dispenses will be delivered without authorization. Today s Challenges Multiple dispense points The need for simultaneous dispensing Variety of fluids including oil, ATF, grease, DEF, diesel fuel, windshield wash solvent, coolant Tank monitoring of both fresh and used oil and coolant Security Inventory reconciliation Networking PC Interface The Solution The Central Control System (CCS) provides precise metering and dispensing of any fluid for Mobile Lube, Quick Lube, Tire Centers and Transmission Center applications. Controls up to 48 outlets Manages up to 8 fluids Secures operating levels with up to 50 user ID s Create paper ticket after every completed work order - no lost billings Manage simultaneous dispense locations - all dispenses are recorded can manage tank levels; level is reported after each dispense - manager can add fluid level and verify bulk deliveries Attach dispense handle to the hose; plug the keypads - your ready to operate! It s that easy! Totally wireless, communicates directly between keypads and dispense valves - easily fits into any facility Multi-channel operation seeks open frequency - Minimizes interference from outside source at each installation location The Solution The Distributed Control (DCS) System provides precise metering and dispensing of any fluid for Maintenance Facilities, Large Dealerships, Large Fleets, Industrial Plants. Controls up to 250 outlets Manages up to 16 fluids Tracks up to 36 keypads Secures operating levels with up to 250 user ID s Manage simultaneous dispense locations - all dispenses are recorded Unlimited work order stacking allows mechanic to select pre-loaded work orders - turn vehicles faster per day Create work order history & reports by... Product, Vehicle, Customer, WO or Technician can match your process: pre-authorized work order or technician dispense - manage and record all dispenses Assign special work order number for dedicated oil change bays allowing monitored after-hours fluid dispensing can manage tank levels; level is reported after each dispense - manager can add fluid level and verify bulk deliveries Mount up to 36 wireless zone keypads directly in the bays - Maxmizes technician productivity Attach dispense handle to the hose; plug the keypads - your ready to operate! It s that easy! Totally wireless, communicates directly between keypads and dispense valves - easily fits into any facility Multi-channel operation seeks open frequency - Minimizes interference from outside source at each installation location Example of Mid-Range CCS System BOM s Central Dispense Keypad 4 - See pg 8 - Wireless Handles, select the handle combination that best suit your needs (Central Control System) Wirelessly controls and manages up to 8 fluids and 48 dispense locations Easy/fast entry of authorized PIN codes and job information on a Central Dispense Keypad Easy dispense and fast completion of work order Built in ticket printer produces a detailed written record for each work order dispensed Allows for future expansion of fluids and/or dispense locations Wireless control handles are the building blocks of both the CCS & DCS systems Central Dispense Keypad Wirelessly monitor and control fluid dispense 2-way MHz frequency hopping spread spectrum Tank measurements are; Quarts, Liters, Pints, and Gallons Operating Temp.:14 F to 140 F (-10 C to 60 C) (Indoor usage only) systems may not work with cordless phones, or other electronic devices working within the same frequency range. Input-110 VAC, 50/60 Hz 5 Automotive Commercial Industrial 6

5 System Information System Information Example of Mid-Range DCS System Wireless Handle Large display One touch dispense Ergonomic, lightweight handle Durable body and shroud Fluid solenoid and pulse meter contained in handle BOM s Master Keypad Dispense Keypads 6 - See pg 8 - Wireless Handles, select the handle combination that best suit your needs (Distributed Control System) Wirelessly controls and manages up to 16 fluids, 250 dispense locations, and tracks 36 keypads Add fluid and/or dispense capacity at any time Easy/fast entry of authorized PIN codes and job information on a Wireless Dispense Keypad Easy dispense and fast completion of work order Generate reports by product, by vehicle, by customer, by work order, or by technician Monitor inventory levels from your PC Operator and Manager security levels Models Available (Requires extension-choose from below) Handle for petroleum based fluids Handle for water based fluids Handle Extensions Rigid w/auto Lock Nozzle Flex w/auto Lock Nozzle Rigid Hi-Flow w/semi-auto Lock Nozzle Flex Hi-Flow w/semi-auto Lock Nozzle Models Available Master Keypad Dispense Keypad Requirements & Wirelessly monitor and control fluid dispense 2-way MHz frequency hopping spread spectrum Tank measurements are; Quarts, Liters, Pints, and Gallons Operating Temp.:14 F to 140 F (-10 C to 60 C) (Indoor usage only) systems may not work with cordless phones, or other electronic devices working within the same frequency range. Input-110 VAC, 50/60 Hz Requirements & To dispense fluid Min./Max. Flow 5-10 GPM Max. Operating Pressure 1,000 PSI Meter Accuracy +/- 0.5% - oil +/- 1.5% Anti-freeze LCD Display 5 char; 0.40 H x 0.20 W Unit of Measurement Quarts, Pints, and Gallons Inlet/Output Connection 1/2 NPT control handles are compatible with diesel fuel and may be sold and used for diesel dispensing. 4 - AA batteries 7 Automotive Commercial Industrial 8

6 System Information System Information NEW Fluid Monitoring Systems Today, the needs of our customers are more complex, the fluids are many, and the challenges managing and accurately monitoring these fluids are difficult. Wireless has its limitations, communication problems, and risks with all electronic controls mounted in the handle. brings you real time information with seamless communication without interruption. Today s Challenges Multiple dispense points System Control The Main Module controls the amount of fluid ordered from any keypad or PC in the entire system. One module controls up to 4 outlets. Keyed manual override. Every outlet port can be given unique functions: Pin code Group access Volume Pulse per unit Time-out Display information Job number Min./Max. volume The need for simultaneous dispensing Variety of fluids including oil, ATF, grease, DEF, diesel fuel, windshield wash solvent, coolant Tank monitoring of both fresh and used oil and coolant PC and printer interface Security DMS interface Industrial Batch is the solution for increasing productivity and improving quality. Offering a number of batch dispensing solutions: it s easy to design a system to meet specific demands. Up to 7 volumes can be pre-programmed and 4 volumes can be dispensed simultaneously, with or without a PC. Networking Inventory Reconciliation Example of Mid-Range System The Solution offers ease-of-use combined with the high performance you have come to expect from Balcrank. The provides precise metering and dispensing of any fluid for Automotive, Commercial, and Industrial applications. Controls up to 255 outlets Number of fluids are unlimited Number of keypads are unlimited Job number validation are unlimited Manage simultaneous dispense locations - all dispenses are recorded Flexibility and Performance is simple to use and offers outstanding performance. It is very easy to customize to your unique needs for control of oil, anti-freeze and more. With, you will have full control of all liquid consumption for vehicle service and industrial applications. Intelligent Modules The system uses intelligent modules, which offer a variety of adaptations in the software. can be installed in both existing and new facilities and with optional integration in financial DMS applications. Easy Integration integrates easily with other software packages. The system provides precise metering and dispensing of fluids. Multilingual, English, Spanish, and French. Remote Access The remote keypads are designed to be located in strategic places allowing remote entry of PIN ID, job or work order number, and amount of fluid to be dispensed at any given location. A Minimum of 1 keypad is required to operate a system, but there is no limit for the total number of keypads in the system. Any dispense can be initiated from BOM s Printer Interface Module PC Interface Module Tank Control Module LED Display Standard Keypads Multi-Point Dispense Module (MPDM) 6 - See pg 12 - Pulse Meter/Solenoid Valve Kits - select the meter to matchthe fuild type Air Solenoids Ticket Printer any keypad. 9 Automotive Commercial Industrial 10

7 Component Information Component Information Multi-Point Dispense Module (MPDM) The Multi-Point Dispense Module controls the amount of fluid ordered from any keypad or PC in the entire system One module controls up to 4 outlets, keyed manual override Every outlet port can be given unique functions: PIN code, volume, time out, job number, group access, Pulse Per Unit, display information, Min./Max. volume PC Interface Module can run in the background and can be accessed from your remote keypads Simple operator interface, includes powerful database manager Easy to integrate with other software packages for automatic invoicing Multilingual, 3 built-in languages: English, Spanish, and French Upgrade to Professional Software, page PC Interface Module Multi-Point Dispense Module (MPDM) Module controls 4 dispense points/ solenoids 4 tanks per module Limit of 30 max. distance per dispense point from MPDM to meter valve Input-110 VAC, output - 24 VDC Requirements & Allows PC Interface Runs under Windows 7/2000/XP/Vista Comes with Basic Software - Graphically view system - Set system time - Update tank levels - Simple data export Input - 24 VDC, output - 24 VDC Standard Keypad The standard keypads are designed to be located in strategic locations to allow remote entry of PIN, job number, fluid, etc. Can be equipped with Serial Port Kit for external reader Pulse Meter Solenoid Valve Kit high precision meter modules include pulse meter, and solenoid valve. Balcrank receommends the use of a Y-Strainer on the dispense side of the pump, see pg. 15. Models Available No limit for number of keypads in the system Meter Solenoid Valve Kit for Oil Any outlet can be opened from any keypad Meter Solenoid Valve Kit for Grease Meter Solenoid Valve Kit for Diesel Meter Solenoid Valve Kit for Anti-freeze Meter Solenoid Valve Kit for WW Fluid Meter Solenoid Valve Kit for DEF ( ) Standard keypad Module allows remote entry of PIN, job number, fluid, etc. Minimum 1 keypad required to operate a remote system No limit for number of keypads in the system Input - 24 VDC, output - 24 VDC Requirements & Pricision dispensing Min./Max. Flow GPM Max. Operating Pressure for kit oil 725 PSI Connection 1/2 NPT (M/M) Meter Accuracy +/- 0.5%, easy to calibrate Pulse PPU Input - 24 VDC 11 Automotive Commercial Industrial 12

8 Component Information Component Information Tank Control Module The Tank Control Module is used to control pump, automatic start and stop Controls air solenoid valves Equipped with key switch for normal operation, emergency override and On/Off functions Controls waste pump/solenoid valves providing high level warning for waste oil or low level warning and reorder point for fresh oil on PC LED Display Large display, easy to see from long distances The active outlet is shown in the lower left corner When equipped with a clock module or connected with a PC, it shows the actual time when the system in not in use Displays the active dispense volume Tank Control Module Controls tank monitoring 4 tanks per module Can only be used in the PC based system LED Display Displays active dispense point & time One extra port for a fluid solenoid valve/dispense point Accommodates a clock module for a non-pc system Input VAC, Output - 24 VDC Input - 24 VDC, Output - 24 VDC Tank Surveillance Module The Tank Surviellance Module is used to control pumps - automatic start and stop Controls air solenoid valves Printer Module Connects a printer to the system Internal database stores user, PIN, and job information, when no PC is used Equipped with key switch for normal operation, emergency override and On/Off functions Controls pump/solenoid valves Transaction details printed on the ticket printer. Can also be used in a PC system for job tickets anywhere in a system layout Waste oil - warning lights indicate ready, high level, and full Fresh oil - warning lights indicate ready, low level, and empty Printer Module additional memory Controls tank monitoring Controls pumps, automatic start & stop 4 tanks per module Can be used as a stand alone, in a non-pc based system, or in a PC based system Input VAC, Output - 24 VDC Controls printability and Max. 912 transactions 32 users 8 tanks Accommodates a clock module for a non-pc system The non-pc system requires the Printer Module to create printouts of all transactions Input - 24 VDC, Output - 24 VDC 13 Automotive Commercial Industrial 14

9 Fluid Inventory Control Accessories All Systems Ready Light Light alerts technician when fluid batch is available for dispensing Ready Light May be installed in 1/2 hole in the Classic and Premium Reels Y-Strainer 1,000 PSI water 100 F Director Jr. Pulse Meters Solenoid Valves Install in the fluid line prior to fluid solenoids and pulse meters to assure reliable valve operation /2 NPT (F/F) Y-Strainer /4 NPT (F/F) Y-Strainer NPT (F/F) Y-Strainer Pulse meters convert fluid movement into a pulse count signal. Order one per pump: select meter to match the unit of measure Liters Pints Quarts Gallons Quarts, anti-freeze - This model ONLY Air - Provides for the remote shutdown of dispensing pumps from the fluid control console. Order one per controlled pump Air Solenoid Valve Fluid - Stops the flow of fluids instantly at the preset quantity. Order one per dispensing reel/handle Fluid Solenoid Valve Remote Antenna Allows for remote mounting of the antenna remote antenna remote antenna Allows both the included antenna and a remote antenna to be connected to a single key pad Antenna splitter RS 232 Serial Cable - 9 pin RS 232 Cable RS 232 Cable 100 Flow GPM Pressure 1,000 PSI Connection 1/2 NPT (F/F) Accuracy +/- 0.65% Pulses 10 PPU 12, 24, 120 VAC Pressure 200 PSI Connection 3/8 NPT(F/F) 24 VAC Pressure 1,500 PSI Connection 1/2 NPT(F/F) 24 VAC Fluid Inventory Control Accessories Cables Communication Cable 50 ft Communication Cable 100 ft Communication Cable 150 ft Communication Cable 250 ft. Communication Cable Control Cable 50 ft Control Cable 100 ft Control Cable 150 ft. Control cable Control Cable 250 ft. Tank Sensors (switches provide low level/high level depending on float settings, analog provides actual volume) Level Sensor, Switch, Oil Level Sensor, Switch, Other Fluids* Level Sensor, Switch, Other Fluids* level Sensor, Switch for Oil level Sensor, Switch for Waste Oil Level Sensor, Analog for Oil * Other fluids include: anti-freeze, WW Fluid, and DEF Miscellaneous Accessories (Bar Code, Card, and Dallas Key Readers require a Serial Port Kit) Clock Module for LED or Printer Module Serial Port Kit Bar Code Reader + Serial Port Kit Card Reader + Serial Port Kit Dallas Key Reader + Serial Port Kit Air Solenoids Air Solenoid valve Pressure Connection 200 PSI 3/8 NPT (F/F) 24 VDC Printer Ticket Printer Programs & Applications Professional Software Full-featured PC database Easy system configuration Optional connection to DMS systems Variety of standard & customizable reports Client Set-up - Additional server/client control from multiple PC s SMS - Tank Alerts via text messaging or Virtual keypad/android phone (coming soon) DB Dock Service - Syncronize mobile database with main database 15 Automotive Commercial Industrial 16

10 Configuration Checklist Configuration Sheet System - Which FIC System are you ordering? Director Jr. Director+ Central Control System (CCS) Distributed Control System (DCS) List Fluid Types Monitored Tank Size Number of Dispense Points 10W40 No 275 Gal 3 Scale: 1 block = Ft Dispense Points? Do you need simultaneous dispensing? q Yes q No Communication? Do you want to print job tickets? q Printed Tickets q PC q Both Do you need customized reporting? q Yes q No How many input/keypad locations do you need? 17 Automotive Commercial Industrial 18

11 Customer Support or (Mon. - Fri., 8 am - 5 p.m. ET) Order entry Product availability Pricing Basic product information Shipping dates and delivery information Product return authorization Order by fax or Fax orders day or night Free-up phone lines Order confirmed next business day by fax or Technical Support or (Mon. - Fri., 8 am - 5 p.m. ET) Repair Advice Product application recommendations Warranty claims and returns Service bulletins Ordering & Online Support Website: info@balcrank.com Ordering: orders@balcrank.com Service Bulletins Balcrank Corporation 115 Reems Creek Rd. Weaverville, NC info@balcrank.com F5309 Rev A 4/12