Metal Cutting Manufacturing Processes CAD-CAM CNC Design, Analysis, and Manufacture of Mechanical Parts

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1 Ali Osman ER Assist. Prf. Dr. Adress: Kirikkale University Department f Mechanical Engineering Muhendislik Fakultesi 71451, Yahsihan, Phne: +90 (318) / 1054 Mbile: +90 (532) Fax: +90 (318) Birth date : 12 March 1976, Ankara, Marital Status : Married, 1 child Main Interests: General Areas: Special tpics: Metal Cutting Manufacturing Prcesses CAD-CAM CNC Design, Analysis, and Manufacture f Mechanical Parts CAD-CAM analysis: Analysis f mechanical parts by using sftware packages such as I-deas, Slid Wrks-CAM, MasterCAM. Pstprcessrs fr CAM-CNC integratin. High speed machining. Vibratin in metal cutting. Tl life in metal cutting. Educatin: Degree University Department Year Ph.D. Kirikkale University, Kirikkale, Mechanical Engineering 2008 M.Sc. Kirikkale University, Kirikkale, Mechanical Engineering 2002 B.Sc. Kirikkale University, Kirikkale, Mechanical Engineering (Graduated with the 3rd rank) 1999 High Schl Ari Science High Schl, Ankara, Mathematics Branch /

2 Experiences in academia: Psitin University Year 1. Assistant Prf. Kirikkale University, Department f Mechanical Engineering, Manufacturing Prgram 2. Research Assistant Kirikkale University, Department f Mechanical Engineering, Manufacturing Prgram 2010 current Experiences in administrative duties: Psitin University Year 1. Assciate Head f Department f Mechanical Engineering 2. Head f Manufacturing Labratuary Kirikkale University, Department f Mechanical Engineering, Kirikkale University, Department f Mechanical Engineering, 2010 current 2002 current Freign Languages English (Advance) My Secndary schl was a private schl which gives lessns in English. Academic English Prgram(6 mnths) Bilkent University, Ankara,, German (Beginner) Engineering sftware packages used: Aut-CAD Slid Wrks-CAM MasterCAM I-deas ANSYS Advantedge Labratuary Experience: Ability t use all metal cutting machines that are in the labratuary: CNC 3-axis turning center (Gdway GLS 150 with Fanuc Oİ TC cntrl unit) CNC 3-axis machining center(mazak VTC-20B with Mazatrl M Plus cntrl unit) Lathes, milling machines, drilling machines, etc. Ability t use all measuring tls in the labratuary: Surface Rughness, vibratin, dynammeter 2 /

3 Research prjects: , , Imprving the Design, Prductin and Assebmly Quality f Parts fr Autmtive and Agricultural Machinary Industry, Funded by Ministry f Industry and Trade, Ankara,. Prject cde: STZ Ttal allcated prject budget: $ 200,000 Participatin: Prject Researcher Prject gal was t design, manufacture and test the tls which are used fr metal cutting peratins f parts. After the prject the cmpany have started t use cutting tls efficiently and parts which are used in autmtive and agricultural machinary industry came t mre accurate. High Speed Machining f Hard T Cut Materials, Funded by State Planning Organizatin f (DPT), Ankara, Prject cde: 2003K Ttal allcated prject budget: $ 500,000 Participatin: Prject Researcher Prject gal was t determine hw t machine hard t cut materials with high speed rates. The materials, which had difficulties while machining, tested with new cutting tl materials n high speed rates. Vibratin, surface rughness f materials measured and tl wear mechanisms were investigated. Right cutting tls and wrking variables were determined after the prject , Investigatin f Heat Generatin and Temperature Distributin in Cutting Zne fr High Speed Machining, Funded by Kirikkale University, Cuncil f Scientific Research Prject,. Prject cde: 03/ Prject budget: $ 10,000 Participatin: Prject Researcher , Measurement f Temperature Distributin in High Speed Machining by Using Thermal Camera, Funded by Kirikkale University, Cuncil f Scientific Research Prject,. Prject cde: 03/ Prject budget: $ 7,500 Participatin: Prject Researcher Industrial Experience: Researcher: 2006 KIRMAKSAN Crprate, Research and Develpment Center,. Research tpics: He had researches n the imprvement f tl life f cutting tls while machining the parts fr autmtive and agricultural machinery industry. Researches n using the right cutting tls. Researches n using the cutting tls with crrect prcessing variables. CAD analysis f tl design. Tl wear analysis. Tl life testings. 3 /

4 Curses taught: Undergraduate curses: 1. Intrductin t Technical Drawing-Applicatin 2. Technical Drawing-Applicatin 3. Mechanical Drawing-Applicatin 4. Manufacturing Prcesses I, II 5. Strength f Materials I,II 6. CAD f Mechanical Systems 7. Metal Cutting 8. CNC 9. CAM 10. Mechanical Labratry I, II (CAM I-Turning, CAM II-Milling) 11. Mechanical Prject 12. Graduatin Prject Graduate curses: 1. High Speed Machining 2. Tl Design Supervised undergraduate prjects: 1. Design, manufacture r simulatin f CNC cutting machines fr sheet-metal frming. 2. Design, manufacture r simulatin f machines which are used in metal frming. a. Frging b. Rlling c. Extrusin d. Drawing 3. Design, manufacture r simulatin f rbt arms. 4. Machinability f metal matrix cmpsites. 5. Machinability f plastics. 6. Decreasing the vibratin that is ccurred in machining with fixures made frm different materials. 7. Design, manufacture r simulatin f taga bike. Awards / Supprts: 2006, Internatinal Scientific Publicatins Prmtin Prgram Prize, 1 time Given by The Scientific & Technlgical Research Cuncil f (TUBITAK), Ankara,. 2008, Financial supprt fr imprving the Turkish Industry Given by The Ministry f Industry and Trade (SANTEZ), Ankara,. 1999, Prize f 3rd rank graduatin, Kirikkale University, Engineering Faculty, Department f Mechanical Engineering,. Memberships: TMMOB-MMO, Chamber f Mechanical Engineers,. 4 /

5 PUBLICATIONS Theses: 1. ER, A.O., 2008, Investigatin Of Cutting Tl Perfrmance While Machining Hard T Cut Materials, Ph.D. Thesis, Department f Mechanical Engineering, Kirikkale University,. 2. ER, A.O., 2002, Pstprcessr design fr CAD-CAM Integratin, M.Sc. Thesis, Department f Mechanical Engineering, Kirikkale University,. Publicatin summary: Categry Number A. Jurnal papers: 4 B. Cnference papers: 6 Ttal: 10 Cited publicatins: There are mre than 26 citing publicatins t the publicatins listed abve as f A. Jurnal papers: 1. Acar, E., Camuscu, N, Er, A.O., and Aslan, E. "Experimental Rbust Optimal Machining f Hardened AISI 420 Stainless Steel with Al2O3+TiCN Mixed Ceramic Tl", Prceedings f the Institutin f Mechanical Engineers, Part B, Jurnal f Engineering Manufacture, Vl. 225, N. 7, pp , Orhan, S., Er, A.O., Camuscu, N., Aslan, E., Tl Wear Evaluatin By Vibratin Analysis During End Milling Of AISI D3 Cld Wrk Tl Steel With 35 HRC Hardness, NDT&E Internatinal 40(2), , Er, A. O., Aslan, E., A new apprach t design f pstprcessr fr CAM-CNC integratin, Jurnal f The Faculty f Engineering and Architecture f Gazi University, 20(3), , Çetin, O., Er,A.O., "Investigatin f cutting tl perfrmance while high speed machining f hardened 16MnCr5 steelwith PCBN cutting tl", Technlgy, 11(2), , B. Cnference papers: 1. Ateş, S., Er, A.O., Camuscu, N., Aslan, E., Sertleştirilmiş P20 Kalıp Çeliğinin Kübik Br Nitrür (CBN) Takımlarla Yüksek Hızlarda Frezelenmesi, The 12th Internatinal Cnference n Machine Design and Prductin, , MATİMAREN, METU, Kuşadası,, Er, A. O., Camuşcu, N.,Aslan, E., "AISI D3 (X210Cr12) Sğuk İş Takım Çeliğinin Yüksek Hızda İşlenmesinde Kesici Perfrmanslarının İncelenmesi", 5th Internatinal Pwder Metallurgy Cnference, , Ankara-, Octber 08-12, Er, A. O., Camuşcu, N.,Aslan, E., "Sertleştirilmiş AISI H13 Sıcak İş Takım Çeliğinin İşlenmesinde Kesici Takım Perfrmanslarının Araştırılması", 5th Internatinal Pwder Metallurgy Cnference, , Ankara-, Octber 08-12, Acar, E., Camuşcu, N., Er, A. O., Aslan, E., Rbust Experimental Design f Machining Prcess f Martensitic Stainless Steel with a Ceramic Tl, The 14th Internatinal 5 /

6 Cnference n Machine Design and Prductin, , Güzelyurt, Turkish Republic f Nrthern Cyprus, June 29 July 02, Er, A. O., Aslan, E., Şeker, U. Sn İşlemcilerin Genel Yapısı, Makina Tasarım ve İmalat Teknljileri Kngresi, MATİT 2001, , Knya,, Ali Osman ER, Sadettin ORHAN, Necip CAMUŞCU, Ersan ASLAN, "Sertleştirilmiş Plastik Kalıp Çeliklerinin Yüksek Hızlarda İşlenmesinde Titreşimin İşleme Etkilerinin Deneysel Olarak İncelenmesi", 3. Ulusal Talaşlı İmalat Sempzyumu, UTİS 2012, , Ankara, (04-05 Ekim 2012) Hbbies: Basketball ( basketball referee). Trekking & climbing (Funder f Kirikkale University Muntaineering & Extreme Sprts Club). Travelling (Histrical places & nature). Bicycle (Member f Kirikkale University Bicycle Club) 6 /

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