Accessories. Positioners & Converters. FR10 Air Filter Regulator. 3 Ways Solenoid Valves. Proximity Limit Switches

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1 Accessories Positioners & Converters FR10 Air Filter Regulator 3 Ways Solenoid Valves Proximity Limit Switches

2 PNEUMATIC and ELECTRO-PNEUMATIC POSITIONERS RP01RE01/E TYPE RP01 pneumatic TYPE RE01 electro-pneumatic TYPE RE01.1 electro-pneumatic DESCRIPTION EExia IIC T6, T5 version The types RP01 - RE01 RE01.1 are simple or double acting positioners with input signals 3-15 psi or 4-20 ma for proportional control of pneumatic linear actutaors. The positioners operate by comparision of the signal, coming from the control unit, with the position of feedback lever joined to the valves stem. An amplified pressure, generates by the comparision of these two forces, operates directly on actuator diaphragm. MATERIALS : FEATURES : Body Die cast aluminium Good dynamic respose with antiacid paint Valve opening / closing speed control Cover RP01 / RE01 Polycarbonate Reversible action RE01.1 Aluminium (antiacid paint) Extremely compact design Slide valve Box : Copper alloy Zero and span separate adjustment Pivot : Stainless steel Split-range operation Receiver diaphragm Nitrile rubber Insensitive to pressure variations TECHNICAL DATA : ACCESSORIES : Degree of protection type. RP01 and RE01 = IP 55 Mounting brackets kit according to DIN Mod. RE01.1 = IP 65 Manometers kits see leaflet SS GM Mounting system IEC 534 (NAMUR) Position transmitter, 4-20 ma Nominal stroke range 7 30 mm spring type mm spring type 5 Pneumatic connections 1/4 NPT Electric RE01 Cable gland PG9 connections RE01.1 Cable gland PG13,5 Air supply pressure 1,4-10 bar, psi 3-15 psi RP01 OPTIONS : (0.2 1 bar) Input signal 4-20 ma RE01 / RE01.1 (0-20 ma, 0-10 V on request) Intrinsecally safe version RE01.1, EEx ia IIC T5,T6 Output 0-100% of air supply pressure EN , EN , Input impedance max 250 Ω ATEX (94/9/CE): II 1 G D Voltage 30 V Direct current 150 ma Power consumption 0,80 W Air consumption in settled state See table at page 2 Air flow rate See table at page 2 Repeatibility RP01 0,1% of full range RE01 / RE01.1 0,2% of full range Hysteresis RP01 0,6% of full range RE01 / RE01.1 1% of full range Ambient RP C temperature RE01 / RE C Storage temperature C Weight RP Kg RE01 / RE Kg Via Lecco, 69/ AGRATE BRIANZA (MI) Tel. 039/ Fax 039/

3 REVERSING THE ACTION The positioners are normally supplied for direct action. In case the reverse action is required, remove the plug from OUT2 and put it on the OUT1. DOUBLE ACTING OPERATION Both RP01 and RE01 units are engineered to operate as single or double acting positioners. They highly improve the control valves operations. VALVE SPEED ADJUSTMENT With RP01 and RE01 a splitted opening / closing speed adjustment should be made by simply turning a screw. AIR FLOW RATE AIR CONSUMPTION DIMENSIONS in mm : TESTS EFFECTED with PIPE 4 x 6 mm 1 bar supply adjustable from 0 to 2,9 Nm3/h 2 bar supply adjustable from 0 to 4.2 Nm3/h 3 bar supply adjustable from 0 to 5.5 Nm3/h 4 bar supply adjustable from 0 to 6.8 Nm3/h 5 bar supply adjustable from 0 to 8.1 Nm3/h 6 bar supply adjustable from 0 to 9.4 Nm3/h 8 bar supply adjustable from 10 to 28 Nm3/h 10 bar supply adjustable from 11 to 34 Nm3/h TESTS EFFECTED with PIPE 4 x 6 mm 1 bar supply max 0.1 Nm3/h 2 bar supply max 0.2 Nm3/h 3 bar supply max 0.4 Nm3/h 4 bar supply max 0.5 Nm3/h 5 bar supply max 0.6 Nm3/h 6 bar supply max 0.7 Nm3/h 8 bar supply max 0.9 Nm3/h 10 bar supply max 1.1 Nm3/h Specifications given are only indicative and not binding for the manufacturer who reserve the right to carry-out any modification deemed necessary without prior notice.

4 field I to P converter - convertitore elettropneumatico da campo sspr15-11/2001 APPLICAZIONE Utilizzato per la trasformazione di un segnale in corrente continua in un segnale pneumatico di misura o posizionamento. Il convertitore PR15 è principalmente impiegato come unità di collegamento per il passaggio da dispositivi elettrici di misura a regolatori pneumatici o da dispositivi elettrici di regolazione a valvole pneumatiche. Caratteristica peculiare di PR15 è il riduttore di pressione incorporato, che permette pressioni di alimentazione fino a 10 bar senza regolatore di pressione a monte. APPLICATION Instrument for conversion of a standard d.c. current signal into a standard pneumatic signal. PR15 is mainly used for the change-over from electrical controllers to pneumatic control valves, or from electrical measuring system to pneumatic controllers. The peculiar feature of PR15 is an air pressure reducer integrated in the base which allows a supply pressure up to 10 bar without any other pressure reducer upstream. CARATTERISTICHE Forma estremamente compatta. Ottima risposta dinamica. Insensibile alle vibrazioni meccaniche. Manutenzione ridotta. Basso consumo. Alta affidabilità. Campo del segnale in uscita regolabile. FEATURES Particulary compact design. Good dinamic response. Insensitive to mechanic vibrations. Low maintenance. Low consumption. High reliability. Disponibile - Available mod. PR15.1 EEx ia IIC T6, T5 EN , EN ATEX (94/9/CE): II 1 G Adjustable output measuring span. ACCESSORI Staffa per montaggio locale su tubo da 2" OPZIONI Segnale in uscita 4(6)...30 psi / 0,3(0.4)...2 bar Versione a Sicurezza Intrinseca. Pressacavo PG13,5 ACCESSORIES Mounting bracket for 2" pipe. OPTIONS Output signal 4(6)...30 psi / 0,3(0.4)...2 bar Intrinsecally Safe version. Cable gland PG13,5 Via Lecco, 69/ AGRATE BRIANZA (MI) Tel. 039/651, ,397 Fax 039/

5 FUNZIONAMENTO (VEDI FIG. 1) MODE OF OPERATION (SEE FIG. 1) La corrente in ingresso "I" eccita la bobina (1) collocata nel campo di un magnete (2), generando un flusso magnetico con forza proporzionale all'entità del segnale elettrico. Il flusso investe un magnetino (3) fissato su una piastrina di bilanciamento (4) che a sua volta si muove in modo proporzionale alla forza magnetica generata dalla corrente "I". La forza magnetica, tramite la piastrina di bilanciamento (4), viene pesata e confrontata con la pressione prodotta dall'aria in uscita dall'ugello (5). L'aria di alimentazione passa attraverso l'amplificatore (7), la strozzatura (8) e quindi all'ugello (5). Se la corrente "I" aumenta, la piastrina (4) si avvicina all'ugello chiudendo lo scarico dell'aria e di conseguenza aumentando la pressione di ritorno "Pr" e quindi la pressione amplificata in uscita "P" ( psi, 0,2...1 bar). Le pressioni aumentano sino a raggiungere un nuovo stato di equilibrio dove "P" è proporzionale con la corrente in entrata "I". The d.c. current "I" flows through the coil (1) located in the field of a magnet (2). The magnetic flux created by the system has a force proportional to the current "I". This force influences and moves proportionally a permanent magnet (3) fixed on a flapper (4). The force is balanced in the flapper (4) by the force of the dynamic back pressure "Pr" wich is generated by the nozzle (5). The supply air feeds the pneumatic volume amplifier (7), flows through the throttle (8), the nozzle (5) and hits the flapper (4). If the current "I" increases, the force of the magnetic flux increases and the flapper moves closer to the nozzle (5). Due to this, the dynamic back pressure "Pr" and consequently the output pressure "P" fed to the booster ( psi, 0,2...1 bar) are increased. The pressures increase until a new balance state is reached and "P" is proportional to the input current "I". Ingresso / Input "I" Bobina ad immersione 2 - Magnete 3 - Magnete permanente 4 - Piastrina di bilanciamento 5 - Ugello 6 - Restrizione dell'amplificatore 7 - Relè amplificatore 8 - Strozzatura ugello 9 - Base 10 - Vite di azzeramento 11 - Morsetti per il collegamento elettrico 12 - Vite di regolazione del campo 13 - Fulcro piastrina 14 - Molla 15 - Riduttore di pressione interno Alim. / Supply 13 Pr pr 7 6 "P" Uscita / Output 1 - Coil 2 - Field magnet 3 - Permanent magnet 4 - Flapper 5 - Nozzle 6 - Amplifier throttle 7 - Amplifier 8 - Nozzle restriction 9 - Cast block 10 - Zero point adjuster 11 - Terminals 12 - Measuring span adjuster 13 - Flapper fulcrum 14 - Spring 15 - Pressure reducing valve Fig. 1 - Schema funzionale / Schematic diagram

6 DATI TECNICI - TECHNICAL DATA Coperchio - Cover Nella versione standard (PR15): Policarbonato Nella versione EEx (PR15.1): Alluminio verniciatura antiacida Standard version: Polycarbonate EEx version (PR15.1): Die cast alumunium with anti corrosive paint Base Body Grado di protezione - Degree of protection IEC144 Montaggio Mounting Alluminio verniciatura antiacida Die cast alumunium with anti corrosive paint IP55 (IP65)* Su guida da 35 mm secondo DIN EN On 35 mm wide rail acc. to DIN EN Connessioni Pneumatiche Pneumatic connections Alimentazione aria - Supply air pressure Uscita - Output Regolazione trimmer - Trimmer adjustment Errore di linearità - Linearity error Errore di isteresi - Hysterisis error Errore di ripetibilità - Max repeatibility error Consumo d'aria - Air Consumption Portata - Air delivery Temperatura esercizio - Ambient Temperature Temperatura stoccaggio Storage Temperature Peso - Weight Ingresso - Input Vi Ii Pi Impedenza - Impedance Ceq Leq Connessioni Elettriche Electric Connections 1/8" NPT (1/4" NPT)* max 145 psi (10 bar) senza regolatore di pressione a monte max 145 psi (10 bar) without air pressure reducer upstream 3 15 psi (0,2 1 bar), 2 20 psi (0,14 1,4 bar), 4(6)* 30 psi(0,3 2 bar) ±0.5 psi 1 % 0,5 % 0,2 % 0,15 Nm³/h (alim. 25 psi) - 0,15 Nm³/h (supply. 25 psi) 2,6 Nm³/h (alim. 25 psi) - 2,6 Nm³/h (supply. 25 psi C C 0,8 Kg 4 20 ma (0 20mA, 1 5V, 0 10V)* 30 V 150 ma 0,80 W Max (trascurabile) (negligible 0 (trascurabile) (negligible PG9 (PG13,5)*, morsetto interno a 2 fili Ø 0,5..1,5 mm PG9 (PG13,5)*, Terminal for 2 wires conn. Ø0,5..1,5 mm * su richiesta / on request

7 DIMENSIONI DI INGOMBRO (mm) - DIMENSIONS (mm) PG9 DIN EN IN OUT ATTENZIONE! I convertitori modello PR15.1 (sicurezza intrinseca) devono essere alimentati da costruzioni elettriche associate certificate in conformità alle norme EN ed EN che rispettino i limiti delle caratteristiche elettriche indicate in specifica. ATTENTION! The I to P converters type PR15.1 (intrinsic safety) must be feed by electric devices certificated in conformity with EN and EN standards. The devices must comply the electric features mentioned on technical specification (see TECHNICAL DATA ). Via Lecco, 69/ AGRATE BRIANZA (MI) Tel. 039/651, ,397 Fax 039/

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10 ELETTROVALVOLE A 3 VIE 3 ways Solenoid Valves EV3/I/E TIPO/Type EV3 normalmente chiusa a comando diretto normally closed direct operation DIAMETRI NOMINALI e ATTACCHI Ø 1/8 passaggio interno Ø 1,5 mm - Attacchi G 1/8-3 via M5 a richiesta Ø 1/4 (esecuzione speciale) MATERIALI Sizes and Connections Ø 1/8 internal passage Ø 1,5 mm - Connections G 1/8 third way M5 on request Ø 1/4 (special execution) Materials Corpo - Ottone Interni - Acc. Inox Body - Brass Internals - Stainless Steel Guarnizioni di tenuta - NBR Gaskets - NBR FLUIDI DI APPLICAZIONE Aria, Gas neutri, Acqua, Olio CONDIZIONI LIMITE DI IMPIEGO Massima pressione Massima press. differenziale Temperatura di impiego Tempo di risposta p 6 bar CARATTERISTICHE ELETTRICHE 20 bar 15 bar C 5-10 msec Fluids Applications Air, Neutral Gas, Water, Oils Max Working Conditions Maximum pressure Maximum differential pressure Use temperature Response time p 6 bar Electric Characteristic 20 bar 15 bar C 5-10 msec Tensioni CC () 24 V Tension DC () 24 V Tensioni CA () 50 Hz (1) V Tension AC () 50 Hz(1) V Spunto 12 VA - 5 W Take-off 12 VA - 5 W Mantenimento 6 VA - 4 W Keep line in operation 6 VA - 4 W Temperatura ambiente C Ambient temperature C Protezione IP 65 Protection IP 65 Conformità elettrica IEC 85-VDE 0580 Electric conformity IEC 85-VDE 0580 Connettore estraibile Pg 9P Extractable Connector Pg 9P Classe di isolamento bobina F Coil isolation class F Terminali 3 x DIN Terminals 3 x DIN (1) A richiesta 60 Hz (1) On request 60 Hz KV - PORTATA IN M3/H Kv - flow coefficients m3/h passaggio Ø 1,5 mm Kv = 0,06 passage Ø 1,5 mm Kv = 0,06 ACCESSORI Accessories Comando manuale a vite compreso Manual screw drive included DIMENSIONI DI INGOMBRO (mm) PESI (Kg) Dimensions (mm) Weights (Kg) PESO : 0,138 1 = Ingresso 2 = Uscita 3 = Scarico Weight : 0,138 1 = In 2 = Out 3 = Discharge 1 = Comando manuale 2 = Connettore 3 = 3 via M5 1 = Manual drive 2 = Connector 3 = Third way M5 Via Lecco, 69/ AGRATE BRIANZA (MI) Tel. 039/ Fax 039/

11 ELETTROVALVOLE A 3 VIE ANTIDEFLAGRANTI 3 ways Solenoid Valves Explosion-proof EV3/A/I/E TIPO/Type EV3/A EEx d II B + H2 conforme EN e EN conformity EN and EN normalmente chiusa normally closed DIAMETRI NOMINALI e ATTACCHI Sizes and Connections Ø 1/4 passaggio interno Ø 3 mm - Attacchi G 1/4-3 via G 1/8 Ø 1/4 int. passage Ø 3 mm - Connections G 1/4 - third way G 1/8 MATERIALI Materials Corpo - Ottone Interni - Acc. Inox Body - Brass Internals - Stainless Steel Guarnizioni di tenuta - NBR Gaskets - NBR FLUIDI DI APPLICAZIONE Aria, Gas neutri, Acqua, Olio CONDIZIONI LIMITE DI IMPIEGO Massima pressione Massima press. differenziale Temperatura di impiego Tempo di risposta p 6 bar CARATTERISTICHE ELETTRICHE 16 bar Aria10 bar - Acqua 8 bar C 5-10 msec Fluids Applications Air, Neutral Gas, Water, Oils Max Working Conditions Maximum pressure Maximum differential pressure Use temperature Response time p 6 bar Electric Characteristic 16 bar Air 10 bar - Water 8 bar C 5-10 msec Tensioni CC () 24 V Tension DC () 24 V Tensioni CA () 50 Hz (1) V Tension AC () 50 Hz(1) V Spunto 60 VA - 12 W Take-off 60 VA - 12 W Mantenimento 28 VA - 12 W Keep line in operation 28 VA - 12 W Temperatura ambiente C Ambient temperature C Protezione IP 65 Protection IP 65 Conformità elettrica IEC 335 Electric conformity IEC 335 Ingresso cavo NPT 3/4 Cable In NPT 3/4 Classe di isolamento bobina H Coil isolation class H Classe Temperatura T6 Temperature class T6 (1) A richiesta 60 Hz (1) On request 60 Hz KV - PORTATA IN M3/H Kv - flow coefficients m3/h passaggio Ø 3 mm Kv = 0,2 passage Ø 3 mm Kv = 0,2 ACCESSORI Accessories Comando manuale a vite compreso Manual screw drive included Pressacavo antidefl. EEx d 3/4 NPT a richiesta Cable gland EEx d 3/4 NPT on request DIMENSIONI DI INGOMBRO (mm) PESI (Kg) Dimensions (mm) Weights (Kg) PESO : 0,685 1 = Ingresso 2 = Uscita 3 = Scarico G 1/8 1 = Pressacavo 2 = n 2 fori M5 x 6 3 = Morsetto massa Weight : 0,685 1 = In 2 = Out 3 = Discharge G 1/8 1 = Cable glan 2 = n 2 holes M5 x 6 3 = Mass terminal Via Lecco, 69/ AGRATE BRIANZA (MI) Tel. 039/ Fax 039/

12 PROXIMITY LIMIT SWITCHES FCEI4I2N/E TYPE FCE/I4 PNP NO+NC V DC TYPE FCE/I2 NO o NC V AC/DC TYPE FCE/I2N NC V DC with EExia IIC intrinsically safe switching amplifier DESCRIPTION The principle of inductive proimity sensors is based on the interaction between metallic conductors and an electromagnetic alternating field. When the plate located on the valve stem enters the sensor Active surface and operating distance is assured, causes a change on the output. Description Type FCE/I4 Type FCE/I2 Type FCE/I2N Housing size M12x1 M12x1 M12x1 Mounting flush flush flush Rated operating distance 2 mm 2 mm 2 mm Assured operating distance mm mm mm Switching functions PNP complementary ( N0+NC ) NO or NC NC Rated operational voltage 24 V DC 110 V AC 8.2 V DC Supply voltage V DC V AC / DC 7,7.. 9,0 V DC Voltage drop 2.5 V 10.5 V - Rated insulation voltage 250 V AC 250 V AC - Rated operational current 200 ma 5mA minimum - Protected against polarity reversal YES YES - Short circuit protected YES YES - Repeat accuracy R 5 % 5 % - Ambient temperature range C C C Frequency of operating cycles 800 Hz 1000 Hz - Utilization categories DC 13 AC 140 / DC 13 - LED function indication YES YES NO Degree of protection IEC IP 68 IEC IP 67 NAMUR EExia IIC together with switching amplifier see page 2 Housing material Stainless steel Stainless steel Stainless steel Material of sensing face PA 12 PA 12 PA 12 Connection Cable Cable Cable Number of wires Conductor cross section 0.25 mm mm mm2 DIMENSIONS in mm Via Lecco, 69/ AGRATE BRIANZA (MI) Tel. 039/ Fax 039/

13 Diagram Description Switching Amplifier for type FCE/I2N Sensor LED Status display Supply voltage 220 V AC or 110 V AC Input voltage circuit Intrinsically safe Intrinsically safe category EExia II C For use in zone 0 Degree of protection IP 20 Mounting Snap fitting for rail mounting or with mounting screws Housing material Plastic Dimensions b x I x h 40 x 70 x 110 mm Relay output Supply voltage 220 V AC/110 V AC PE PRINCIPLE : The NAMUR switching amplifier processes signal from NAMUR type FCE/I2N per DIN It may be installed only outside of a hazardous area. The sensor itself may be installed within the explosion area (zone 1 and 2). The output is a relay contact (SPDT) and an LED is used to display the output state. The switching amplifier prevents a dangerous current or voltage levels reaching the hazardous area. MOUNTING KIT OF PROXIMITY LIMIT SWITCHES ON PNEUMATIC VALVES Mounting kit composed by : bracket with screws to be assembled on valve yoke plate to be assembled on valve stem Specifications given are only indicative and not binding for the manufacturer who reserve the right to carry-out any modification deemed necessary without prior notice.

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