Installation/Operation with Service Replacement Parts

Transcription

1 Installation/Operation with Service Replacement Parts E-series Rack Conveyor Dishwashers (with swing-out doors) Single Tank Dual Rinse 44" Model 44DR Single Tank Dual Rinse 44" with " Prewash Model 66DRPW Models Single Tank Dual Rinse 44DR 66DRPW 70DRFFPW 80DRHDPW 54DR 76DRPW 80DRFFPW 90DRHDPW Two Tank 64 86PW 90FFPW 00HDPW 84 06PW 0FFPW 0HDPW Two Tank 64" Wash and Power Rinse Model 64 Dishwasher Serial No. Issue Date: 9.0. Manual P/N 58 rev. - For machines beginning with S/N RE and above 765 Champion Boulevard Winston-Salem, NC 705 (6) Fax: (6) Toll-free: (800) N. Service Road, Jordan Station Ontario, Canada L0R S0 (905) Fax: (905) Toll-free: (800) Printed in USA

2 For future reference, record your dishwasher information in the box below. Model Number Serial Number Voltage Hertz Phase Champion Service Agent Tel: Champion Parts Distributor Tel: National Service Department In Canada: In the USA: Toll-free: (800) Toll-free: (800) Tel: (905) Tel: (6) Fax: (905) Fax: (6) ATTENTION: The dishwasher model number, serial number, voltage, hertz and phase are needed to identify your machine and to answer questions. Please have this information on-hand if you call for service assistance. For all models: The data plate mounts to one side of the top-mounted control cabinet. The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green Building Council, respectively, and are used by permission. The logos signify only that Champion Industries, Inc. is a USGBC member and a CaGBC member; USGBC and CaGBC do not review, certify nor endorse the products or services offered by its members. COPYRIGHT 0 All rights reserved Printed in the USA

3 REGISTER YOUR PRODUCT ONLINE Make sure you are connected to the internet then enter an address below: In the U.S.A. In Canada

4 PRODUCT REGISTRATION BY FAX COMPLETE THIS FORM AND FAX TO: (6) in the USA (800) in Canada PRODUCT REGISTRATION CARD Model Serial # Date of Installation: Company Name: Address: Telephone #: ( ) --- (Street) State or Province Zip or Postal Code Contact: Installation Company: Address: Telephone #: Contact: FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY IMPORTANT IMPORTANT

5 Revision History Revision History A revision might be a part number change, new instructions, or information that was not available at print time. We reserve the right to make changes to this manual without notice and without incurring any liability by making the changes. Dishwasher owners may request a revised manual, at no charge, by calling (800) in the USA or (800) in Canada. Revision Revised Serial Number Description Date Pages Effectivity 9.. All RE Released First Edition i

6 Limited Warranty LIMITED WARRANTY Champion Industries Inc. (herein referred to as Champion), 765 Champion Blvd., Winston-Salem, North Carolina 705, and P.O. Box 0, 674 N. Service Road, Jordan Station, Canada, L0R S0, warrants machines, and parts, as set out below. Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name "Champion" and installed within the United States and Canada to be free from defects in material and workmanship for a period of one () year after the date of installation or fifteen (5) months after the date of shipment by Champion, whichever occurs first. [See below for special provisions relating to glasswashers.] Warranty registration must be returned to Champion within ten (0) days after installation either online on the Champion Industries website ( in the USA or in Canada or by fax on the form provided at the front of this manual. If warranty registration is not returned to Champion within such period, the warranty will expire after one year from the date of shipment. Champion will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions. If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election, will either repair or replace the defective machine or accept return of the machine for full credit; provided; however, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end (a) 0 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that Champion elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician. Defective parts become the property of Champion. Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection with its warranty. In no event will Champion's warranty obligation exceed Champion's charge for the machine. The following are not covered by Champion's warranty: a. Lighting of gas pilots or burners. b. Cleaning of gas lines. c. Replacement of fuses or resetting of overload breakers. d. Adjustment of thermostats. e. Adjustment of clutches. f. Opening or closing of utility supply valves or switching of electrical supply current. g. Cleaning of valves, strainers, screens, nozzles, or spray pipes. h. Performance of regular maintenance and cleaning as outlined in operator s guide. i. Damages resulting from water conditions, accidents, alterations, improper use, abuse, tampering, improper installation, or failure to follow maintenance and operation procedures. j. Wear on Pulper cutter blocks, pulse vanes, and auger brush. Examples of the defects not covered by warranty include, but are not limited to: () Damage to the exterior or interior finish as a result of the above, () Use with utility service other than that designated on the rating plate, () Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by connection of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by labor dispute. Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and workmanship is found to exist within the warranty period Champion will replace the defective part without charge. DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION'S WARRANTY IS ONLY TO THE EXTENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND CHAMPION PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES. Champion does not authorize any other person, including persons who deal in Champion dishwashing machines to change this warranty or create any other obligation in connection with Champion Dishwashing Machines. ii

7 Table of Contents Table of Contents E-series Rack Conveyor Dishwashers Revision HIstory... i Limited Warranty... ii Model Descriptions... iv Installation... Installation Codes, Warranty Registration, Receiving... Table Connections... Utilities, Hot and Cold Water Connections... Drain Connections, Steam Supply and Condensate Connections... 4 Ventilation Guidelines... 4 Electrical Connections... 5 Chemical Connections, Vent Fan Signal Connections... 7 Machine Running and Table Limit Switch Signal Connections... 7 Curtain Locations... 8 Hot Water Coil Tank Heat, Air Purging Instructions... 9 Door Safety Switches... Removing and Installing Spray Arms and Scrap Screens... Initial Start-up... 6 Operation... 7 Operation... 7 Door Safety Switches... 8 Optional Table Limit Switch... 9 Scrap Screens... 0 Cleaning and Maintenance... E-Rack Digital Temperature Display Meters (Operation and Calibration)... 4 Troubleshooting... 8 Service Replacement Parts...9 Electrical Schematics Control Circuit Board Diagnostics iii

8 Model Descriptions Model Descriptions Champion's single tank and two tank rack conveyor dishwashers are fully automatic. Standard equipment includes HP prewash, HP wash and HP power rinse pumps. The conveyor drive is a /6 HP motor. All models are available in right-to-left (R-L) or left-to-right (L-R) direction. Model Numbers Single Tank - Basic (dual rinse)... 44DR, 54DR Single Tank with " Prewash (dual rinse)... 66DRPW, 76DRPW Single Tank with 6" Prewash... 80DRHDPW, 90DRHDPW Single Tank with 6" Front Feed Prewash... 70DRFFPW, 80DRFFPW The 44 DR and 54 DR basic models are high temperature 80 F/80 C hot final rinse water sanitizing dishwashers. Prewash options are available in ", 6", and 6" front feed. Built-in stainless steel electric booster heaters in 40 F/ C and 70 F/9 C rise are available and steam booster heaters in 40 F/ C and 70 F/9 C rise. Dual-Rinse (DR) models feature a recirculating rinse that conserves energy. Two Tank - Basic... 64, 84 Two Tank with " Prewash... 86PW, 06PW Two Tank with 6" Prewash... 00HDPW, 0HDPW Two Tank with 6" Front Feed Prewash... 90FFPW, 0 FFPW The 64, and 84 basic models are high temperature 80 F/80 C hot water final rinse sanitizing models. Prewash options are available in ", 6", and 6" front feed. Built-in stainless steel electric booster heaters in 40 F/ C and 70 F/9 C rise are available and steam booster heaters in 40 F/ C and 70 F/9 C rise. All rack conveyor dishwasher models are covered by a -year parts and labor limited warranty.! ATTENTION! The installation, and initial start-up of your dishwasher must be performed by qualified electricians, plumbers, and authorized service technicians trained in commercial dishwashers. Defects and repairs caused by unauthorized installers will not be covered by the limited dishwasher warranty. iv

9 Installation Installation Codes The installation of the dishwasher must comply with all local electrical, plumbing, health and safety codes or in the absence of local codes, installed in accordance with the applicable requirements in the National Electrical Code, ANSI/NFPA 70 (latest edition), CAN/CSA B49. and the Canadian Electrical Code (CEC), Part, CSA C. (latest edition); and the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96. Warranty Registration Warranty registration must be submitted to Champion within ten (0) days after installation either online on the Champion Industries website ( in the USA or in Canada or by fax on the form provided at the front of this manual. If warranty registration is not returned to Champion within such period, the warranty will expire after one year from the date of shipment. Receiving!!ATTENTION!! Use caution when moving or lifting the dishwasher to prevent damaging the dishwasher or the installation site. Check doorway and passageway clearance before moving the dishwasher. Remove dishwasher front panels and check under the machine base for obstructions before moving.. Inspect the dishwasher for shipping damage. Check the dishwasher interior for curtains, panels and other supplies.. Lift the dishwasher off the shipping pallet and move the machine near its permanent location. 4. Leave a minimum of 6" between walls and the rear of the dishwasher. 5. Level the dishwasher side-to-side and front-to-back using a bubble level. The dishwasher legs are adjusted by screwing them in or out. 6. Do not remove tags attached to the utility connections until the installation is complete. 7. Remove the protective film from the dishwasher exterior. 8. Remove any foreign material from the dishwasher interior.

10 Installation Table Connections. Dish tables must be fitted to the dishwasher and their flanges sealed with silicon sealant to prevent leaks.. Install the dishwasher in its final location making sure it is level. Standard table height is 4"/864mm so the dishwasher flange should be set to this approximate height.. Adjust the table heights on the load and unload ends of the machine. 4. The unload (clean end) table should slope toward the dishwasher so water will drain back into the machine. 5. The load (soiled end) table should slope away from the dishwasher so soiled water does not flow into the machine. Table Flange Dishwasher Flange L-R Direction Shown Standard Table Height 4" Typical table installation with flange sealing detailed view. ~6" ~0" -/8" Typical table construction Plan View

11 Installation Utilities Hot Water Connections NOTE: Only qualified personnel should make dishwasher plumbing connections. Connections must meet local plumbing and sanitary codes. Improper installation is not covered be the dishwasher warranty. Hot Water Requirements:. A water hardness of grains/gal (US) [5. mg/l] or less is recommended.. Connect a /4" NPT hot water supply line to the line strainer located at the top rear of the dishwasher.. For a dishwasher without a booster heater, the hot water connection must supply a minimum of 80 F/8 C measured at the dishwasher. 4. For a 40 F/ C rise booster heater, the hot water connection must supply a minimum of 40 F/60 C measured at the dishwasher. 5. For a 70 F/9 C rise booster heater, the hot water connection must supply a minimum of 0 F/4 C measured at the dishwasher. 6. For a single wash tank hot water coil heated dishwasher, the hot water connection must supply a minimum of 85 F/85 C measured at the dishwasher. 7. For a two-tank hot water coil heated dishwasher, the hot water connection must supply a minimum of 95 F/9 C measured at the dishwasher. 8. Install a pressure regulating valve (PRV) before the dishwasher supply connection to maintain a flowing pressure of 0-5 PSI 9. Install a service shut-off valve in the supply line, as close to the dishwasher as possible. The size of the valve must be the same size or larger as the supply line. Cold Water Connections Cold Water Requirements:. A water hardness of grains/gal (US) [5. mg/l] or less is recommended.. Connect a /" NPT cold water supply line for a dishwasher equipped with a prewash cold water tempering option. Connection is located at the top of rear of the dishwasher load end.. Connect a /" NPT cold water supply line for dishwashers required to have a drain water temperature tempering option. Request a P/N 4589 for a drain tempering water kit.

12 Installation Drain Connections. The -/" drain line was removed and packed inside the dishwasher prior to shipping. Install the drain line once the dishwasher has been placed in its final location.. Connect the -/" NPT drain line to above a drain sink or to a -/" or larger drain line connection.. Observe all local plumbing and sanitary codes when installing. Steam Supply and Condensate Connections. The size of the steam supply line must be a " NPT line.. Check the steam pressure requirements prior to connecting the steam supply lines. Standard high steam supply required is 5-0 PSI/0-0 kpa.. Low steam supply pressure is 7-4 PSI/ kpa 4. Connect a steam supply line the same size or larger to the dishwasher at the steam supply strainer located at the unload end of the dishwasher. 5. Condensate lines must be gravity drain with no back pressure. A condensate lift pump must be installed if the condensate flow is above the finished floor. Ventilation Connections. DO NOT VENT THE DISHWASHER INTO WALLS, CEILINGS OR ENCLOSED PLACES.. Vent stacks with adjustable dampers are supplied with the dishwasher to connect house vent.. Connect stainless steel water-tight duct inside the 4" x 6"/ 06mm x 407mm vent stacks supplied with the dishwasher. 4. A minimum of 6 air changes per hour of kitchen is recommended Ventilation Guidelines: Dishwasher without a prewash tank option: Load end- 00 /4" SP/ 95 Liters/second Unload end- 400 /4" SP/ 89 Liters/second Dishwasher with a Prewash tank option: Load end- 50 /4" SP/ 95 Liters/second Unload end- 400 /4" SP/ 89 Liters/second Dishwashers with more than two tanks: Load end- 00 /4" SP/ 95 Liters/second Unload end- 400 /4" SP/ 89 Liters/second 4

13 Installation Electrical Connections WARNING: Electrocution or serious injury may result when working on an energized circuit. Disconnect power at the main breaker or service disconnect switch before working on the circuit. Lock-out and tag the breaker to indicate that work is being performed on the circuit. ATTENTION A qualified electrician must connect the main incoming power to the dishwasher in accordance with all local codes and regulations or in the absence of local codes in accordance with the National Electrical Code.!!ATTENTION!! Electrical and grounding connections must comply with the National Electrical Code or in the absence of a National Code then all Local Electrical Codes. A qualified electrician must compare the electrical power supply with the machine electrical specifications stamped on the MACHINE ELECTRICAL CONNECTION PLATE located inside the control cabinet before connecting the main power to the dishwasher. MACHINE ELECTRICAL CONNECTION. The main incoming power to the dishwasher is made at the top of machine in the control cabinet.. The electrician must connect the incoming power based on the information that is stamped on the Machine Electrical Connection Plate.. Any change to the Machine Electrical Connection Plate must be approved by the factory in advance. 4. The dishwasher main power terminal block is located inside the top-mounted control cabinet. 5. A knock-out plug is provided at the rear of the control cabinet for electrical service connections. 6. Built-in electric booster heaters have a separate main power connection. 7. Electric blower-dryers have a separate main power connection. 5

14 Installation Electrical Connections (continued) Motor Rotation. Motor rotation was set at the factory.. The conveyor drive motor rotation is indicated by a red arrow located on the side of the motor.. Check if all motors are running in the wrong direction. Reverse the L and L wires on the output side of the dishwasher Main Terminal Block (MTB) located inside the topmounted control cabinet. 4. The photograph to the right shows the conveyor drive motor with its direction arrow. 5. A wash pump/motor assembly can be seen in the back. WARNING: Moving Conveyor Parts may cause INJURY OR DEATH. Keep hands and clothing clear of the conveyor when the conveyor is moving. USE EXTREME CAUTION WHEN THE CONVEYOR IS MOVING. THREE PHASE POWER CONNECTION GRD LINE IN L L L Main Terminal Block Inside the Top-mounted Control Cabinet. Motor Direction Rotation Label on Motor Frame. 6

15 Installation. Use a qualified detergent/chemical supplier for detergent/chemical and dispensing equipment needs.. Labeled detergent control circuit connection terminals are provided in the control cabinet for detergent and rinse agent/sanitizer dispensing equipment (supplied by others).. The illustration on the right, shows the terminal board for the machine. 4. The signal connection points include: Detergent signal 0VAC, A max load. Rinse aid/sanitizer signal 0VAC, A load. Vent Fan 0VAC, Amp max amp load 5. A removable black plug is provided in the load end side of the wash tank for installation of the detergent conductivity cell. Detergent Probe Location Chemical Connections SIGNAL ONLY VENT FAN 0V COMMON RINSE AID 0V COMMON DETERGENT 0V Vent Fan Signal Connection. A terminal block is provided inside the top-mounted control cabinet to provide a 0VAC, AMP Max Load signal. NOTE: The Vent Fan Signal Connection supplies 0VAC to a control relay (supplied by others) when the dishwasher is ON and O VAC when the dishwasher is OFF. Power to operate the vent fan (supplied by others) must be supplied separately. SIGNAL ONLY VENT FAN 0V COMMON RINSE AID 0V COMMON Machine Running & Table Limit Switch Signal Connections. Connections are provided for systems that require that a signal to indicate the dishwasher is running.. A signal connection is provided to indicate that the dishwasher has stopped due to a conveyor jam or when the clean dish table is full of racks and additional racks cannot exit the machine.. The table limit switch option is recommended be installed on all dishwashers and can be ordered from the factory P/N SIGNAL ONLY MACHINE RUNNING TABLE LIMIT SWITCH DETERGENT 0V 7

16 Installation Curtain Locations. Refer to the illustrations below and hang the curtains as shown. J-hooks are located in the corners of each section to accept the curtain rods. Standard long curtains 4 x 0-/4 High hood long curtains 4 x -/4 Standard medium curtains and DR 4 x -/4 High hood short curtains 4 x 0-/4 Final rinse curtain 4 x 6-/4. Make sure the that the short flaps of the curtains face the load end of the dishwasher. The long curtains always go on each end of the dishwasher. Final Rinse Curtain (DR) Dual Rinse Curtain Long Curtain FR DR Long Curtain Dual Rinse Single Tank Dishwasher with Prewash Curtains. NOTE: Misplacing a curtain or failing to install a curtain will adversely affect the proper operation of the machine. Medium Curtain Power Rinse Wash R-L Direction Two Tank Dishwasher Curtain Locations 8

17 Installation Hot Water Coil Tank Heat Purging Air from the Dishwasher/Booster Heater System CAUTION: PERMANENT DAMAGE to the hot water recirculating pump can occur if the air is not purged from the dishwasher/booster heater system prior to placing the dishwasher into service. Follow the instructions carefully to prevent damage to the dishwasher hot water recirculating pump. The air trapped in the Dishwasher Hot Water Recirculating Pump and Water Lines must be purged. Refer to the illustration below and follow the procedure on the next page. B The dishwasher recirculating pump is located near the base at the booster end of the machine. A The air purge petcock is located behind the dishwasher lower front panel at the booster end of the machine. 9

18 Installation Hot Water Coil Tank Heat Purging Air from the Dishwasher/Booster Heater System (continued) Refer to the illustration on the previous page and follow the procedure below to purge the air from the system. Plumbing and electrical service connections must be completed before purging the system. To purge the air:. Make sure the dishwasher main power switch is OFF.. Make sure the main water supply valve located at the booster heater is OFF.. Open petcock (A) on the inlet side of the dishwasher hot water heater coil. 4. Remove the silver plug located in the center of the recirculating pump. 5. Turn the main water supply valve ON. Water will begin to fill the booster heater and the dishwasher heater coil. 6. Water and air will begin to flow out of the purge petcock and the recirculating pump and eventually only water will be observed. 7. Turn the booster heater power switch ON. 8. Turn the dishwasher power switch ON. The dishwasher wash tank will begin to fill with water. 9. Continue to observe the petcock and the recirculating pump and make sure that there is a steady stream of water is flowing from (A) and (B). 0. Replace the silver plug (B) in the center of the recirculating pump then close the petcock (A).. Turn the dishwasher power switch OFF.. Purging is complete. 0

19 Installation Door Safety Switches Dishwasher access doors are equipped with a door safety switch that automatically stops the dishwasher pumps and conveyor drive if a door is raised while the dishwasher is running. In addition, the dishwasher will not start if a door is left open.. If the dishwasher is running and a door is raised, then lighted GREEN START pushbutton goes out and the pumps and conveyor drive stop.. Check the interior of the dishwasher for any dish racks still in the machine. These dish racks must be washed again to ensure they are washed and sanitized completely.. To restart the dishwasher, make sure all doors are closed, then push the GREEN START pushbutton. Spray arm and Scrap Screen Installation The illustrations below and on the proceeding pages illustrate how to install and remove the spray arm assemblies and scrap screens. Removing the lower spray arm assembly

20 Installation Removing the Spray arm End Plugs Installing the Lower Spray arm Assembly

21 Installation Installing the Upper Spray arm Assembly Removing the Spray arm End Plugs

22 Installation Removing the Dual Rinse (DR) scrap screens Refer to the illustrations on this and the next page to remove and install the Dual Rinse (DR) scrap screens and rinse arm. 4

23 Installation Installing the Dual Rinse (DR) scrap screens 5

24 Initial Start-Up Check list. Remove white protective film from the dishwasher exterior.. Install lower panels to the dishwasher.. Remove any foreign material from inside of the machine. 4. Check the chemical supplies (supplied by others) are full. 5. Check to ensure the dishwasher drains are closed. 6. Install scrap screens, baskets and spray arms. 7. Turn main utilities to the dishwasher ON. (Power, water, steam if applicable). 8. Make sure doors are closed. 9. Turn dishwasher power switch ON. The tanks fill with water and the tank and booster heat will come on. NOTE: The dishwasher will not start if the tanks are not full of water. If the dishwasher fills for more than 0 minutes, the dishwasher will shut down and the green indicator light will flash. Check the drain valves and make sure they are fully closed, then push the power switch OFF and back ON and push the Green Start button to resume operation. 0. Check the digital tank water temperature gauges to ensure they indicate the proper levels. The final rinse gauge displays OFF when the final rinse is not running.. Check for leaks.. Push the START button.. Insert an empty dish rack into the load end of the dishwasher. The pumps and conveyor will run. 4. Carefully, open each dishwasher door to make sure the safety switch stops the conveyor and pumps. 5. Restart the dishwasher by pressing the START button. 6. Allow the dish rack to travel to the unload end of the dishwasher. The final rinse and the DR rinse (if equipped) will run. 7. Allow the rack to exit the dishwasher. The dishwasher pumps and conveyor should stop when the rack exits the dishwasher. 8. Push the Stop button when the machine is running and the dishwasher should stop. 9. Push the START button, insert a dish rack into the load end of the machine and the pumps and conveyor should start. 0. Push the dishwasher Power Switch OFF. The dishwasher should shut down.. Drain the dishwasher and check that floor drains handle the water volume leaving the dishwasher. NOTE: Opening a door will stop the pumps and drive. If the door is closed within 5 minutes the machine will resume operation where it left off. After 5 minutes the START switch must be pressed and a dish rack inserted into the machine for normal operation. 6

25 . Check that the spray pipes, curtains, and scrap screens are in place and clean.. Check that the overflow drains are closed.. Check the chemical supplies (supplied by others). Turn on the detergent dispenser switches. 4. Turn on the exhaust vent system (if applicable), and make sure it is operating. 5. Close the door(s). Push the power switch ON.. Machine will begin to fill via the fill valve and the final rinse piping. 6. When the tanks are full, wait until the wash tank digital temerature guage has reached the proper temperature. The digital tank temperature gauges are located on the control cabinet. Minimum wash temperatures are: All single tank models - 60 F/7 C to 75 F/79 C Single tank with Prewash - Wash Tank F/7-79 C The Prewash tank for all models has no temperature rating. -tank (Wash Tank) F TO 66 F/74 C (Power Rinse Tank) F TO 74 F/8 C Final Rinse for all models is a minimum of F/8-9 C. Dual Rinse (if equipped) is F/74-8 C Rinse for all models. Operation Operation 7. Push the Green START button. The Green Cycle Light illuminates indicating the dishwasher is ready for automatic operation. 8. Pre-scrap wares to remove large food particles and load wares into the dish racks. 9. Pegged racks are for plates and/or trays. Flat racks are for bowls and/or silverware. Spread silverware evenly in a single layer in a flat rack or upright (loosely packed) in a cutlery rack/cylinder. 0. Push a dish rack into the load-end of the dishwasher until it contacts the idle pump switch lever, the conveyor and pumps will start.. The dishwasher will run for 90 seconds to wash, rinse and move the dish rack out of the unload end of the dishwasher.. Inserting another dish rack into the machine before the first rack exits will keep the dishwasher running until the last dish rack exits the machine.. Check the final rinse pressure and temperature as the racks pass through the final rinse. This final rinse pressure MUST be 0- psi and the final rinse temperature MUST be a minimum of F/8-9 C. 4. The pumps and the conveyor drive will automatically stop after the last rack exits the machine. 5. The machine may be stopped at any time during the cycle by pressing the red STOP pushbutton. The green light will go out. 6. Check the interior of the dishwasher for any dish racks still in the machine. These dish racks must be washed again to ensure they are washed and sanitized completely. 7. To restart, push the green START pushbutton and push another dish rack into the dishwasher load end until the pumps and conveyor start. 8. Repeat steps 7-0 until all wares are washed. 7

26 Operation Door Safety Switches Dishwasher access doors are equipped with a door safety switch that automatically stops the dishwasher pumps and conveyor drive if a door is opened while the dishwasher is running. In addition, the dishwasher will not start if a door is left open.. If the dishwasher is running and a door is opened, the GREEN cycle light remains illuminated and the pumps and conveyor drive stop.. If the door is closed within 5 minutes the dishwasher will resume the cycle where it left off; after 5 minutes the green cycle light goes out and the START button must be pushed and a rack inserted into the machine.. Any dish racks left in the machine after 5 minutes has elapsed must be removed and processed again. 4. To restart the dishwasher, make sure all doors are closed, then push the GREEN START pushbutton and insert a rack into the load end of the machine. The green cycle light will illuminate; the pumps and conveyor motor will run. Pump Intake Screen and Dual Float Switch Refer to the illustration below and note the location of the pump intake screen and dual float switch.. Make sure the pump intake screen is installed by sliding it on the bracket located in front of the wash pump intake.. Make sure the float balls on the dual float switch move freely on the float stem.. Check the interior of the tank for any foreign objects and make sure the drain screen is clean. Pump Intake Screen Drain Screen Dual Float Switch Make sure tank is clean, the pump intake screen is installed and the dual float switch moves freely. 8

27 Operation (Optional) Table Limit Switch A recommended option for any rack conveyor dishwasher is a table limit switch. The limit switch is installed at the end of the clean-end table and is designed to stop the conveyor and pumps in the event that dish racks back up on the clean-end table. This feature prevents possible damage to the conveyor due to jamming. The operation of the table limit switch is described below.. If the dishwasher is running and the table limit switch (TLS) is activated, the GREEN cycle light remains illuminated and the pumps and conveyor drive stop.. If the table limit switch (TLS) is deactivated within 5 minutes the dishwasher will resume the cycle where it left off; after 5 minutes the green light goes out and the START button must be pushed and a rack inserted into the machine.. Any dish racks left in the machine after 5 minutes has elapsed must be removed and processed again. 4. To restart the dishwasher, make sure the table limit switch (TLS) is clear, then push the GREEN START pushbutton and insert a rack into the load end of the machine. The green cycle light will illuminate; the pumps and conveyor motor will run. Table Limit Switch Soiled-end table L-R Operation Rack Conveyor Dishwasher Clean-end table 9

28 Operation Scrap Screens. All models have scrap screens in the tanks.. Install two scrap screens in each wash tank making sure they fit securely without large gaps between them.. Install an internal refuse basket in each wash tank. 4. If equipped, install one large scrap screen and one external refuse basket in the prewash tank. 5. For machines equipped with a dual rinse section, install two scrap screens in the DR section.! ATTENTION! NEVER REMOVE A SCRAP SCREEN OR REFUSE BASKET WHEN THE DISHWASHER IS RUNNING. There are have scrap screens in the wash tank and one in the prewash tank There is one refuse basket in the wash tank and an external basket in the prewash 0

29 Cleaning Cleaning Cleaning your dishwasher is the best maintenance you can perform. The cleaning intervals below are the minimum requirements for most dishwashers. You may need to clean your dishwasher more often when washing heavily soiled wares or during long hours of continuous operation. Daily or every hours of operation. Turn power switch to OFF.. Open drain lever(s) to drain water. Remove scrap screens and scrap baskets. Clean inside of the tanks and flush with clean water. Back flush the scrap screens until clean then reinstall in the machine. DO NOT strike screens or baskets against solid objects. Remove the spray arm assemblies. Remove the end cap from each spray arm. 4. Flush the spray arms and nozzles to remove any debris. 5. Replace the end caps. Check the condition of the manifold O-ring. 6. Reinstall the spray arms. 7. Remove and clean the curtains. Allow them to dry at the end of the day. 8. Leave the doors open between operations, allowing the machine to dry. 9. Make sure the final rinse nozzles are clear of mineral deposits. 0. Straighten a metal paper clip and use to clean the nozzles.. Check the temperature and pressure gauge readings during operation.. Inspect the machine for signs of water leaks.. Check the chemical supplies and refill as necessary..

30 Cleaning Cleaning (continued) At the End of the Day. Perform Steps -0 on the previous page.. Remove the upper and lower rinse and wash spray arms and end plugs and flush with fresh water.. Remove the Dual Rinse (DR) rinse arm assemblies and flush with fresh water. 4. Clean the final rinse arm nozzles using a small paper clip. 5. Remove the curtains and clean with fresh water. DO NOT USE STEEL WOOL TO CLEAN THE INTERIOR OF THE MACHINE. 6. Wipe the interior and exterior of the machine with a soft cloth and a mild detergent. DO NOT HOSE THE EXTERIOR OF THE MACHINE WITH WATER. 7. Reassemble the dishwasher and leave the door open to allow overnight drying 8. Contact the chemical supplier for de-liming if required. De-liming Lime (scale) deposits are the result of minerals contained in the water feeding the dishwasher and appear as a white haze on the surface of the dishwasher. Severe scaling can appear as a granular deposit. These deposits are a result of the mineral content in the geographic area of the machine's location. WARNING: Death or injury can result from toxic fumes when de-liming agents come in contact with Chlorine Bleach, or other chemicals that contain iodine, bromine, or fluorine. USE EXTREME CAUTION WHEN HANDLING ANY DE-LIMING AGENT CAUTION: De-liming agents can cause chemical burns. Wear rubber gloves, eye protection and any other protective clothing as instructed by a qualified chemical supplier and follow the instructions provided by the chemical supplier. ATTENTION: Place a flat-bottom dish rack upside down on the idle pump start switch at the entrance end f the dishwasher to keep the dishwasher running during the de-liming procedure.

31 Maintenance Maintenance Weekly. Inspect all water lines for leaks and tighten at joints if required.. Clean any detergent residue from the exterior of the machine.. Check the drain operation. 4. Clean any accumulated scale from the heating element. 5. Inspect the spray arms for any damage or missing parts. 6. Inspect the final rinse arms for missing parts. 7. Inspect the drive assembly and cradle for damaged or missing parts. 8. Check that float switches move freely. 9. Check the idle pump actuator and the final rinse actuator for freedom of travel. Monthly. Inspect interior of machine for lime deposits and clean.. Check o-rings on spray arm piping connections.. Check the drain operation. 4. Clean any accumulated scale from the heating element. 5. Inspect the spray arms o-rings and ensure all plugs are installed. 6. Inspect the final rinse arms for missing parts and are clean. 7. Inspect the drive assembly and cradle for damaged or missing parts. 8. Check that float switches move freely. 9. Check the idle pump actuator and the final rinse actuator for freedom of travel. 0. Check the drive belt and adjust as necessary.. Check the pump rotation and direction of rotation.. Check the operation of temperature gauges or displays.. Perform complete operation check. Yearly. Contact authorized service agent to perform complete maintenance review of machine.. Correct any abnormal situations as recommended.

32 Digital Display E-Rack Digital Temperature Display Meters ATTENTION: The Digital Temperature Displays only indicate temperature, they do not control wash tank or final rinse booster heaters. Electro-mechanical thermostats continue to control the tank and final rinse heat circuits.. The analog temperature gauges have been replaced with digital temperature display meters.. The meters display temperatures for the prewash tank (if equipped), the wash tank, power rinse tank (if equipped), the DR dual rinse tank (if equipped), and the final rinse.. A meter displays temperature in ways: a. The first display is a semi-circular LED bar that moves from left to right; as the temperature increases in magnitude. The color of the bar changes from black, to orange, and to green. b. The second display is a digit LED that changes from OFF if the tank or final rinse heat is disabled, to Blank and from a minimum temperature of 70 o F to the maximum calibrated temperature set point of the meter. (Refer to the "Display Meter Operation Checks" on the next page to change a Meter set-point.) Control cabinet showing digital temperature display meters on the right-hand side of the control cabinet. LED Bar digit LED Close-up view of the display meters. Note the semi-circular indicator bars and the numeric read-outs in the center. 4

33 Digital Display The set-point determines how the meter displays the yellow & green bar. For example, if the set-point is 70, then the bar displays yellow from 0-70 then green from 70 and above. 5

34 Digital Display Calibration: Calibration is an internal function of the display circuit board and does not calibrate temperature control of the dishwasher components. NOTE: The Thermister Plug and wire from the Rinse Switch Connector must be disconnected from the display circuit board before calibration. To calibrate the display board:. Turn dishwasher Power Switch OFF.. Disconnect the thermister plug and at least wire from the rinse switch connector.. Turn Power Switch ON. 4. Press and hold the CHECK pushbutton while pressing and releasing the RESET button. 5. Release the CHECK pushbutton. 6. Display shows CAL flashing on METER and METER. NOTE: If the display shows "EEE", then the thermister plug is not disconnected. Disconnect the thermister plug and repeat Steps -6 above. 7. Press and hold the TEST A pushbutton to calibrate Meter (Test B for Meter ). 8. The display calibrates and shows "60". 9. Release TEST A pushbutton. An "E" flashes in the center of METER. 0. Press the RESET pushbutton to exit the calibration mode.. Repeat Steps -8 to calibrate Meter.. Turn the dishwasher Power Switch OFF and reconnect the thermister plug and rinse switch connector wire.. Turn Power Switch ON and return to normal operation. Thermister was not unplugged before calibration Display board is in the calibration mode Disconnect thermister plug Disconnect a rinse switch wire Temperature display Selector switch o F or o C 0 4 Rear Detail View of Digital Display Circuit Board Meter calibrated Calibration complete when "E" flashes 6

35 Digital Display Display Codes and Definitions The illustrations below show the codes that may appear in the temperature meter displays. o 60 displayed and bar is blank 7

36 Troubleshooting Troubleshooting Before calling for service check the following conditions.. Dishwasher main power and water supply is on.. Machine has been assembled correctly.. Conveyor is clear of any obstructions. 4. Drains are closed. 5. Screens and pump intake screens are clear. 6. Doors are closed and secure. Condition Cause Solution Dishwasher will not run. Low or no water. Poor wash results. Dishwasher stays in wash cycle. Dishwasher conveyor will not run. Low tank and/or final rinse temperature. Door not closed. Main power OFF. Dishwasher OFF. Wash tanks not full Main water supply off. PRV setting incorrect or low incoming pressure. Solenoid strainer clogged. Solenoid valve defective. Defective float switch. Detergent not added to tank. Wares incorrectly loaded. in dishrack. Clogged screens. Clogged spray arms. Thermostat defective. End plugs missing. Water temperature low. Idle pump switch defective. 90 second timer defective Conveyor jammed or table limit switch has stopped conveyor. Green start button not pressed. Machine filled for 0 minutes but did not reach fill level and shut down. Incoming water temperature low. Defective heater. Defective temperature display. Close door completely. Check breaker on panel. Turn dishwasher ON. Check drain valves. Open supply valve. Adjust the PRV to psi flowing pressure. Clean strainer. Contact Service Agent. Contact Service Agent. Check detergent suppy. Reposition wares or reduce amount of wares. Clean screens. Clean spray arms. Contact Service Agent. Check spray arms. Check incoming water temperature. Contact Service Agent. Contact Service Agent. Check conveyor for jams Remove racks from load end of table. Press Green start button & insert rack into machine. Check drain valves, turn power ON and OFF, then push Green Start button. Check incoming temperature/contact maintenance. Contact service agent. Contact service agent. 8

37 Service Replacement Parts Illustration... Page Front View of Control Panel... Control Cabinet Interior View for Single Tank Models with Dual Rinse... Control Cabinet Interior View for Two Tank Models... 6 Prewash Panels and Curtains... 4 Single Tank Panels and Curtains Two Tank Panels and Curtains Drive Motor Assembly Conveyor Drive Assembly Prewash Track and Cradle Assembly... 5 Single Tank Track and Cradle Assembly Two Tank Track and Cradle Assembly Prewash Scrap Screens Single Tank Scrap Screens Two Tank Scrap Screens... 6 Prewash Wash Spray Arms Single Tank Wash Spray Arms Two Tank Wash and Power Rinse Spray Arms Dual Rinse (DR) Tank Assembly Dual Rinse (DR) Pump/Motor Assembly... 7 Prewash Pump Suction and Discharge Wash and Power Rinse Pump Suction and Discharge Pump/Motor Assembly Float Switches Single Tank Electric Wash Tank Heat... 8 Two Tank Electric Wash and Rinse Tank Heat Thermostats and Thermistors Junction Box Final Rinse Piping (All Models) Fill Piping (All Models)... 9 Prewash Cold Water Tempering (CWT) Piping Continued on next page 9

38 Service Replacement Parts (continued) Illustration... Page Single and Two Tank Electric Booster Assembly 40 F/70 F Single Tank Booster Heaters 40 F/70 F Two Tank Booster Booster Heaters 40 F/70 F Two Tank and Heat Recovery Electric Booster Cabinet... 0 Two Tank Steam Heat with K Steam Booster Single Tank Steam Heat Two Tank Steam Heat ", 6" and 6" Prewash Drain Assemblies... 0 E44DR with and without Prewash Drain Assembly... E54DR with and without Prewash Drain Assembly... 4 E64 with and without Prewash Drain Assembly... 6 E84 Drain Assembly... 8 E84 with Prewash Drain Assembly... 0 Final Rinse Drain Assembly... " Prewash Door Assembly... 4 E44 and E54 Door Assembly... 6 E64, E84 and 6" Door Assemblies... 8 Extended Vent Cowls and Splash Shields... 0 Standard Vent Cowls... Single Tank Hot Water Coil (HWC) Heat... 4 Two Tank Hot Water Coil (HWC) Heat " Sideloader " Sideloader Dish Racks

39 Front View of Control Cabinet (All Models) Models: E44DR, E54DR L-R and R-L Machine Direction Shown WASH FINAL RINSE Models: E66DRPW, E76DRPW, E70DRFFPW, E80DRFFPW, E80DRHDPW, E90DRHDPW L-R and R-L Machine Direction Shown PREWASH WASH FINAL RINSE Models: E64, E L-R Machine Direction Shown WASH RINSE FINAL RINSE Models: E86PW, E06PW, E90FFPW, E0FFPW, E00HDPW, E0HDPW PREWASH WASH RINSE FINAL RINSE L-R Machine Direction Shown Item Part Description Qty. No. No Breaker, Switch4A ON/OFF 4VAC, 05 Light, Indicator Green LED VDC 509 Pushbutton, Switch Green Pushbutton, Switch Red 5 45 Decal (L-R, and R-L) (See illustration above for model nos.) 6 45 Decal, (L-R and R-L) (See illustration above for model nos.) Decal, (L-R) (See illustration above for model nos.) Decal, (R-L) (See illustration above for model nos.) Decal, (L-R) (See illustration above for model nos.) Decal, (R-L) (See illustration above for model nos.) Gauge, Digital Temperature Display (Order with Item 0) A/R Support, Circuit Board (4 per board) A/R Suppressor, Transient Voltage (Order with Item 9) 4508 Cable Assy., 4-conductor Thermistor (per display board)

40 Control Cabinet Interior View for Single Tank Models with Dual Rinse Note: Control Cabinet Cover P/N 4879 not shown HEAT HEAT HEAT BC WC BC 7CR CR 6M DC M M M MOL MOL MOL This illustration shows a control cabinet with all options. Your control cabinet may not have the prewash components nor the additional parts required for the KW booster. Please disregard these extra components as necessary.

41 Control Cabinet Interior View for Single Tank Models with Dual Rinse Item Part Description Qty. No. No. COMMON ELECTRICAL PARTS (Not Voltage Specific) 4756 Circuit Board, Control Support, Circuit Board Block, Terminal 0-Pole Jumper, Slotted 558 Label (TLS, Machine Run, etc.) Transformer, 0:4VAC 0VA 5 87 Contactor, Heat 60 FLA A/R 6 00 Lug, Ground Wire 7 8 Block, Input Terminal 75A, -Pole 8 5 Block, Fuse 600V 0A End Block, E/NS 5 N 0 45 Terminal, Single ST.5 Gray Relay, PDT, 0A 0VAC 06 Socket, Relay 45 End Cover, Single Terminal D-MZB.5 NS Terminal, Single MZB.5 NS Bridge, Terminal 0-Pole FBS 0-5 (Cut to fit) 6 08 Contactor, A A/R 7 56 Relay, DPDT 0A 0VAC (DR Pump) 8 67 Contact, Auxiliary GVAN A/R 9 68 Bus-System, -units (Drive and Wash) Bus-System, -units (Drive, Prewash, Wash) VOLTAGE SPECIFIC PARTS: 00-0V/60/ (Wash Tank Heat) Block, Fuse 600V 60A P J Type 8075 Fuse, J 50A 600V 00-0V/60/ (KW Booster) 807 Block, Fuse 600V 60A P J Type 8074 Fuse, J 45A 600V 00-0V/60/ (KW Booster) 0844 Block, Fuse 600V 00A P T Type Fuse, T 80A 50V Continued on next page

42 Control Cabinet Interior View for Single Tank Models with Dual Rinse Item Part Description Qty. No. No. VOLTAGE SPECIFIC PARTS: 00-0V/60/ 4 8 Fuse, Line 0VAC, 5A 600V LPCC Overload, Motor (Drive) A 6 68 Overload, Motor (Prewash) A 7 69 Overload, Motor (Wash) A Fuse, DR Heat 600V 0A, ATMR Transformer, 500VA 0-40V/60/ (Wash Tank Heat) Block, Fuse 600V 60A P J Type 8074 Fuse, J 45A 600V 0-40V/60/ (KW Booster) 807 Block, Fuse 600V 60A P J Type 807 Fuse, J 40A 600V 0-40V/60/ (KW Booster) 0844 Block, Fuse 600V 00A P T Type Fuse, T 70A 50V 0-40V/60/ 4 8 Fuse, Line 0VAC, 5A 600V LPCC Overload, Motor (Drive) A 6 68 Overload, Motor (Prewash) A 7 69 Overload, Motor (Wash) A Fuse, DR Heat 600V 0A, ATMR Transformer, 500VA V/60/ (Wash Tank Heat) 0 5 Block, Fuse 600V 0A P J Type 804 Fuse, J 5A 600V V/60/ (KW Booster) 5 Block, Fuse 600V 0A P J Type 06 Fuse, J 0A 600V V/60/ (KW Booster) 807 Block, Fuse 600V 60A P J Type 807 Fuse, J 5A 50V Continued on next page 4

43 Control Cabinet Interior View for Single Tank Models with Dual Rinse Item Part Description Qty. No. No. VOLTAGE SPECIFIC PARTS: V/60/ 4 8 Fuse, Line 0VAC, 5A 600V LPCC Overload, Motor (Drive) A 6 66 Overload, Motor (Prewash).6-.4A 7 67 Overload, Motor (Wash).5-4.0A Fuse, DR Heat 600V 0A, ATMR Transformer, 500VA 575V/60/ (Wash Tank Heat) 0 5 Block, Fuse 600V 0A P J Type 06 Fuse, J 0A 600V 575V/60/ (KW Booster) 5 Block, Fuse 600V 0A P J Type 68 Fuse, J 5A 600V 575V/60/ (KW Booster) 5 Block, Fuse 600V 0A P J Type 68 Fuse, J 0A 600V 575V/60/ Fuse, Line 0VAC,.5A 600V LPCC--/ 5 64 Overload, Motor (Drive) A 6 66 Overload, Motor (Prewash).6-.4A 7 67 Overload, Motor (Wash).5-4.0A Fuse, DR Heat 600V 0A, ATMR Transformer, 500VA NOTE: Hot water coil (HWC) machines do not have heat contactors. These parts are replaced by the parts listed below and the parts are mounted in the control cabinet where the heat contactors were installed. Hot Water Coil Heat Dishwashers Components (Not Shown) Relay, PDT, 0A 0VAC Socket, Relay Terminal, -Pole 5

44 Control Cabinet Interior View for Two Tank Models Note: Control Cabinet Cover P/N 4879 not shown. HEAT HEAT RC WC CR 4 5 4M M M M RINSE WASH PREWASH DRIVE 4MOL MOL MOL MOL This illustration shows a control cabinet with all options. Your control cabinet may not have the prewash components nor the additional parts required for the KW booster. Please disregard these extra components as necessary. 6

45 Control Cabinet Interior View for Two Tank Models Item Part Description Qty. No. No. COMMON ELECTRICAL PARTS (Not Voltage Specific) 4756 Circuit Board, Control Support, Circuit Board Block, Terminal 0-Pole Jumper, Slotted 558 Label (TLS, Machine Run, etc.) Transformer, 0:4VAC 0VA 5 87 Contactor, Heat 60 FLA 6 00 Lug, Ground Wire 7 8 Block, Input Terminal 75A, -Pole End Block, E/NS 5 N 9 45 Terminal, Single ST.5 Gray Relay, PDT, 0A 0VAC 06 Socket, Relay 45 End Cover, Single Terminal D-MZB.5 NS5 450 Terminal, Single MZB.5 NS Bridge, Terminal 0-Pole FBS 0-5 (Cut to fit) 5 08 Contactor, A A/R 6 67 Contact, Auxiliary GVAN A/R 7 44 Kit, Fuse Block 6 67 Bus-System, -units (Drive, Prewash, Wash) Bus-System, 4-units (Drive, Prewash, Wash, Rinse) VOLTAGE SPECIFIC PARTS: 00-0V/60/ (Wash Tank Heat) Block, Fuse 600V 60A P J Type Fuse, J 50A 600V 00-0V/60/ (Rinse Tank Heat) Block, Fuse 600V 60A P J Type 807 Fuse, J 5A 600V Continued on next page 7

46 Control Cabinet Interior View for Two Tank Models Item Part Description Qty. No. No. VOLTAGE SPECIFIC PARTS: 00-0V/60/ 64 Overload, Motor (Drive) A 68 Overload, Motor (Prewash) A 4 69 Overload, Motor (Wash) A 5 69 Overload, Motor (Rinse) Transformer, 50VA 8 48 Fuse, 600V LPCC-.5A 0-40V/60/ (Wash Tank Heat) Block, Fuse 600V 60A P J Type Fuse, J 45A 600V 0-40V/60/ (Rinse Tank Heat) Block, Fuse 600V 60A P J Type 68 Fuse, J 0A 600V 0-40V/60/ 64 Overload, Motor (Drive) A 68 Overload, Motor (Prewash) A 4 69 Overload, Motor (Wash) A 5 69 Overload, Motor (Rinse) A Transformer, 50VA 8 48 Fuse, 600V LPCC-.5A V/60/ (Wash Tank Heat) 8 5 Block, Fuse 600V 0A P J Type Fuse, J 5A 600V V/60/ (Rinse Tank Heat) 0 5 Block, Fuse 600V 0A P J Type 06 Fuse, J 0A 600V Continued on next page 8

47 Control Cabinet Interior View for Two Tank Models Item Part Description Qty. No. No. VOLTAGE SPECIFIC PARTS: V/60/ 6 Overload, Motor (Drive) A 66 Overload, Motor (Prewash).6-.4A 4 67 Overload, Motor (Wash).5-4.0A 5 67 Overload, Motor (Rinse).5-4.0A Transformer, 50VA Fuse, 600V LPCC-.5A 575V/60/ (Wash Tank Heat) 0 5 Block, Fuse 600V 0A P J Type 06 Fuse, J 0A 600V 575V/60/ (Rinse Tank Heat) 5 Block, Fuse 600V 0A P J Type 68 Fuse, J 5A 600V 575V/60/ 64 Overload, Motor (Drive) A 66 Overload, Motor (Prewash).6-.4A 4 67 Overload, Motor (Wash).5-4.0A 5 67 Overload, Motor (Rinse).5-4.0A Transformer, 50VA Fuse, 600V LPCC-.5A NOTE: Hot water coil (HWC) machines do not have heat contactors. These parts are replaced by the parts listed below and the parts are mounted in the control cabinet where the heat contactors were installed. Hot Water Coil Heat Dishwashers Components (Not Shown) Relay, PDT, 0A 0VAC Socket, Relay Terminal, -Pole 9

48 Solid State Control Board Cable Assemblies 5 H5 H Jam Switch Table Limit Stop Start Pause Power H Run Light Rinse Flt L DR Level Rinse Flt U Prewash Flt L Prewash Flt U Wash Flt L Wash Flt U Final Rinse Rack Switch Final Rinse Wash Fill H Prewash Fill Solid State Circuit Bd. P/N 4756 Rinse Aid Pumps Booster Heat H4 4 7 H7 Wash Heat H6 6 Digital Display Rinse Run Reset AA Prewash DR Tank Rinse Tank DR/Rinse Heat DR Pump Item Part Description Qty. No. No. 57 Harness, 6-pin Input E44/54 DR,DRPW, E64/84 E64/84PW 574 Harness, 6-pin Output E44/54 DR,DRPW, E64/84 E64/84PW 575 Harness, 8-pin Input E64/84 E64/84PW Harness, 8-pin Input E44/54 DR,DRPW Harness, -pin Output E64/84 E64/84PW Harness, -pin Input E44/54 DR,DRPW Harness, -pin Input E64/84 E64/84PW Harness, -pin Input E44/54 DR,DRPW Harness, -pin Output E64/84 E64/84PW Harness, -pin Output E44/54 DR,DRPW Harness, -pin Output All Models 40

49 Blank Page This Page Intentionally Left Blank 4

50 Prewash Panels and Curtains (L-R Direction Shown)

51 Prewash Panels and Curtains Item Part Description Qty. No. No. 88 Rod Curtain 5/6 x -/" 70 Curtain 4 x 0-/4" 0007 Screw /4-0 x / Truss Head Support, " PW Rear Screen Baffle, Table Flange Table Flange Support 7 95 Panel, 5" End Standard Plug, /" Gasket Nut 5 Panel Assy. Front Perimeter " PW Prewash Panel Assy. Front Perimeter 6" PW Prewash - 54 Panel Assy. Front Perimeter 6" PW Prewash 8959 Basket, Refuse " Basket, Refuse 6" Basket, Refuse 6" 847 Cover, Refuse Basket " Cover, Refuse Basket 6" Handle, Door 4

52 Single Tank Panels and Curtains (L-R Direction Shown) 5 Final Rinse Curtain 6 End Curtain DR Curtain End Curtain

53 Single Tank Panels and Curtains Item Part Description Qty. No. No. 88 Rod, Curtain, 5/6 x -/" 70 Curtain 4" x 0-/4" (End Curtain) 40 Rod, Curtain, 5/6" x -/" Curtain, 4" x -/4" (DR Curtain) Rod, Curtain 5/6" x 4-5/8" Curtain 4" x 6 -/4" (Rinse Curtain) Baffle Screw /4-0 x / Truss Head SST Panel, 5 End Standard Bolt /4-0 x / SST 59 Panel Assy., 44 Front Perimeter - 50 Panel Assy., 54 Front Perimeter 944 Nut, /4" NPT 0860 Gasket 4 94 Plug, /4" NPT Plug, /" NPT Gasket Nut, /" NPT 4 45

54 Two Tank Panels and Curtains

55 Two Tank Panels and Curtains Item Part Description Qty. No. No. 88 Rod, Curtain, 5/6 x -/" 70 Curtain 4 x 0-/4 40 Rod, Curtain, 5/6" x -/" Curtain, 4" x -/4" Baffle Table Flange 7 95 Panel, 5 End standard Screw /4-0 x / Truss Head Nut, /4" NPT Gasket 4 94 Plug, /4" NPT Nut, /" NPT Gasket Plug, /" NPT Panel, 84 Front Perimeter RH/LH 6 5 Panel, 64 Front Perimeter 47

56 Drive Motor Assembly

57 Drive Motor Assembly Item Part Description Qty. No. No Drive Motor Switch 798 Bracket, Motor Switch Mounting See Sheave and V-Belt Chart Below Plate, Drive Motor Mounting Plate, 44 Motor Assy Mounting Plate, 64 Motor Assy Mounting Bracket, Motor Spring Mounting Washer Lock /4 Split SST Washer, Flat 5/6 x /4 x.06 SST 9 70 Spring 0.6OD x Wire x.5 Lg Screw, 5/6 x -/ Hex Head SST 700 Bushing /8 x /4 x /6 Thrust Bronze 70 Bushing, /4 x 7/8 x /8 x -/8 Flg 70 Bushing /4 x /8 x / x /6 Flg Bronze 4 7 Motor, Gear /6HP PH, MV Bolt /4-0 x / Hex Head SST Bolt /4-0 x /4 Hex Head Bolt /4-0 x / Hex Head SST Grip Nut, 5/6-8 w/nylon insert Sheave and V-belt Chart Model E44DR E54DR E64 E84 Motor Sheave Part No. 066: AK9 5/8 Bore 896: AK54 5/8 Bore 689: AK46 5/8 Bore 070: AK49 5/8 Bore Drive Sheave Part No. V-Belt Drive Part No. 89: AK59 5/8 Bore 00794: 4L 0 89: AK59 5/8 Bore 00797: 4L : AK54 5/8 Bore 00797: 4L :AK44 5/8 Bore 00794: 4L 0 49

58 Conveyor Drive Assembly Tank Bottom

59 Conveyor Drive Assembly Item Part Description Qty. No. No. 08 Roller Crosshead Roller Stud Crosshead Nut Jam / Crank, Rack Arm Shaft 5/8" O.D. x 9" LG Housing, Bearing/Seal Seal 5/ Gasket/Bearing Seal Bearing Jaf #EK Screw, 0- x /8 Truss Head 0495 Washer /4 x x 6 Gauge 080 Wiper Ring 0496 Key /6 x /6 x /4 SST 4 See Sheave and V-belt Chart on previous page. 5 See Sheave and V-belt Chart on previous page Bracket, 44 Drive Bearing Mounting Bearing, Sealed 5/8 Bore Screw /4-0 x /8 Round Head Bolt 5/6-8 x /4 Hex Head SST Washer Lock 5/6 Split Washer, flat 5/6" Nut Plain 5/6-8 SST Bolt /8-6 x -/4" Hex Head Washer /8 x 7/8 x /6 SST Grip Nut, /8" w/nylon insert Screw, Set /8-6" x /4" Dog Point 5

60 Prewash Track & Cradle Assembly Tank

61 Prewash Track & Cradle Assembly Item Part Description Qty. No. No. 79 Switch, Door Safety 7969 Idle Pump Switch Weldment 97 Magnet, SS Screw, 6- x / Round Head SST Nut, Grip 6- Hex Head W/Nylon Insert Washer Lock /4 Split 7 78 Pin Idle Pump Switch lever Screw, /4-0 x /4" Hex Head Track, PW Rear Cradle Assembly, Complete, PW" (includes items,,, 9) Cradle Assembly Complete, PW6" (includes items,,, 9) 045 Pawl, Cradle Spacer, Rack Cradle Pawl 4 69 Bolt, Shoulder, /8 x /4 x 5/6-8 x /8" SST Cradle, Drive Rod Single Tank, " PW. 6" PW Bearing, E Cradle Support Track, PW Front Bolt /4-0 x 5/8" Hex Head SST Washer, Flat / Nut, Grip 5/ Bracket, Lower Washarm Support 0074 Bolt, Hex. Hd. /4-0 x /" Rod, Lower Washarm Support, Threaded 004 Nut, Grip / Washer Lock /4-0 Split Kit, Idle Pump Assy. (Includes items -8) 5

62 SingleTank Track & Cradle Assembly

63 Single Tank Track & Cradle Assembly Item Part Description Qty. No. No. 79 Switch, Reed Aleph 7969 Idle Pump Switch Weldment 97 Magnet, SS Screw, 6- x / Round Head SST Nut, Grip 6- Hex Head W/Nylon Insert Washer Lock /4 Split 7 78 Pin Idle Pump Switch Screw, /4-0 x /4 Hex Head Track, E44 Front Cradle, E44 69 Screw, /8 x.875 x 5/ Bushing, Rack Cradle Pawl Pawl, NG Cradle Track, E44 Rear Bearing, Rack Cradle Slide Nut, Grip 5/ Nut, Grip / Bolt /4-0 x /4 Hex Head SST Washer Lock /4-0 Split 9 98 Weldment, DR/Final Rinse Switch (L-R Machine) Weldment, DR/Final Rinse Switch (R-L Machine) Bolt, Hex. Hd. /4-0 x /" Nut, Grip 5/ Bracket Lower Washarm Support 0690 Rod, Support Bolt /4-0 x 5/8" Hex Hd., SST Cradle, Complete (Includes Items 0- and 6) Kit. Idle Pump Assy. (Includes Items -8) A/R 55

64 Two Tank Track & Cradle Assembly

65 Two Tank Track & Cradle Assembly Item Part Description Qty. No. No. 79 Switch, Reed Aleph 7969 Idle Pump Switch Weldment 97 Magnet, SS Screw, 6- x / Round Head SST Nut, Grip 6- Hex Head W/Nylon Insert Washer Lock /4 Split 7 78 Pin Idle Pump Switch Screw, /4-0 x /4 Hex Head Track, Front E64 (L-R Machine) Track, Front E64 (R-L Machine) Track, Front E84 (L-R Machine) Track, Front E84 (R-L Machine) Rod, Support 69 Bolt Shoulder, /8 X /4 X 5-6 X 8 SST 0645 Bushing, Rack Cradle Pawl 045 Pawl, NG Cradle Cradle, E64 Assembly Cradle, E84 Assembly Track, Rear E64 (L-R Machine) and (R-L Machine) Track, Rear E84 (L-R Machine) and (R-L Machine) Bearing, Rack Cradle Slide (E64 Qty. 8) (E84 Qty. ) A/R Nut, Grip / Nut, Grip 5/ Bolt /4-0 x /4 Hex Head SST Washer Lock /4-0 Split Bolt, Hex. Hd. /4-0 x /" Bracket, Lower Washarm Support Rod, Lower Washarm Support 0075 Bolt /4-0 x 5/8" Hex Hd., SST Kit. Idle Pump Assy. (Includes Items -8) A/R 57

66 Prewash Scrap Screens 58

67 Prewash Scrap Screens Item Part Description Qty. No. No Screen. Refuse " PW Screen, Refuse 6" PW Screen, Refuse 6" PW 8959 Basket, Refuse " PW Basket, Refuse 6" PW Basket, Refuse 6" PW 59

68 Single Tank Scrap Screens Tank Tank

69 Single Tank Scrap Screens Item Part Description Qty. No. No. 448 Screen, Refuse L-R Front (All Models) Screen, Refuse R-L Rear (All Models) 449 Screen, L-R Rear (All Models) Screen, R-L Front (All Models) 4400 Basket, Refuse (All Models) Screen, Outboard, (E54DR Only) 5 9 Support, Screen 6

70 Two Tank Scrap Screens

71 Two Tank Scrap Screens Item Part Description Qty. No. No. 448 Screen, Refuse L-R Front (All Models) Screen, Refuse R-L Rear (All Models) 449 Screen, L-R Rear (All Models) Screen, R-L Front (All Models) 4400 Basket, Refuse (All Models) Screen, Outboard, (E84 Only) 5 9 Support, Screen 6

72 Prewash Wash Spray Arms Rear Wall of Hood

73 Prewash Wash Spray Arms Item Part Description Qty. No. No Wash Manifold Assembly 6 Lower (E" and E6") 7 O-Ring,.75 ID 78 Block, Washarm Retaining Locknut NPT SST 5 74 Gasket, Flat EDPM -/8 ID Standpipe, PW Wash Manifold Assy 6 Upper E" Wash Manifold Assy. 0" Upper E6" Bracket, Upper Safety Plug, Wash Arm E-Series (Qty per arm) O-ring Support, Upper Wash 0604 Nut, Acorn /4-0 SST Washer, Lock /4" Split SST Washer, Flat /4" SST Bracket Grip Nut, /4" SST Bolt, Hex Hd. /4-0 SST Support, Upper Wash 9 85 Bracket Support 65

74 Single Tank Wash Spray Arms Rear Wall of Hood

75 Single Tank Wash Spray Arms Item Part Description Qty. No. No Wash Manifold Assembly 0 5 Lower (L-R) Wash Manifold Assembly 0 5 Lower (R-L) 74 Gasket, Flat EDPM -/8 ID 78 Block, Washarm Retaining 4 7 O-ring Locknut NPT SST Standpipe, R-L Standpipe, L-R Wash Manifold Assy 4 Straight Upper (L-R) Wash Manifold Assy 4 Straight Upper (R-L) Plug, Wash Arm E-Series (Qty per arm) O-ring Bracket, Upper Wash arm support 8998 Bracket, Upper Safety Catch 0606 Washer, Flat /4" SST Grip Nut, /4-0 SST Bolt, Hex Hd. /4-0 x /4" SST Support, Upper Wash Nut, Acorn /4" SST Washer, Lock /4" Split SST Latch, E Upper Washarm Weldment (L-R Operation) Latch, E Upper Washarm Weldment (R-L Operation) 67

76 Two Tank Wash & Power Rinse Spray Arms Rear Wall of Hood 4 Rear Wall of Hood

77 Two Tank Wash & Power Rinse Spray Arms Item Part Description Qty. No. No. 74 Gasket, Flat EDPM -/8 ID Locknut NPT SST 4 78 Block, Washarm Retaining 4 7 O-ring,.75 ID Wash Manifold Assembly 4 Straight Upper (L-R) Wash Manifold Assembly 4 Straight Upper (R-L) Wash Manifold Assy. E84 (L-R) Wash Manifold Assy. E84 (R-L) Wash Manifold Assembly 0 5 Lower (L-R) Wash Manifold Assembly 0 5 Lower (R-L) Wash Manifold Assy. E84 (L-R) Wash Manifold Assy. E84 (R-L) Standpipe 64 L-R Wash Standpipe 64 R-L Wash Standpipe 64 L-R Rinse Standpipe 64 R-L Rinse Plug, Wash Arm E-Series (Qty per arm) O-ring Nut, Acorn /4" SST Washer, /4" Split SST Support, Upper Washarm Washer, Flat /4" SST Grip Nut, /4" SST Bracket, Upper Safety Latch, E Upper Washarm Weldment (L-R Operation) Latch, E Upper Washarm Weldment (R-L Operation) Bracket, Upper Washarm Support Bolt, Hex Hd. /4-0 x /4" SST 4 69

78 Dual Rinse ((DR) Tank Assembly DR Curtain L-R Direction Shown 70

79 Dual Rinse ((DR) Tank Assembly Item Part Description Qty. No. No Nut, Hex Plain /4-0 SST Screw, Truss Head, 0- x /" SST 0056 Locknut, /4" NPT Brass Locknut, /" NPT SST Bolt, Hex Head, /4-0 x 5/8" SST Nut, Hex Plain /- SST Washer, Flat /" SST Clamp, Hose M0 Gear-type Washer, Flat /4" SST Washer, Lock /4" Split SST Nozzle, /8" HU-SS Washer, Lock /" Split SST Nut, Hex Grip 0- SST w/nylon insert Curtain, 4" x -/4" Gasket, Rinse Manifold, /4" Piping Nut, Hex Grip 6- SST w/nylon insert Thermostat, Control with Capillary 8 09 Switch, Float Thermostat, High Limit Fixed Snap F 0 76 O-ring, Plug Rinse 795 Plug, Rinse Manifold 40 Rod, Curtain 5/6" x -/" Lg. 40 Hose, " ID x -/4" Lg O-ring 5 49 Washer, Rubber Heater,.5KW 00/0V/60/ (Comes with O-ring) Thermistor, 0KΩ, 6" Lead 8 5 Pump Assy., Auxillary Rinse 5/60/ 9 07 Tube, Pump Discharge Tube, Weldment, LWR. Horizontal 70 Screen, Scrap DR Manifold, Auxillary Rinse 4900 Bracket, Pump Support O-ring Adapter O-ring 7 50 Hose, DR Drain 7

80 Dual Rinse ((DR) Pump/Motor Assembly 6 * *

81 Dual Rinse ((DR) Pump/Motor Assembly Item Part Description Qty. No. No. 5- Screw, Self-tapping Washer Head 6 5- Cover, Polypropylene 5- Nut, Acorn /4-0 SST Impeller, DR Pump SST Seal, Pump /8" Type 6 SST O-ring 7 5 Pump Assy., Auxillary Rinse 5/60/ (Includes all items) * Not Available as a separate repair part 7

82 Prewash Pump Suction & Discharge 7 A Discharge Suction L-R Application Shown 74

83 Prewash Pump Suction & Discharge Item Part Description Qty. No. No Gasket Pump Suction Flange, Suction 040 Clamp, Hose M5 SST 4 77 Hose, PW Suction 5 7 Hose PW Pump Discharge Clamp, Hose M40 SST Hose, Clamp Discharge 8 76 Strainer, Pump Suction (Not Shown) 9 79 Suction, Flange Machined 0 8 Gasket Pump Suction Flange (Not Shown) A Pump Fasteners 0079 Bolt 5/6-8 x /4 Hex Head SST Washer 5/6 x /4 x / Nut, Grip 5/6 w/nylon Insert 4 75

84 Wash & Power Rinse Pump Suction/Discharge 6 Tank 5 A 4 B 76

85 Wash & Power Rinse Pump Suction/Discharge Item Part Description Qty. No. No Hose Clamp Pump Discharge 984 Hose Discharge Pump 780 Hose Clamp Discharge Pump Motor Base 5 58 Gasket Pump Suction Hood Pump Suction A B Pump Base Fasteners 0079 Bolt 5/6-8 x /4 Hex Head SST Washer 5/6 x /4 x / Nut Grip 5/6 w/nylon Insert 4 Pump Fasteners 0079 Bolt 5/6-8 x /4 Hex Head SST Washer 5/6 x /4 x / Nut, Grip 5/6 w/nylon Insert 4 77

86 Pump/Motor Assembly

87 Pump/Motor Assembly Item Part Description Qty. No. No Screw /4-0 x /4 Hex Head Washer, Lock / Plug / NPT Countersunk Brass (HP) (Wash/Rinse) 0504 Plug / NPT Brass Sq Head (HP) (Prewash) Plug /4 NPT Brass 5 94 Gasket.0 Thk ( Notches) 6 94 Gasket.05 Thk ( Notches) 7 94 Gasket.0085 Thk ( Notch) Screw /4-0 x 5/8 Hex Head Nut Jam Hex 7/6-0 SST Washer.44OID x.04sst 8 Impeller HP, SST Machined (Prewash) Impeller HP SST Machined (Wash/Rinse) Impeller HP, SST Seal Pac Type 6 65 Flange, Jet Pump, SST NG Nut, Jam / Washer, Lock /8 Split Backing Plate Hp, HP, HP Washer, C-Sunk, Ex-Tooth SST Screw 0- x / Flat Head Slinger-Water Motor HP MV/60/ (Prewash) Motor HP MV/60/ (Prewash) Motor HP MV/60/ (Prewash) Motor HP 575/60/ (Prewash) Motor HP MV/60/ (Wash/Rinse) Motor HP 575/60/ (Wash/Rinse) Motor HP MV/60/ (Wash/Rinse) Motor HP 575/60/ (Wash/Rinse) 80 Pump Volute Machined (Prewash) Pump Volute SST (Wash/Rinse) Gasket, Pump Suction Flange (Not Shown) Kit*Gaskets, Jet Pump (Includes Items 5-7) A/R Kit*Seal & HP Impeller (Includes Items 5-7, and ) A/R Kit*Seal & HP Impeller (Includes Items 5-7, and ) A/R Complete Pump Assemblies: 455 HP PW 5-40// HP PW // HP PW 575// HP PW 5-40// HP PW // HP PW 575// HP LH 5-40// HP LH // HP LH 575// HP RH 5-40// HP RH // HP RH 0/80/ HP RH 575// HP LH // HP LH 575// HP RH // HP RH 575//60 LH and RH indicate on which side of the machine the pump is located. LH RH PW Pump Configurations LH RH LH RH 79

88 Float Switches Two Tank Single Tank Prewash 4 80

89 Float Switches Item Part Description Qty. No. No Nut, Plain / Washer, Flat / 5 C-Clip A/R Float Switch, Dual, Prewash -- 9 Float Switch, Dual, Wash, Single Tank -- 9 Float Switch, Dual, Wash/Power Rinse, Two Tank Gasket, Float Switch (Not Shown) A/R 8

90 Single Tank Electric Wash Tank Heat

91 Single Tank Electric Wash Tank Heat Item Part Description Qty. No. No. 56 Heater 5/8KW 08V,80V 57 Heater 5/6.KW 0/40V, 400/45V 58 Heater 5/6.KW 460/480V 59 Heater 5KW 575V 005 Bolt, /8-6 x Hex Head Washer /8 x 7/8 x /6 SST Gasket x x /8 Hole Washer Lock /8 Split Nut Plain /

92 Two Tank Electric Wash Tand RInse Tank Heat A Tank Rinse Wash 84

93 Two Tank Electric Wash and Rinse Tank Heat Item Part Description Qty. No. No. 56 Heater 5/8KW 00/0V (Wash) 57 Heater 5/6.KW 0/40V(Wash) 58 Heater 5/6.KW 460/480V (Wash) 59 Heater 5KW 575V (Wash) 0845 Gasket x x /8 Hole 804 Heater 0/. KW 00/0V (Rinse) 884 Heater 0/KW 0/40V (Rinse) 88 Heater 0/KW 460/480V (Rinse) 884 Heater 0/KW 575V (Rinse) A Element Fasteners (Qty Per Element) 005 Bolt, /8-6 x Hex Head Washer /8 x 7/8 x /6 SST Washer Lock /8 Split Nut Plain /

94 Thermostats and Thermistors Single Tank Two Tank 4 High Limit Control 5 6 Tank 7 86

95 Thermostats and Thermistors Item Part Description Qty. No. No. 445 Thermistor, 0KΩ, 6" lead 0599 Adapter, Thermistor O-ring Locknut, /" NPT, SST Compound, Grey Sealing FT Washer 7/8" ID x /8" Thermostat, Fixed Hi Limit 87

96 Junction Box Thermistor Connection Block Interwiring Connection Block NOTE: Components and quantities vary per machine. 88

97 Junction Box Item Part Description Qty. No. No. 45 End Cover, Single Terminal, D-MZB A/R 450 Terminal, Single MZB,.5 NS5 A/R 459 End Block, E/NS 5 N End Cover, Double Terminal STTB.5, A/R End Cover, Single Terminal D-ST.5 A/R Terminal, Single, Ground ST.5 (Green) A/R Terminal, Double STTB.5 A/R 7 45 Terminal, Single ST.5 (Gray) A/R 8 45 Bridge, 0-Pole FPS 0-5 (Cut to Fit) 89

98 Final Rinse Piping (All Models) From Booster Top of Hood Manifold Dimension in Chart is center to center of upper and lower spray pipe

99 Final Rinse Piping (All Models) Item Part Description Qty. No. No. See Chart Below for Manifold P/N's 0606 Washer /4 x 5/8 x /6 SST Nut Grip /4-0 w/nylon Insert 4 See Chart Below for Upper Nozzle P/N's 5 See Chart Below for Lower Nozzle P/N's Plug /6-6 Thread Gasket Rinse Pipe (Not Shown) Locknut /4NPT Brass Cross /4 NPT Brass Bushing Red /4 NPT x /8 NPT Brass Plug /8 NPT Brass 0084 Nipple /4 NPT Close Brass 0057 Union /4 NPT Brass 0470 Nipple /4 NPT x Lg Brass Bushing, Reducing / NPT x /4 NPT Brass Vacuum Breaker /4 NPT Kit*Repair, /4 Vacuum Breaker A/R Tee, Red /4 x / x /4 NPT Brass Pressure Gauge 0-60 PSI Adapter Thermistor, 0KΩ 6" lead Model Upper Final Rinse Nozzle Lower Final Rinse Nozzle Final Rinse Manifold R-L Final Rinse Manifold L-R P/N P/N P/N - Dim. P/N - Dim. E44/ /4" /4" E44/54 HH /4" 40-9-/4" E44/54DR /4" /4" E44/54DR HH /4" 40-9-/4" E44/54WS /4" /4" E44/54DRWS /4" /4" E64/ /4" /4" E64/E84 HH /4" 40-9-/4" 9

100 Fill Piping (All Models) 4 4 Flow Flow Flow Hood 9

101 Fill Piping (All Models) Item Part Description Qty. No. No Strainer, Line /4" NPT Bronze Female Valve, Pressure Regulating /4" NPT Brass 0468 Arrestor Water Hammer (Optional) Bracket, Piping Support 5 05 Tee, /4" NPT Brass Union, /4" NPT Brass 7 47 Valve, Solenoid /4" NPT HW 0VAC coil Kit, Repair /4" Diaphragm A/R Coil, Solenoid /4" 0VAC A/R Breaker, Vacuum / " NPT Kit, Repair Vacuum Breaker A/R Nipple, /" NPT x -/" Lg. Brass Valve, Solenoid /" NPT HW 0VAC Coil Kit, Repair, /" Diaphragm A/R Coil, Solenoid Valve /" 0VAC A/R 097 Nipple, RTOE, /" NPT x &" Lg. Brass 0084 Nipple, Close /4" NPT Brass Tee, /4" NPT x /4" NPT x /" NPT Brass Elbow, Street, /4" NPT x 90 Brass Elbow, /4" NPT x 90 Brass Fitting Comp. 7/8" O.D. x /4" NPT Brass Fitting Comp. 7/8" O.D. x /" NPT Brass Nipple, Close /" NPT Elbow, /" NPT x 90 Brass Elbow, Street, /" NPT x 90 Brass Locknut, /" NPT Brass 009 Locknut, /" NPT Nickle-plate 9

102 Prewash Cold Water Tempering (CWT) Piping PREWASH TANK

103 Prewash Cold Water Tempering (CWT) Piping Item Part Description Qty. No. No Nipple, /" NPT Close, Brass 0057 Locknut, /" NPT Brass Nipple, /4" NPT Close Brass 4 06 Nipple, /4" NPT x -/" Lg. Brass Bushing Reducing /" NPT x /4" NPT Brass 6 04 Elbow, /4" NPT 90 Brass Elbow, Street /" NPT 90 Brass Strainer, Line /" NPT Bronze Breaker, Vacuum /4" NPT Bronze Kit, Repair Vacuum Breaker A/R Tubing, /8" Type L Copper Fitting Comp. /" O.D. x /4" MPT Brass 04 Nipple, /4" NPT x -/" Lg. Brass 09 Nipple, RTOE /4" NPT x -/" Lg. Brass 4 5 Valve, Solenoid /" NPT 0VAC Kit, Repair Valve Diaphragm /" A/R Coil, Solenoid /" 0VAC A/R Bracket, Cold Water Thermostat Piping Bracket, Piping Support Locknut, /" NPT SST Box and Cover, Thermostat Gripnut, 0- w/nylon insert Thermostat, Control w/capillary 004 Washer Screw, 6- x /4" Truss Hd. 95

104 Single and Two Tank Electric Booster Assembly - 40 F/70 F Rise 4 A 5 0 B C ATTENTION: Install the highest Kw rated element in the top and the lowest rated element in the corner closest to Item 6 in the illustration above. Item 6 may be located on the opposite side of the booster. 96

105 Single and Two Tank Electric Booster Assembly - 40 F/70 F Rise Item Part Description Qty. No. No.,, Refer to the booster diagrams on the next four pages Seal, Electric Heater Flange Thermostat w/ Capillary, Control Cover, Booster No Cutout Bracket, Front Booster Thermostat w/capillary, Fixed High Limit 40 F Plug /4 NPT Brass 0 44 Tank Booster 00 Cap, /4" NPT SST Plate, Blockoff (Not shown) A/R A B C Element Fasteners (Qty per Element) 0000 Nut Plain / Washer Lock /4 Split 9 Booster Tank Fasteners 0079 Bolt 5/6-8 x /4 Hex Head SST Washer Lock 5/6 Split Nut, Grip 5/6 w/nylon Insert 4 Element Cover Fasteners Nut Grip /4-0 w/nylon insert 0606 Washer Flat /4 97

106 Single Tank Electric Booster Heaters- 40 F/70 F Rise KW 08-40V/60/ 40 Rise Item Part Description Qty. No. No /8 KW Heater /8 KW Heater Blockoff Plate KW 08-40V/60/ 70 Rise Item Part Description Qty. No. No. 0 KW Heater /8 KW Heater /8 KW Heater KW 0-40V/60/ 40 Rise Item Part Description Qty. No. No KW Heater KW Heater Blockoff Plate KW 0-40V/60/ 70 Rise Item Part Description Qty. No. No. 7.5/0 KW Heater KW Heater KW Heater KW V/60/ 40 Rise Item Part Description Qty. No. No KW Heater 40 6 KW Heater Blockoff Plate KW V/60/ 70 Rise Item Part Description Qty. No. No. 4 0 KW Heater 40 6 KW Heater 40 6 KW Heater 98

107 Single Tank Electric Booster Heaters- 40 F/70 F Rise KW 575V/60/ 40 Rise Item Part Description Qty. No. No KW Heater 40 6 KW Heater Blockoff Plate KW 575V/60/ 70 Rise Item Part Description Qty. No. No. 8 0 KW Heater 40 6 KW Heater 40 6 KW Heater 0KW 00-0V/60/ Heat Recovery Item Part Description Qty. No. No. 0 KW Heater 0 KW Heater 0 KW Heater 0KW 0-40V/60/ Heat Recovery Item Part Description Qty. No. No. 7.5/0 KW Heater 7.5/0 KW Heater 7.5/0 KW Heater 0KW V/60/ Heat Recovery Item Part Description Qty. No. No. 4 0 KW Heater 4 0 KW Heater 4 0 KW Heater 0KW 575V/60/ Heat Recovery Item Part Description Qty. No. No. 8 0 KW Heater 8 0 KW Heater 8 0 KW Heater 99

108 Two Tank Electric Booster Heaters- 40 F/70 F Rise 5KW 08-40V/60/ 40 Rise Item Part Description Qty. No. No. 5 5/6.6 KW Heater 5 5/6.6 KW Heater 5 5/6.6 KW Heater 4KW 08-40V/60/ 70 Rise Item Part Description Qty. No. No. 059 KW Heater /8 KW Heater /8 KW Heater 5KW 0-40V/60/ 40 Rise Item Part Description Qty. No. No. 6 5 KW Heater 6 5 KW Heater 6 5 KW Heater 4KW 0-40V/60/ 70 Rise Item Part Description Qty. No. No. 4 9/ KW Heater 4 9/ KW Heater 4 9/ KW Heater 5KW V/60/ 40 Rise Item Part Description Qty. No. No. 7 5 KW Heater 7 5 KW Heater 7 5 KW Heater 00

109 Two Tank Electric Booster Heaters- 40 F/70 F Rise 4KW V/60/ 70 Rise Item Part Description Qty. No. No. 060 KW Heater 060 KW Heater 060 KW Heater 5KW 575V/60/ 40 Rise Item Part Description Qty. No. No KW Heater 84 5 KW Heater 84 5 KW Heater 4KW 575V/60/ 70 Rise Item Part Description Qty. No. No. 06 KW Heater 40 6 KW Heater 40 6 KW Heater NOTE: Two tank machines do not have a 0KW heat recovery booster tank. 0

110 Two Tank & Heat Recovery Electric Booster Cabinet- 40 F/70 F Rise 4 HEAT BC HEAT BC COMMON ELECTRICAL PARTS (Not Voltage Specific) 00 Lug, Ground 8 Block, Input Terminal 75A -Pole (Not Shown) 87 Contactor Heat 60 FLA 4 84 Cabinet, Booster Control Cover, Cabinet, Booster Control Screw, /4-0 x /" Truss Head 00-0V/60/ (5KW Booster) 807 Block, Fuse 600V 60A P J Type 8074 Fuse, J 45A 600V 0-40V/60/ (5KW Booster) 807 Block, Fuse 600V 60A P J Type 807 Fuse, J 40A 600V V/60/ (5KW Booster) 5 Block, Fuse 600V 0A P J Type 06 Fuse, J 0A 600V 0

111 Two Tank & Heat Recovery Electric Booster Cabinet - 40 F/70 F Rise Item Part Description Qty. No. No V/60/ (5KW Booster) 5 Block, Fuse 600V 0A P J Type 06 Fuse, J 0A 600V 575/60/ (5KW Booster) 5 Block, Fuse 600V 0A P J Type 68 Fuse, J 5A 600V 00-0V/60/ (4KW Booster) 0844 Block, Fuse 600V 00A P T Type Fuse, T 80A 50V 0-40V/60/ (4KW Booster) 0844 Block, Fuse 600V 00A P T Type Fuse, T 70A 50V V/60/ (4KW Booster) 807 Block, Fuse 600V 60A P J Type 8007 Fuse, J 5A 50V 575/60/ (4KW Booster) 5 Block, Fuse 600V 0A P J Type 8007 Fuse, J 5A 50V 00-0V/60/ (0KW Heat Recovery Booster) 5 Block, Fuse 600V 0A P J Type 8007 Fuse, J 5A 50V 0-40V/60/ (0KW Heat Recovery Booster) 5 Block, Fuse 600V 0A P J Type 8007 Fuse, J 5A 50V V/60/ (0KW Heat Recovery Booster) 5 Block, Fuse 600V 0A P J Type 8007 Fuse, J 5A 50V 575V/60/ (0KW Heat Recovery Booster) 5 Block, Fuse 600V 0A P J Type 8007 Fuse, J 5A 50V 0

112 Two Tank Steam Heat with K Steam Booster

113 Two Tank Steam Heat with K Steam Booster Item Part Description Qty. No. No Thermostat, Control Valve, /4" Solenoid 0VAC Kit, Repair Solenoid Valve A/R Coil, Replacement 0VAC A/R 0578 Union / NPT BI Relief, Valve 5 80 Trap, Steam I/" 6 00 Cock, Gauge /4" Strainer, Line -/4" BI Gasket Booster, K Spirec Coil, Steam R-L 7908 Coil, Steam L-R 05

114 Single Tank Steam Heat Tank 7 06

115 Single Tank Steam Heat Item Part Description Qty. No. No Coil, Steam RH (Shown) 7907 Coil, Steam LH 0554 Union /4 SST Locknut, /4NPT SST 4 98 Nipple, Rtoe /4 x -/ Bolt 5/6-8 x Hex Head Washer 5/6 X /4 x / Gasket x /8 IN Hole Washer Lock 5/6 Split Nut Plain 5/6-8 4 NOT SHOWN Valve, /4" Solenoid 0VAC Kit, Repair Solenoid Valve A/R Coil, Replacement 0VAC A/R Relief, Valve Trap, Steam I/" Cock, Gauge /4" Strainer, Line -/4" BI 07

116 Two Tank Steam Heat Tank 4 Tank 08

117 Two Tank Steam Heat Item Part Description Qty. No. No Coil, Steam LH Bolt 5/6-8 x Hex Head Washer 5/6 X /4 x / Gasket x /8 IN Hole Washer Lock 5/6 Split Nut Plain 5/ Coil, Steam RH Union /4 SST Locknut, /4NPT SST 0 98 Nipple, Rtoe /4 x -/4 09

118 ",6" and 6" Prewash Drain Assemblies L-R Direction Shown 0

119 ", 6" and 6" Prewash Drain Assemblies Item Part Description Qty. No. No Hex, Plain Nut, 5/6-8 SST 0079 Bolt, Hex Hd. 5/6-8 x /4" SST Bolt, Hex Hd. 5/6-8 x " SST Washer, Flat 5/6 SST Washer, Lock 5/6 SST Nipple, RTOE -/" NPT x -/" Lg. Galv. (" PW) Nipple, RTOE -/" NPT x 4-/" Lg. Galv. (6" PW) Nipple, RTOE -/" NPT x 5-/" Lg. Galv. (6" PW) Clamp, Hose M8 Gear-type Gasket, Heater/Standpipe Drain, Sub-assy Grip, Drain Handle 447 Hose, Overflow 487 Bearing, Sleeve /" Dia. Rod, Nylon 488- Flange, Blockoff Bracket, Ball Valve Handle Support Stub, Crossflow Weldment Overflow, Prewash Weldment

120 E44DR with & without Prewash Drain Assembly 4 With Prewash Prewash Crossflow Without Prewash = Drain Sub-assembly P/N L-R Direction Shown

121 E44DR with & without Prewash Drain Assembly Item Part Description Qty. No. No Hex, Plain Nut, /4-0 SST 0606 Washer, Flat /4" SST 0054 Hex, Plain Nut, 5/6-8 SST Bolt, Hex Hd. 5/6-8 x /4" SST Bolt, Hex Hd. 5/6-8 x " SST Nipple, -/" NPT x -/4" Lg. Galv Washer, Flat 5/6 SST Tee, -/" NPT x -/" NPT x " NPT Galv Clamp, Hose M0 Gear-type Washer, Lock 5/6 SST 57 Valve, Ball -/" NPT with T-handle 0740 Clamp, Hose M8 Gear-type 0845 Gasket, Heater/Standpipe 4 5 Valve, Ball /4" NPT with T-handle Grip, Drain Handle Hose, Overflow Bearing, Sleeve /" Dia. Rod, Nylon 8 50 Hose, DR Drain Nipple, TOE " NPT x " Lg. Galv Bracket, Ball Valve Handle Support 478 Overflow Weldment 490 Bracket, DR Drain Support 586 Strainer, Drain 6" Dia Hose, -/8" ID x 7" Lg Stub, Crossflow Weldment Clamp, Hose M40 Gear-type Hose, -7/8" ID x 6-/" Lg Nipple, TOE, -/" NPT x 5-/" Lg. Galv.

122 E54DR with & without Prewash Drain Assembly 4 With Prewash Prewash Crossflow Without Prewash = Drain Sub-assembly P/N L-R Direction Shown 4

123 E54DR with & without Prewash Drain Assembly Item Part Description Qty. No. No Hex, Plain Nut, /4-0 SST 0606 Washer, Flat /4" SST 0054 Hex, Plain Nut, 5/6-8 SST Bolt, Hex Hd. 5/6-8 x /4" SST Bolt, Hex Hd. 5/6-8 x " SST Nipple, -/" NPT x -/4" Lg. Galv Washer, Flat 5/6 SST Tee, -/" NPT x -/" NPT x " NPT Galv Clamp, Hose M0 Gear-type Washer, Lock 5/6 SST 57 Valve, Ball -/" NPT with T-handle 0740 Clamp, Hose M8 Gear-type 0845 Gasket, Heater/Standpipe 4 5 Valve, Ball /4" NPT with T-handle Grip, Drain Handle Hose, Overflow Bearing, Sleeve /" Dia. Rod, Nylon 8 50 Hose, DR Drain Nipple, TOE " NPT x " Lg. Galv Bracket, Ball Valve Handle Support 478 Overflow Weldment 490 Bracket, DR Drain Support 586 Strainer, Drain 6" Dia Hose, -/8" ID x 7" Lg Stub, Crossflow Weldment Clamp, Hose M40 Gear-type Hose, -7/8" ID x 6-/" Lg Nipple, TOE, -/" NPT x 5-/" Lg. Galv. 5

124 E64 with and without Prewash Drain Assembly With Prewash Prewash Crossflow = RH Drain Sub-assembly P/N 6008 = LH Drain Sub-assembly P/N L-R Direction Shown 6

125 E64 with and without Prewash Drain Assembly Item Part Description Qty. No. No Hex, Plain Nut, 5/6-8 SST Plug, -/" NPT Sq. Head, Galv Bolt, Hex Hd. 5/6-8 x /4" SST Bolt, Hex Hd. 5/6-8 x " SST Nipple, -/" NPT x 4-/" Lg. Galv Washer, Flat 5/6 SST Tee, -/" NPT x -/" NPT x " NPT Galv Clamp, Hose M40 Gear-type Washer, Lock 5/6 SST Clamp, Hose M8 Gear-type Gasket, Heater/Standpipe 4 57 Valve, Ball -/" NPT with T-handle 485 Grip, Drain Handle Hose, Overflow Bearing, Sleeve /" Dia. Rod, Nylon Hose, -7/8" ID x 8" Lg Nipple, TOE -/" NPT x 5" Lg. Galv Nipple, TOE " NPT x " Lg. Galv Bracket, Ball Valve Handle Support Overflow Weldment 48 Plate, Crossflow, Power Rinse Tank 0654 Hose, -7/8" ID x " Lg. (PW only) 784 Nipple, TOE -/" NPT x 4" Lg. (PW only) Hose, -7/*" ID x 0-/" Lg. (PW only) Hose, -/8" ID x 5" Lg. (PW only) Stub, Weldment Crossflow (PW only) 7

126 E84 Drain Assembly = RH Drain Sub-assembly P/N = LH Drain Sub-assembly P/N L-R Direction Shown 8

127 E84 Drain Assembly Item Part Description Qty. No. No Hex, Plain Nut, 5/6-8 SST Plug, -/" NPT Sq. Head, Galv Bolt, Hex Hd. 5/6-8 x /4" SST Bolt, Hex Hd. 5/6-8 x " SST Nipple, -/" NPT x Close. Galv Washer, Flat 5/6 SST Tee, -/" NPT x -/" NPT x " NPT Galv Clamp, Hose M40 Gear-type Washer, Lock 5/6 SST Clamp, Hose M8 Gear-type Gasket, Heater/Standpipe 4 57 Valve, Ball -/" NPT with T-handle 485 Grip, Drain Handle Hose, Overflow Bearing, Sleeve /" Dia. Rod, Nylon Hose, -7/8" ID x " Lg Nipple, TOE -/" NPT x " Lg. Galv Nipple, TOE " NPT x " Lg. Galv Bracket, Ball Valve Handle Support Overflow Weldment 48 Plate, Crossflow, Power Rinse Tank 9

128 E84 With Prewash Drain Assembly Prewash Crossflow = RH Drain Sub-assembly P/N = LH Drain Sub-assembly P/N L-R Direction Shown 0

129 E84 with Prewash Drain Assembly Item Part Description Qty. No. No Hex, Plain Nut, 5/6-8 SST Plug, -/" NPT Sq. Head, Galv Bolt, Hex Hd. 5/6-8 x /4" SST Bolt, Hex Hd. 5/6-8 x " SST Nipple, -/" NPT x Close. Galv Washer, Flat 5/6 SST Tee, -/" NPT x -/" NPT x " NPT Galv Clamp, Hose M40 Gear-type Washer, Lock 5/6 SST Clamp, Hose M8 Gear-type Gasket, Heater/Standpipe 4 57 Valve, Ball -/" NPT with T-handle 485 Grip, Drain Handle Hose, Overflow Bearing, Sleeve /" Dia. Rod, Nylon Hose, -7/8" ID x " Lg Nipple, TOE -/" NPT x " Lg. Galv Nipple, TOE " NPT x " Lg. Galv Bracket, Ball Valve Handle Support Overflow Weldment 48 Plate, Crossflow, Power Rinse Tank 0564 Nipple, TOE -/" NPT x 7" Lg Hose, -7/8" ID x 0-/" Lg /8" ID x 5" Lg Stub, Weldment Crossflow

130 Final Rinse Drain Assembly 4 5* *Not a Part of Item must order separately

131 Final Rinse Drain Assembly Item Part Description Qty. No. No. 004 Nut, Grip / Strainer, F/R Drain 074 Drain Basket Assy. (Includes Item 4 and nut) Washer,Tailpiece Tailpiece (Not included in Item must order separately)

132 " Prewash Door Assembly

133 " Prewash Door Assembly Item Part Description Qty. No. No Screw, Truss Head, /4-0 x /" SST 0094 Nut, Hex Grip 0- SST Bolt, Hex Head /4-0 x 5/8" SST Screw, Flat hhead 0- x /" SST Washer, Flat /4" SST Washer, Lock /4" Split SST Washer, Flat 0.08" SST Nut, Hex Grip 6- SST w/nylon insert Handle, Door 0 97 Magnet, Reed Switch 56 Strip, Wear Bottom 6" Door 55 Hinge, Door Weldment 59 Door, 6" Standard Hood Door, 6" High-Hood 5

134 E44 and E54 Door Assemblies Right Hand Left Hand

135 E44 and E54 Door Assemblies Item Part Description Qty. No. No Screw, Truss Head, /4-0 x /" SST Nut, Hex Grip 0- SST Bolt, Hex Head /4-0 x 5/8" SST Screw, Flat hhead 0- x /" SST Washer, Flat /4" SST Washer, Lock /4" Split SST Washer, Flat 0.08" SST Nut, Hex Grip 6- SST w/nylon insert Handle, 6" RH Door 0 97 Magnet, Reed Switch 56 Strip, Wear Bottom 6" Door 55 Hinge, 6" RH Door Weldment 59 Door, 6" RH Standard Hood Door, 6" RH High-Hood 5 55 Strip, Wear Bottom 0-/" Door 6 55 Hinge, 0-/" Door Weldment Door, 0-/" LH Standard Hood Door, 0-/" LH High Hood Handle, 0-/" LH Door 7

136 E64, E84 and 6" Prewash Door Assemblies Right Hand Left Hand

137 E64, E84 and 6" Prewash Door Assemblies Item Part Description Qty. No. No Screw, Truss Head, /4-0 x /" SST Nut, Hex Grip 0- SST 0075 Bolt, Hex Head /4-0 x 5/8" SST Screw, Flat hhead 0- x /" SST Washer, Flat /4" SST Washer, Lock /4" Split SST Washer, Flat 0.08" SST Nut, Hex Grip 6- SST w/nylon insert Handle, 6" RH Door 0 97 Magnet, Reed Switch 54 Strip, Wear Bottom 6" Door 55 Hinge, 6" RH Door Weldment 558 Door, 6" RH Standard Hood (E64/84/6"PW) Door, 6" RH High-Hood (E64/84/6"PW) Handle, 6" LH Door 6 55 Hinge, 6" LH Door Weldment Door, 6" LH Standard Hood (E64/84) 8 56 Door, 6" LH High Hood (E64/84) 9

138 Extended Vent Cowls and Splash Shields A 7 8 0

139 Extended Vent Cowls and Splash Shields Item Part Description Qty. No. No Vent Stack Assembly (Includes Items -5) 0589 Regulator Assembly 58 Nut Wing /4-0 SST Nut, Grip 6- w/nylon Insert Screw 6- x /8 Round Head Vent Cowl Shield, LH Splash Shield, RH Splash Vent Hood Assembly (Includes Items -5) A Vent Cowl Fasteners (Qty per Cowl) 0074 Bolt /4-0 x / Hex Head SST Nut Grip /4-0 SST 4

140 Standard Vent Cowls

141 Standard Vent Cowls Item Part Description Qty. No. No Vent Stack Assembly (Includes items -5) 0589 Regulator Assembly 58 Nut, Wing /4-0 SST Nut, Grip 6- w/nylon Insert Screw 6- x /8 Round Head Vent Hood Belt /4-0 x / Hex Head Nut Grip / S Vent Hood Assembly (Includes Items -0)

142 Single Tank Hot Water Coil (HWC) Heat

143 Single Tank Hot Water Coil (HWC) Heat Item Part Description Qty. No. No. 008 Union Elbow, /4" NPT Male Brass 00 Petcock /4" Female Brass 0084 Nipple, /4" NPT x Close Brass Bushing Reducing, " NPT x /4" NPT Brass Elbow /4" NPT x 90 Brass E;bp 4"NPT x 90 Brass Nipple /4" NPT x -/"Lg. Brass Nipple, " NPT, 8"Lg. Brass Nipple /4" NPT x " Lg. Brass Tee /4" x /4" /4" MPT Brass Fitting, Compression 7/8 OD x /4 MPT Brass 854 Pump,HW Recirculator, Bronze 860 Flange kit, " NPT Bronze Grundfoss Valve Check, /4MxF NPT Brass spring loaded ball 5 97 Booster, Support, Channel 6 84 Bracket, support, HW Coil Pump E-Rack 5

144 Two Tank Hot Water Coil (HWC) Heat

145 Two Tank Hot Water Coil (HWC) Heat Item Part Description Qty. No. No. 008 Union Elbow, /4" NPT Male Brass 4 00 Petcock /4" NPT Closs Brass Bushing, Reducing -/" NPT x /4" NPT Brass Tee, -/" NPT x Close Brass Tee, -/" NPT Brass Bushing Reducing, -/"NPT Brass Nipple, " NPT, Brass Tee, Red, " x " x /" NPT Brass 9 06 Elbow Street, /4" x NPT 90 Brass Bushing, Reducing /" NPT x /4" NPT Brass 044 Elbow /4" NPT x 90 Brass 0444 Elbow Street /4" NPT x 90 Brass 0448 Elbow " NPT x 90 Brass Elbow Reducing, "NPT X /4"NPT x 90 Brass Nipple, " NPT Brass Tee, Reducing /4" x /" x /4" NPT Brass Tee, Reducing /4" x /4" X /" NPT Brass Tee Reducing /4" x /4" x " NPT Brass Union, " NPT Brass Nipple, /4" NPT x " Lg. Brass 0666 Nipple /4" NPT 7-/" LG. 076 Nipple " NPT x " Lg. 076 Nipple "NPT x -/" Lg Nipple "NPT x 6" Lg Nipple " NPT x 8" Lg Nipple, -" x Close Brass Tee, Red " x " x /4" NPT Brass Thermostat w/capilliary Fitting, Comp 7/8 OD x /4"MPT Brass Valve Solenoid, /4" NPT Brass Steam 854 Pump HW Recirculator Bronze 860 Flange Kit " NPT Bronze Grundfoss Pump 706 Elbow Street /4" x 45C Brass 4 88 Union Elbow /4" Brass 5 89 Bushing Reducing -/" NPT Brass Nipple, " NPT x 4" Lg. Brass Fitting COmp 7/8 OD x / MPT Brass Cross -/" NPT Brass Valve Balll /4 FNPT Brass w/ setting indicator Valve Check /4" MxF NPT Brass spring loaded ball Nipple " NPT x 0-/4" Lg. Brass Nipple, " NPT x -/" Lg. Brass 4 97 Booster Support Channel Bracket Support HW Coil Pump E-Rack 7

146 4" Sideloader

147 4" Sideloader Item Part Description Qty. No. No. 997 Baffle, Sideloader 95 Panel, End 6 Bracket, Bar Support 4 5 Pawl, Pin, Bar Support Spacer Pin, Cotter /" x /" Bracket Support, Sideloader " L-R Sideloader " R-L Sideloader " Track, R-L Sideloader " Track, L-R Sideloader Lever, Pawl 894 Bar, Pawl -/" Lg. 9

148 0" Sideloader

149 0" Sideloader Item Part Description Qty. No. No. 997 Baffle, Sideloader 95 Panel, End 6 Bracket, Bar Support 4 5 Pawl, Pin, Bar Support Spacer Pin, Cotter /" x /" Bracket Support, Sideloader " L-R Sideloader " R-L Sideloader " Track, R-L Sideloader " Track, L-R Sideloader Lever, Pawl 895 Bar, Pawl 9-/" Lg. 4

150 Dish racks 4

151 Dish racks Item Part Description Qty. No. No. 085 Rack Peg 07 Rack Combination 4

152 Blank Page This Page Intentionally Left Blank 44

153 Electrical Schematios Electrical Schematics Illustration... Page Single Tank Electric/Steam Single Tank Electric/Steam Hot Water Coil Two Tank Electric/Steam Two Tank Electric/Steam Hot Water Coil KW and KW Electric Booster KW and 4KW Electric Booster KW Heat Recovery Electric Booster... 5 Thermistor Connections /80 Rack Advance Connections

154 Single Tank Electric/Steam 46

155 Single Tank Electric/Steam Hot Water Coil 47

156 Two Tank Electric/Steam 48

157 Two Tank Electric/Steam Hot Water Coil 49

158 KW and KW Single Tank Electric Booster 50

159 5KW and 4KW Two Tank Electric Booster 5

160 0KW Heat Recovery Electric Booster 5

161 Thermistor Connections 5

162 90/80 Rack Advance Connections 54

163 Circuit Board Diagnostics Circuit Board Diagnostics Solid State Circuit Board P/N

164 Circuit Board Diagnostics Input Section Output Section H5 H Jam Switch Table Limit Stop Start Pause Power H Run Light Rinse Flt L DR Level Rinse Flt U Prewash Flt L Prewash Flt U Wash Flt L Wash Flt U Final Rinse Rack Switch Final Rinse Wash Fill H Rack Control Module (RCM) Prewash Fill Rinse Aid Pumps Booster Heat H4 H7 RCM Status/Jumpers Wash Heat H6 Digital Display Rinse Run Reset AA NOT USED Prewash DR Tank Rinse Tank DR/Rinse Heat DR Pump! ATTENTION - VERY IMPORTANT! Verify the machine type and jumper positions per the table below before operating the dishwasher. Improper jumper settings will cause erratic operation. MACHINE TYPE Single tank DR w/o PW Single tank DR w/pw Two tank w/o PW Two tank w/pw JUMPER SETTINGS PREWASH DR TANK RINSE TANK OPEN CLOSED OPEN CLOSED CLOSED OPEN OPEN OPEN CLOSED CLOSED OPEN CLOSED Prewash DR Tank Rinse Tank 56

165 Jumper Settings Circuit Board Diagnostics The photos at right show the four possible jumper settings for the control module operation. SINGLE TANK MACHINES W/DUAL RINSE (DR) Prewash Jumper Open DR Tank Jumper Closed Rinse Tank Open SINGLE TANK MACHINES W/DUAL RINSE (DR) and PREWASH Prewash Jumper Closed DR Tank Jumper Closed Rinse Tank Open TWO TANK MACHINES WITHOUT PREWASH Prewash Jumper Open DR Tank Jumper Open Rinse Tank Closed TWO TANK MACHINES W/PREWASH Prewash Jumper Closed DR Tank Jumper Open Rinse Tank Closed 57

166 Circuit Board Diagnostics The following pages illustrate the operational states of the circuit board during the operation of the various dishwasher models. This RUN LED Only Indicates that the Board has Power. All Models Current State:. Main Power is on.. Dishwasher power switch is off.. All LED s off. NOTE: A flashing Run Light at any time indicates that the machine filled for more than 0 minutes. Check the machine drains and fill circuits. Correct the situation then turn the dishwasher power switch off and back on. Remove any dish racks in the machine for reprocessing and resume normal operation. 58

167 Current State : Dishwasher power switch is on. Machine filling for first time.. Power and Pause LEDs are on.. Drive Jam Switch is closed (NC) LED is on.. Table Limit Switch is closed (NC) LED is on. 4. Final Rinse Trip Switch is closed (NC) LED is on. (no dish rack is present) 5. Rack Trip Switch is closed (NC) LED is on. (no dish rack is present) The rack switch starts the pumps and drive. 6. For Single Tank w/dr, no Prewash: Final Rinse and wash fill LEDs are on. Machine fills through final finse and wash fill valve. For Single Tank w/dr and Prewash: Final Rinse, wash and prewash LEDs are on. For Two Tank without Prewash: Final Rinse, wash fill LEDs are on. Machine fills through final rinse,and wash fill valves. For Two Tank with Prewash: Final rinse, wash fill and prewash fill LEDs are on. Machine fills through final rinse,wash and prewash fill valves. 7. The RUN LED only indicates that the circuit board is energized. It does not indicate that the machine is running. Note: Jumper settings must be set for the machine model. Refer to page 57 for all possible machine jumper configurations. 59

168 Current State (continued): Dishwasher power switch is on. Machine continues to fill.. Power and Pause LEDs are on. Drive Jam Switch is closed (NC) LED is on.. Table Limit Switch is closed (NC) LED is on. 4. Final Rinse Trip Switch is closed (NC) LED is on. (no dish rack is present) 5. Rack Trip Switch is closed (NC) LED is on. (no dish rack is present) The rack switch starts the pumps and drive. LED off when the tank is full. 6. LEDs for the lower and upper floats in each tank are labeled on the board as follows: Wash Flt U = wash tank upper float Wash Flt L = wash tank lower float Prewash Flt U = prewash tank upper float Prewash Flt L = prewash tank lower float DR Level Rinse Flt U = DR tank single float on single tank machine or the Rinse tank lower float on two tank machines. Rinse Flt U = rinse tank upper float on two tank machines. 7. As the machine starts to fill the lower floats will rise closing the lower float switch. The lower float LED comes on for each tank as it fills. Booster Heat LED is on whenever wash heat LED is on Wash Heat LED on when wash tank lower float is satisfied DR/Rinse Heat LED is on when DR tank float is satisfied or, if a two tank machine, when rinse tank lower float is satisfied. 8. When the lower float switches close the Heat LEDs will come on and the respective heat circuit outputs are enabled. The booster and wash heat contactors pull in if the thermostats call for heat. The DR heater contactor on a single tank DR machine will pull in if the thermostats call for heat. If the machine is a two tank machine then the rinse tank theater contactors pull in if the thermostats call for heat. NOTE: The DR and Rinse Heat shares the same LED because the two tank machine never has a DR tank. 60

169 Current State : Dishwasher power switch is on. Machine full of water.. Power and Pause LEDs are on. Drive Jam Switch is closed (NC) LED is on. Table Limit Switch is closed (NC) LED is on. Final Rinse Trip Switch is closed (NC) LED is on.. Rack Trip Switch is closed (NC) LED is on. (no rack present) When the pumps start, an upper float in a tank may drop causing an Flt U LED to go out. This is a normal condition.. When the green START switch on the front of the control panel is pressed, the Start LED will come on briefly and then go out. 4. At the same time, the Run Light LED will come on and the green light on the front of the control panel will come on. (Machine is ready to wash dishes.) 5. Inserting a rack of soiled ware into the machine operates the Rack Trip Switch and the Rack Switch LED goes out. (The pumps and drive run.) 6. When the dish rack clears the Rack Trip Switch the Rack Switch LED comes back on. 7. The Pumps LED comes on. 8. The 90 second wash cycle timer counts down. 9. The Digital Display Rinse LED is on and the final rinse temperature gauge on the front of the control cabinet reads OFF. This is a normal condition indicating that the final rinse trip switch has not NOTE: EACH ADDITIONAL DISH RACK ENTERING THE MACHINE RESETS THE TIMER. been operated by a dish rack. 6

170 Current State : Dishwasher power switch is on. Machine is full of water. Machine is washing.. Power and Pause LEDs are on Drive Jam Switch is closed (NC) LED is on. Table Limit Switch is closed (NC) LED is on. Final Rinse Trip Switch is closed (NC) LED is on. Rack Trip Switch is closed (NC) LED is on. (no rack present) Run Light LED is on. Green light on front of control panel is on. The Pumps LED is on.. The dish rack moving through the machine trips the final rinse trip switch. The RED Final Rinse INPUT LED goes out.. The GREEN Final Rinse OUTPUT LED comes on. (Final rinse valve energizes.) 4. The Rinse Aid LED comes on. (0 VAC rinse aid signal is applied to the rinse aid chemical connection terminal.) 5. DR Pump LED comes on. (The DR pump runs.) 6. The Digital Display Rinse LED goes off. (The final rinse temperature gauge on the front of the control cabinet displays the final rinse water temperature.) 7. When the dish rack moves off the Final Rinse Trip Switch, the Final Rinse switch LED comes on, the Final Rinse valve LED goes out, the Rinse Aid LED goes out, the DR Pump LED goes out, and the Digital Display Rinse LED comes on. (The final rinse solenoid valve de-energizes, the 0VAC Rinse Aid Chemical Signal is removed, and the final rinse temperature gauge display returns to OFF. 6

171 Current State (continued): Dishwasher power switch is on. Machine is full of water. Machine is washing.. Power and Pause LEDs are on. Drive Jam Switch is closed (NC) LED is on. Table Limit Switch is closed (NC) LED is on. Final Rinse Trip Switch is closed (NC) LED is on. Rack Trip Switch is closed (NC) LED is on. (no rack present) Run Light LED is on. Green light on front of control panel is on. The Pumps LED is on.. Stop Switch is pressed. The Stop LED comes on and goes out when the stop switch is released.. The Run Light LED goes out. 4. The Pumps LED goes out. (The pumps and drive stop.) 5. Heat LEDs remain on. (Heating circuits continue to operate normally.) NOTE: To restart the wash cycle, press the Start button and insert a dish rack into the machine to activate the Rack Trip Switch. The Start LED comes on and then goes out, the Run Light LED comes on, the Pumps LED comes on. The machine begins another 90 second cycle. 6

172 Current State 4: JAM SWITCH OPERATION Dishwasher power switch is on. Machine is full of water. Machine is washing.. Power and Pause LEDs are on. Drive Jam Switch is closed (NC) LED is on. Table Limit Switch is closed (NC) LED is on. Final Rinse Trip Switch is closed (NC) LED is on. Rack Trip Switch is closed (NC) LED is on. (no rack present) Run Light LED is on. Green light on front of control panel is on. The Pumps LED is on.. The rack conveyor, drive motor or (rack advance table if equipped) jams. The (NC) Jam switch opens and The Jam Switch LED goes out.. The Run Light LED goes out. 4. The Pumps LED goes out. 5. Heat LEDs remain on. (Heating circuits continue to operate normally.) 6. Identify and correct the jam condition. The Jam Switch LED comes on. (The most common problem is a ware caught in the rack conveyor assembly.) NOTE: To restart the wash cycle, press the Start button and insert a dish rack into the machine to activate the Rack Trip Switch. The Start LED comes on and then goes out, the Run Light LED comes on, the Pumps LED comes on. The machine begins another 90 second cycle. 64

173 Current State 5: TABLE LIMIT SWITCH (TLS) OPERATION Dishwasher power switch is on. Machine is full of water. Machine is washing.. Power and Pause LEDs are on. Drive Jam Switch is closed (NC) LED is on. Table Limit Switch is closed (NC) LED is on. Final Rinse Trip Switch is closed (NC) LED is on. Rack Trip Switch is closed (NC) LED is on. (no rack present) Run Light LED is on. Green light on front of control panel is on. The Pumps LED is on.. A dish rack activates the table limit switch located on the end of the clean-end dish table. The (NC) TLS Switch opens. The Table Limit LED goes out.. The Run Light LED is on. (Pumps and drive stop.) 4. The Pumps LED is off. 5. The 90 second timer pauses. 6. The TLS is deactivated when dish rack is removed. The Table Limit LED comes on. 7. The Pumps LED comes on. (Pumps and drive run.) 8. The 90 second timer resumes where it left off. 9. Heat LEDs remained on during TLS operation. (Heating circuits continued to operate normally.) 65

174 Current State 6: DOOR SWITCH OPERATION Dishwasher power switch is on. Machine is full of water. Machine is washing.. Power and Pause LEDs are on. Drive Jam Switch is closed (NC) LED is on. Table Limit Switch is closed (NC) LED is on. Final Rinse Trip Switch is closed (NC) LED is on. Rack Trip Switch is closed (NC) LED is on. (no rack present) Run Light LED is on. Green light on front of control panel is on. The Pumps LED is on.. A door is opened during the wash cycle. The Pause LED goes out.. The Run Light LED remains on. 4. The Pumps LED goes out. (All pumps and drive stop.) 5. When the door is opened, all Heat, Fill, Final Rinse, Rinse Aid, DR Pump LEDs go out. (Heat circuits, fill circuits are de-energized.) 6. If door is closed before 5 minutes has elapsed the machine will resume operation automatically and all LEDs will return to their normal states. 7. If the door remains open for more than 5 minutes the machine must be restarted. 8. To restart the wash cycle, press the Start button and insert a dish rack into the machine to activate the Rack Trip Switch. The Start LED comes on and then goes out, the Run Light LED comes on, the Pumps LED comes on. The machine begins another 90 second cycle. 66

175 Current State 7: FLOAT SWITCH OPERATION Dishwasher power switch is on. Machine is full of water. Machine is washing.. Power and Pause LEDs are on. Drive Jam Switch is closed (NC) LED is on. Table Limit Switch is closed (NC) LED is on. Final Rinse Trip Switch is closed (NC) LED is on. Rack Trip Switch is closed (NC) LED is on. (no rack present) Run Light LED is on. Green light on front of control panel is on. The Pumps LED is on.. Under normal operating conditions, the lower and upper floats are up and the LEDs are on.. The Pumps LED is on. (All pumps and drive are running.) 5. The Heat LEDs are on and circuits enabled. (Tank heaters will be energized if thermostats are calling for heat.) 6. If the water level falls in a tank and the upper float drops, the associated Flt U LED will go out. (Heat circuit for the tank remains enabled.) 7. If the water level in a tank continues to fall and the lower float drops, the associated Flt L LED will go out. (Heat circuit for the tank is disabled.) 8. The Pumps LED remains on. (All pumps and drive continue to run.) 9. The associated Fill LED comes on; the fill valve(s) will energize and the tank(s) will fill with water. The FLT L LED and FLT U LED for each tank will come on as the tank fills. NOTE: If the machine fills for more than 0 minutes, the machine will shut down and the Run Light LED will begin flashing. Check drains etc. then turn the machine Power Switch off and back on to reset the machine. 67

176 Current State 8: SHUTDOWN Dishwasher power switch is on. Machine is full of water. Machine is washing.. Power and Pause LEDs are on. Drive Jam Switch is closed (NC) LED is on. Table Limit Switch is closed (NC) LED is on. Final Rinse Trip Switch is closed (NC) LED is on. Rack Trip Switch is closed (NC) LED is on. (no rack present) Run Light LED is on. Green light on front of control panel is on. The Pumps LED is on.. Turn machine power switch off.. All LEDs go out. 4. Run LED goes out indicating the control board no longer has power. 68