PRODUCT INFOR M ATIO N. MINESIC100 TPS Truck Protection System. Collision Awareness and Operator Guidance for Haul Trucks

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1 U A 100 ruck rotection ystem ollision Awareness and perator Guidance for aul rucks

2 A ruck rotection ystem rotection of mine site equipment, infrastructure and personnel is a highly sophisticated task and presents high demands on collision awareness solutions. uilding on experience with the development of advanced driver assistance systems, s 100 is a turnkey proximity detection, operator assist and collision awareness system for haul trucks used in the mining industry. hallenges in ollision Awareness and roximity etection eavy mining vehicle operators have to accomplish a difproportional increase in the size of the equipment used. arge mining vehicles have considerable operator blind spots. ormal day to day site conditions including weather, distractions of navigation systems and radio communications mean the most experienced operator is challenged to maintain safe vehicle operation. espite the best efforts of mine management and plant operators, accidents on mine sites remain an industry wide problem. he avoidance of mine site accidents demands a combination of technologies to assist operators and reduce risk. Although many accidents occur in low speed interactions, any collision awareness and assistance technology applied must be able to also warn of potential high speed collisions. he effective combination of proven technologies used in the 100 gives the mine and its operators the right system to maximize productivity while reducing downtime due to operator injury or vehicle damage. 2 s solution 100 ruck rotection ystem he 100 uses advanced laser scanners (lass 1 ye afe) combined with equipment such as G. ualisophisticated warning strategy, which alerts an operator, via a simple user interface to take evasive action. has adapted proven technologies for use by mining companies, resulting in a product that is easily installed into a variety of mine vehicle types. he system is simple, removing the need for integration into the vehicles control - other collision avoidance systems as required. igital outputs included in the system can be used for external signal lighting warning of the close proximity of the vehicle. U Y / ubject to change without notice

3 Advanced system functionality Unintended road departure, potential collisions as well as reversing incidents are prevented by alerting the operator, displaying only relevant information and alarming audibly, if necessary. he 100 has been developed to be an aid to the operator, not a hindrance. o nuisance alarms to distract normal driver operation. t has an inbuilt recognition of intentional driving behavior, i.e. the avoidance of a rock, or turning at an intersection. he system also automatically adapts warning zone dimensions according to the vehicle speed and switches the context between reversing, travelling forward, crossing roads, turning and loading. G coordinates are used ruck rotection ystem ensors roximity etection aser canners (- ront, - ear, 151 W), istance and emission ata ardous areas (lack pots) such as intersections and construction sites. ifeime ervices option o ensure reliable, repeatable and safe operation the 100 requires a maintenance program which includes a number of system checks. ervice ngineers are nstallation, service and maintenance training can be provided by. Global ositioning ystem peed, eading, osition A nvironmental / Vehicle odel perator odel uman achine nterface / ubject to change without notice re-processing uppression of Ground and Atmospheric onditions, e.g. ust, og, ain istory bject racking go otion stimation / ocalization egmentation eatures peed ocation ize ontour Vehicle perator ehavior Analysis Accident vs. ntention arly Advisory Warning Audible Alarm bject in driving path etection bjects nfrastructure Wall afety erm tockpile mminent ollision Warning ollision etection nterpretation afety erm / und wall distance ear istance ecision aking rocess / trategy oad eparture Warning perator isplay Visual Aid, nformation, bstacle isplay and utline, rror odes, etup Wizard ault Analysis igital nputs everse Gear, ark rake everse Assist Guidance rror andling igital utputs e.g. ignaling ights to aul ruck perators thernet nterface onitoring & ogging 100 U Y 3

4 100 A ollision Awareness and perator Guidance for aul rucks Additional information etailed technical data rdering information....6 roduct description At a glance ntelligent ront-nd collision warning oad eparture Warning everse Assist (collision, tyre and suspension protection) lack pot Warning (geo-fencing of hazardous areas) Visual feedback (touch screen operator display) & audible alarm eduction of incidents, downtime and repair costs etection and tracking of moving and stationary obstacles without the need for tags Active situation dependent warning with low false alarm rates imple installation, easy to operate Application aul trucks in surface mines he 100 is a high performance collision awareness, guidance and truck protection system ideally suited for large haul trucks used in opencut (surface) mining. his robust system utilizing 4-layer laser scanning technology, provides driver assistance and safe maneuvering of the vehicle while ensuring individual driver behaviour is ted to most large mining haul trucks. dispatch systems & event logging ull functional operation across speed range ( km/h) Adaptive warning zone dimensions asy to maintain ntegrated test function and reporting requirements ull service package provided by ifeime ervices ound system knowledge thanks to comprehensive user training - or more information, just enter the link or scan the code and get direct access to technical data, A design models, operating instructions, software, application examples and much more. U Y / ubject to change without notice -

5 100 etailed technical data ystem Application speed range upply voltage ower consumption km/h, 24 V, ± 10% (24 V nominal) 40 W 100 W (eak power consumption with internal sensor heating) Ambient operating temperature ) ) ) torage temperature nterfaces thernet ( application event protocol, customised object data protocol) igital / (e.g. audible alarm, signalling lights) Weight Approx. 20 kg 1) omponents outside cabin (ambient), W option. 2) omponents outside cabin (ambient) 3) omponents inside cabin (ambient) A aser scanner 151 -W - -ear and - -ront perating range m (up to m (up to 30 m at 10% remission) perating conditions utdoor (dust, rain, snow, fog) canning angle 270 (total horizontal) 85 operating angle with 4 measurement layers, 25 work area expansion with 2 measurement layers otal: 110 Angular resolution 0.25 / / 0.25 / 0.5 orizontal measurement area 0.8 per measurement layers otal: 3.2 canning frequency 25 z / 50 z 12.5 z / 25 z / 50 z umber of measurement pulses (ulti-cho) 2 3 imensions (W x x ) 102 mm x 162 mm x 105 mm 88 mm x mm x 93.2 mm (including fastening tabs) Weight 1,100 g 900 g rror / istance Accuracy 12 mm 100 mm 50,000 h (at 25 ) nclosure rating / ubject to change without notice o external protection With weather protection lug (2 m / 24 h) or better or better 68 ( ( ) + A1: ) rotection class ( (1997;10)) ( ), nterference emission ( ), nterference immunity epeated bump / shock mmunity 15 g, 11 ms, single 13 g, 16 ms, 30 min per axis, all three axis ( ( )) Vibration, broadband random and guidance z, all 3 axes, 8 h per axis (total 24 h), 5 g rms, : U Y 5

6 100 A 100 perator anel 6 imensions (W x x ) 130 mm x 95 mm x 55 mm (landscape or portrait) Weight < 1 kg creen ouch creen,, transmissive nclosure rating 67 epeated bump / shock mmunity , , : Vibration, broadband random and guidance , , -2-47, electrical loads , ontrol abinet nclosure rating 66 Weight 8 kg use 7.5 A (2x, one in each V+ and G) ignal ground ingle G (vehicle G) for all supply, input and output signals epeated bump / shock mmunity 25 g, 11 ms, 3+3 per axis, all three axis (total 18) ( ( )) Vibration, broadband random and guidance ,000 z, all 3 axis, 8h per axis (total 24 h), 3g rms, : Ancillary tems omponents ptions oftware package rdering information G eceiver et ounting perator anel ables lugin lectrical onnection iren Audible Warning Vibration ounts ront nd ollision Warning oad eparture Warning everse Assist lack pot Warning ommunicate with the closest quipment branch to help you select the best fitting device configuration. U Y / ubject to change without notice

7 ervices search online and order earch online quickly and safely with the inders roduct Applications iterature ervice onnection diagram Accessories pare part oftware roduct inder: We can help you to quickly target the product that best matches your application. Applications inder: elect the application description on the basis of the challenge posed, industrial sector, or product group. iterature inder: Go directly to the operating instructions, technical information, and other literature on all aspects of products. or safety and productivity: ifeime ervices ifeime ervices is a comprehensive set of high-quality services provided to support the entire life cycle of products and applications from system design all the way to upgrades. hese services increase the safety of people, boost the productivity of machines and serve as the basis for our customers sustainable business success. A U ifeime ervices U onsulting & esign Globally available experts for cost-effective solutions roduct & ystem upport ast and reliable, by telephone or on location hecks and recommendations for increased availability Uncovers new potential for machines and systems raining & ducation competitiveness

8 / re Umod int40 at a glance eading technologies With a staff of more than 6,000 and over 40 subsidiaries and representations worldwide, is one of the leading and most successful manufacturers of sensor technology. he power of innovation and solution competency have made the global market leader. o matter what the project and industry may be, talking with an expert from will provide you with an ideal basis for your plans there is no need to settle for anything less than the best. Unique product range on-contact detecting, counting, classifying, positioning and measuring of any type of object or media Accident and operator protection with sensors, safety software and services code and readers aser measurement technology for detecting the volume, position and contour of people and objects omplete system solutions for analyand liquids omprehensive services ifeime ervices for safety and productivity Application centers in urope, Asia and orth America for the development of system solutions under realworld conditions Worldwide presence with subsidiaries in the following countries: Australia elgium/uxembourg rasil eská epublika anada hina anmark eutschland spaña rance Great ritain ndia srael talia apan éxico ederland orge Österreich olska omânia ussia chweiz ingapore lovenija outh Africa outh orea uomi verige aiwan ürkiye United Arab mirates UA additional representatives and agencies in all major industrial nations at AG Waldkirch Germany

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