Industry 4.0 versus Industrial Internet What is the Impact on PLM?

Transcription

1 Industry 4.0 versus Industrial Internet What is the Impact on PLM? PDT Europe 2016, 14th of October, Stockholm University of Kaiserslautern Institute for Virtual Product Engineering (VPE) Professor Dr. Martin Eigner

2 Institute for Virtual Product Engineering Prof. Dr.-Ing. Martin Eigner

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4 Industrie 4.0 / Industrial Internet. WLAN comunication car system [Image Source: Motorauthority.com] The term industry 4.0 was coined in Germany and is initially very strong production oriented. In English-speaking countries, the term Industrial Internet is common. It supplements the terms Internet of Things (IoT) and Internet of Services (IoS)

5 Definitions Consumer Goods Investment Goods Products Internet of Things IoT Production Systems (Discrete Manufacturing) Production Systems (Non Discrete Manufacturing) Process Industry Industrie 4.0 Internet of Services Services: IoS - Logistics - predicted Mainenance - Operating -. * Industrial Internet Consortium (IIC),

6 Glucose Sensors can reduce the morbidity due to Glaucoma * Industrial Internet Consortium (IIC),

7 Cybertronical System Example: Autonomous Parking Customer Interaction (UML) act [A ctivity] P a rkha usa p [ P a rkha usa p ] Selection Parking Slot (Modelica) D aue rp a rke r KundenID übe rtragen KundenID übe rmitte ln Standort e rmitte ln K unde nkonto? S ta nd a rd pa rkpla tz Eigner BMW Z4 Anme ldung am Parkhaus KundenID übe rmitte ln Academic Version for Teaching Only Commercial Development is strictly Prohibited KundenID übe rmitte ln Logische Systemstruktur (SysML) [Mo d el] bdd D ata[ autonomes Parksystem ] «Lo gica l System Ele me nt» autonomes Parksystem Waypoints {(12.4,12.5), } Parkhaus Check-in-App IP ho nea p p «blo ck» ParkhausApp valu es KundenID : String P o sitio n : S tring pa rts Datenbank : Benutzerverwaltung Parkhaus Kaiserslautern «Lo gica l System Ele me nt» cybertroninisches Parkhaus B e nutze rda ten pa rts B e nutze rda ten : E infahrtko ntro lle : P arkplatzzuweisung : E infahrtko ntro lle : Fa hrze ugleitsystem W e gp unkte W e gp unkte B M W «Lo gica l System Ele me nt» Fahrze ugsteuerung pa rts : A ntrie b : Le nkung : B re m ssyste m Academic Version for Teaching Only Commercial Development is strictly Prohibited Autonomous Parking (Modelica) Ihr zugewiesener Guten Fahrzeugdaten Automatisches Tag, Parkplatz: Herr ubermitteln? Einparken Eigner 1453 starten? akzeptieren SW Entwicklung ibd [L og ica l S yste m E le me nt] a uto nom es Pa rksyste m [ a uto nom es Pa rksyste m ] Datenbank : Be nutzerve rwaltung K unde nkonto IPhone App : ParkhausApp B e nutze rda ten B e nutze rda ten Partitionierung der Teilmodelle für die Stakeholder (SysML) Parkhaus Kaiserslautern : cybe rtroninische s Parkhaus W e gp unkte W e gp unkte BM W : Fahrze ugste ue rung Vernetzung von Parkhaus, Smartphone und Fahrzeug (SysML) length of car < 5 m Source: research project mecpro² Slot#: 1453 Automobilbau

8 Example: Investment Goods Quelle: Schaeffler

9 Challenges for the Industry The Perfect Storm? Connectivity Interdisciplinarity Design for X Demography Industrial Internet (IoT, IoS, Industrie 4.0) Product- und Process Complexity Consumer Behavior Increased Functionality in Products More Software and Electronic in Products Globalisation Regulation /Compliance/ International Laws Digitization Simulation Visualisation Datability Personalisation

10 Challenges for the Industry Connectivity Interdisciplinarity Design for X Demography Industrial Internet (IoT, IoS, Industrie 4.0) Product- und Process Complexity Consumer Behavior Increased Functionality in Products More Software and Electronic in Products Globalisation Regulation /Compliance/ International Laws Digitization Simulation Visualization Datability Individualisierung

11 Source: Discussions with Chris Paredis, Georgia Tech Engineering Models must be Administrated by PLM

12 The History: From PDM to SysLM Mechanical Product Mechatronical Product Intelligent Mechatronical Product (IMS) Communicating Mechatronical System (CMS) Systems of Systems Stadtplanung Verkehrsinfrastruktur Verkehrsleitsystem PD M PL M PL M SysL M SysL M Wartung Remote WLAN Hotspot Emergency Service Navigation- Service Bsp. Autonomeous Parking Versicherung Lehrstuhl für Virtuelle Produktentwicklung (VPE) // 2015 Folie: 12

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14 The Interactions of Products Create New Services Lehrstuhl für Virtuelle Produktentwicklung (VPE) // 2015 Folie: 14

15 Lehrstuhl für Virtuelle Produktentwicklung (VPE) // 2015 Folie: 15

16 Smart Farming User Sensor Data Virtual Product Service relevant Data Smart Farming Platform Business Intelligence Processes Busines s Analytic s New Business Modells OEM Framers Service Partner -Logistic, etc Smart Farming Services user Sensor Data Analyse, Monitor, Visualize, Usage Services Benefits.

17 PSE- Product and Service Engineering (Garbage 4.0) Product Engineering Service Engineering U# 1 SysLM has to administrate the Service Description

18 Decisions Service oriented Business Modells Big Data Business Analytics Visualisierung

19 Modelling of Business Analytics Templates 4 Wenn Anstieg über Wert, dann... Wenn Abfall unter Wert, dann Exmp: 1: If U#1_ID1 > 4, start Process y U# 1 Wenn kein Wert, dann Wenn > Wert, dann Weitere graphische Elemente, die Regeln repräsentieren Graphical Modelling for Rules, Constraints and Formulas, etc. for Business Analytics 2 Exmp:l 2: If U#1_ID1 0 und U#1_ID2 < 2, then alternative 1, else alternative 2

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21 Engineering Processes are Based on Digital Models PLM/SysLM Backbone R Modelling and specification physical tests F Modelling and first simulation Discipline-specific modelling und simulation BOX1 P1 MICROPHONE 1 2 BOX1 L P HEADPHONE 1 HEADPHONE AUDIO P 2 HEADPHONE AUDIO RETURN BOX CONTROL UNIT 5 6 BOX4 P P5 MICROPHONE AUDIO MICROPHONE AUDIO RETURN P3 Service P2 CONTROL PANEL VOLUME CONTROL 3 SQUELCH TONE CHANNEL P5 TRANSMIT/RECEIVE P6 P5 GROUND P4 ANTENNA P7 BOX5 28 VOLTS POWER Mechanik Mechanic 6 11 E/E BOX3 Software POWER PANEL Modelling PWR1-P1 and PWR1 model analysis hybrid tests (e.g. HIL)

22 Engineering Processes must be Integrated and Interdisciplinary PLM/SysLM Backbone

23 PDM/PLM ERP The Product and Process Modell is administrated in SysLM Plan Concept Design Validate Production Support CAD Structure Process Plan / Resoourcen Requirements BOM Functions / Behavior / Logic Engineering BOM Simulation/Testing BOM Manufacturing BOM Service BOM? ECM1 ECM? ECM2

24 The BOM must be Integrated and Interdisciplinary Configuration Mgmt. (CM) in HW (M and E/E) based on BOM, CM in SW on Files, which are connected by Baselines (Tags)!!! Product Housing Battery Purchased Assy PCA Software AML / AVL Viewables Requirements CAD Model Data Sheets Analysis Schematic Discloses & Declarations PCB Approved Suppliers Classified Component Std Parts Attributes ASICs Firmware Assy Mechanical Parts AML / AVL Component Software AVL Baseline 1.1 Element A Element B Element C Manual Source: nach PTC Zeit

25 Source: CIMdata What the User feels about Complexity

26 Integrated ECM Process on top of ALM, PLM and SAP Change Management Backbone & Control (CMBC) CMBC User Interface CMBC Functions ECM Data Graph Data ALM PLM SAP AnforderungenFunktionen Logische Blöcke EBOM CAD Dokumente MBOM Werkzeuge Arbeitsplan

27 Graph Presentation of Effected Items Requirements Functions Logical Elements Items and Assemblies (E-BOM)) Processes Tools and ressources Documents Supplier

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29 MBSE based on SysML Definition SRD SDD Usage SFN SAD Bildquelle: Aras Corp. E-BOM Cross-links Source: VPE Research Project mecpro² (T. Gilz) R-F Matrix F-L Matrix L-P Matrix

30 VPE: Gilz, VPE 2014 Aras Innovator Integration of a MBSE Authoring Tool in SysLM MagicDraw

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32 VPE: M.Eigner IT Architecture (1) SysLM/PLM dominant ERP? ALM IBM/PTC und ev. Siemens RM MBSE CASE System Lifecycle Management MCAD PDM ECAD PDM Sim PDM PDTec, E R P Dig. Fabrik Teknomatix, Delmia,. MCAD 1 MCAD 2 ECAD 1 ECAD 2 SIM 1 SIM 2 TDM and Authoring System tight connected TDM/PLM and Authoring System flexible connected

33 VPE: M.Eigner IT Architecture (2) ALM/PLM Parallel ERP ALM Application Lifecycle Mgmt. IBM, PTC und ev. Siemens RM MBSE CASE MCAD PDM PLM Product Lifecycle Management ECAD PDM Sim PDM PDTec, E R P Dig. Fabrik Teknomatix, Delmia,. MCAD 1 MCAD 2 ECAD 1 ECAD 2 SIM 1 SIM 2

34 PTC Solution Lehrstuhl für Virtuelle Produktentwicklung (VPE) 2015 Folie: 34

35 VPE: M.Eigner IT Architecture (3) SysLM no ALM (Best in Breed Solutions) ERP RM DOORS, Integrity, MBSE Rhapsody, Atego, EA, Cameo CASE Rational, Integrity, Polarion, Subversion, MTS, System Lifecycle Management MCAD 1 MCAD PDM MCAD 2 ECAD 1 ECAD PDM ECAD 2 SIM 1 Sim PDM PDTec, SIM 2 E R P Dig. Fabrik Teknomatix, Delmia,. TDM and Authoring System tight connected TDM/PLM and Authoring System flexible connected

36 VPE: M.Eigner IT Architecture (4) ERP/ALM dominant ERP RM DOORS, Application Lifecycle Management MBSE Rhapsody, CASE Rational, Integrity, Polarion, Subversion, MTS, MCAD PDM TC UA, PDMLink, MCAD 1 MCAD 2 ECAD PDM Zuken, Mentor, Altium, EPLAN, ECAD 1 ECAD 2 SIM 1 Sim PDM PDTec, SIM 2 E R PDig. Fabrik Teknomatix, Delmia, TDM and Authoring System tight connected TDM/PLM and Authoring System flexible connected

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38 Organizations and there Standards OASIS OSLC OMG ISO SysML UML ReqIF STEP AP233 STEP AP242 JT : : :2012 Modelica Association MODELICA FMI Lehrstuhl für Virtuelle Produktentwicklung (VPE) // 2015 Folie: 38

39 Example OSLC interface for PLM Example OSLC Interface for PLM expose product structure through Architecture Management ALM-PLM Interoperability Configuration Management P P P P P P PLM Product Structure P P Standardized OSLC RESTful Web Services Quality Management Performance Monitoring OSLC Automation Change Management Requirements Management Lehrstuhl für Virtuelle Produktentwicklung (VPE) 2015 Folie: 39

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41 Bildmaterial: SIEMEN What becomes different for PLM/SysLM? The products are networked and allow completely new business models and services The entire product life cycle is based on full digital models / digital twin The product development is integrated, interdisciplinary and federated over the entire life cycle The early phase is becoming increasingly important Model Based Systems Engineering (MBSE) The after-sales phase is also important service-oriented business models The change process is complex because it includes more engineering areas ( more Configured Items) The IT architecture becomes complex and overlapping (ALM / PLM / ERP) The MBSE authoring tools get more TDM functions and will overlap with ALM and SysLM Standards for data exchange and integration are becoming increasingly important (OSLC, PLCS, AP233, AP242, SysML, XMI,.....) PLM will become SysLM

42 Thank you very much! Professor Dr.-Ing. Martin Eigner TU Kaiserslautern Lehrstuhl für Virtuelle Produktentwicklung (VPE) Postfach Kaiserslautern Gottlieb-Daimler Straße Kaiserslautern Tel. +49 (0) Fax: + 49 (0) eigner@mv.uni-kl.de PDT Europe Stockholm