Let your machine decide!

Transcription

1 Let your machine decide! Life would be driveless without us Presenter: Bart Smits, Date: 09/07/2015

2 So think new! IE Event Presentation Final 2.ppt V1.0 09/07/2015 Presenter Bart Smits

3 Sep 1 st, 2017 Sep 1 st, 2012 Sep 1 st, 2016 Dec 10 th, 2010 Jun 1 st, 2016 Jun 16 th, 2011 Jan 1 st, 2015 Jan 1 st, 2017 Important efficiency regulations (MEPS) IE2 P 7,5 kw IE3 or IE2+inverter P 0,75 kw IE3 or IE2+inverter IE2/IE3 for AC motors (B3, B5, B14) IE3 for all AC motors incl. geared motors from 0,75 kw IE2 P 7,5 kw IE3 P 0,75 kw IE The efficiency directives include some exceptions, e. g. for brake motors in the EU. 3 IE Event Let your machine decide 09/15/2015 Presenter Bart Smits (lead engineer drives & automation)

4 EU: ErP Directive (also applicable in Switzerland) Due date kw 7.5 kw Since Jun 16 th, 2011 IE2 IE2 From Jan 1 st, 2015 IE2 IE3 or IE2+Inverter From Jan 1 st,2017 IE3 or IE2+Inverter IE3 or IE2+Inverter Important exceptions: - Brake motors (this exception will probably be cancelled from ) - Non S1 operating modes - Motors which cannot be operated at 50Hz mains - Explosion-protected motors 4 IE Event Let your machine decide 09/15/2015 Presenter Bart Smits (lead engineer drives & automation)

5 Product orientated efficiency Motor Gearbox Mechanics Process IE2 Worm gear Efficiency = 0,69 0,85 0,85 0,96 1,00 Inverter Motor Gearbox Mechanics Process Synchron- Servo Optimized gear Efficiency = 0,8 0,95 0,92 0,96 0,96 1,00 Cost reduction up to within 5 years 5 IE Event Let your machine decide 09/15/2015 Presenter Bart Smits (lead engineer drives & automation)

6 Process orientated efficiency Motor Gearbox Mechanics Proces IE2 Worm gear 14,4 kw 12,2 kw 10,4 kw 10kW Think new! Inverter Motor Gearbox Mechanica Proces Synchron- Servo Planetary gear 10 kw 9,5 kw 8,7 kw 8,3 kw 8 kw Cost reduction up to within 5 years 6 IE Event Let your machine decide 09/15/2015 Presenter Bart Smits (lead engineer drives & automation)

7 Drive Solution Designer Process definition Select products Drive(s) dimensioning System analysis TCO ROI Solution System analysis in concept fase 7 IE Event Let your machine decide 09/15/2015 Presenter Bart Smits (lead engineer drives & automation)

8 Optimize motion profiles -20 % Motion of 500 mm (back and forward) within 0,8 seconds, mass = 50 kg Common profile Optimized profile Mn: Power: 14,85 Nm 741 W Mn: Power: 11,9 Nm 587 W 8 IE Event Let your machine decide 09/15/2015 Presenter Bart Smits (lead engineer drives & automation)

9 Case: Stacker-Crane 9 IE Event Let your machine decide 09/15/2015 Presenter Bart Smits (lead engineer drives & automation)

10 Coordinated motion niet optimaal Doel P2 P1 Start Optimaal Remweg Energy efficiency by intelligent software 10 IE Event Let your machine decide 09/15/2015 Presenter Bart Smits (lead engineer drives & automation)

11 Smart Energy Other possibilities Brake resistor U V W DC Link - Re-use energy: - DC Link (see example) - Battery / Capacitor - Regenerative power supply Hoisting: regenerative mode (descending) Driving: Motor operation (accelerating) Save energy: - Eco mode - Sensor less permanent Synchronous Motor (SLPSM) 11 IE Event Let your machine decide 09/15/2015 Presenter Bart Smits (lead engineer drives & automation)

12 Case: Think new Weight payload = 1000kg Weight Stacker-crane = 6000kg > 80% of moving mass is overhead! 12 IE Event Let your machine decide 09/15/2015 Presenter Bart Smits (lead engineer drives & automation)

13 Case: Think new 13 IE Event Let your machine decide 09/15/2015 Presenter Bart Smits (lead engineer drives & automation)

14 Case: Think new 14 IE Event Let your machine decide 09/15/2015 Presenter Bart Smits (lead engineer drives & automation)

15 Energy efficiency TCO-analysis Energy costs Analysis of energy use in concept fase 15 IE Event Let your machine decide 09/15/2015 Presenter Bart Smits (lead engineer drives & automation)

16 Machine life cycle engineering Developing ideas Drafting concepts Implementing solutions Manufacturing machines Ensuring productivity A system approach leads to cost reduction 16 IE Event Let your machine decide 09/15/2015 Presenter Bart Smits (lead engineer drives & automation)

17 Summary Optimize drive chain Optimize process Right concept: Let your machine decide Intelligent software makes the difference Think new! Cost reduction for OEM and end user 17 IE Event Let your machine decide 09/15/2015 Presenter Bart Smits (lead engineer drives & automation)

18 Maak nu het verschil en dimensioneer snel en efficiënt de juiste aandrijfoplossing! Life would be driveless without us. As easy as that.

19 As easy as that.