Workshop Manual '97. electrical wiring MITSUBISHI. Pub. No. PHWE (PHWE9022-4)

Transcription

1 A Workshop Manual MITSUBISHI MOTORS ^ - - ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ electrcal wrng IT '97 Pub. No. PHWE (PHWE9022-4)

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3 MITSUBISHI ELECTRICAL WIRING SUPPLEMENT FOREWORD Ths publcaton s a supplement to the Electrcal Wrng Manual Pub. Nos. PHWE8907, PHWE8907-1, PHWE8907-2, PHWE8907-3, PHWE8907-4, PHWE9022, PHWE9022-1, PHWE9022-2, PHWE and contans only addtons and changes to the orgnal ssue. It s recommended that all servce mechancs engaged n the servcng of the vehcle refer to the followng publcatons as well as ths manual. GROUP INDEX OUTLINE OF CHANGES HOW TO READ THE WIRING DIAGRAMS WIRING HARNESS CONFIGURATION DIAGRAMS SINGLE PART INSTALLATION POSITION... WORKSHOP MANUAL ENGINE GROUP CHASSIS GROUP PARTS CATALOGUE PWEEDDDD (Looseleaf edton) PWWE8608 (Looseleaf edton) PWWE9409D B603180DAn B803180DAD BFA3180DAD CIRCUIT DIAGRAM AI! nformaton, llustratons and product descrptons contaned n ths manual are current as of tme of publcaton. We, however, reserve the rght to make changes at any tme wthout pror notce or oblgaton. A MITSUBISHI MOTORS CORPORATION Mtsubsh Motors Corporaton June 1996

4 CONTENTS HOW TO USE The precedng page contans GROUP INDEX whch lsts the group ttle and group number. PAGE NUMBERS All page numbers consst of two sets of dgts separated by a dash. The dgts precedng the dash dentfy the number of the group. The dgts followng the dash represent the consecutve page number wthn the group. The page numbers can be found on the top left or rght of each page. OPERATION AND TROUBLESHOOTING HINTS In the GROUP 4 crcut dagrams, the operaton and troubleshootng hnts are gven on the prevous page or followng page for each crcut where necessary. INDICATION OF DESTINATION General Export, GCC and Australa used for convenence to ndcate destnaton. NOTE 1. "General Export" means terrtores other than Europe, GCC, Australa, New Zealand, the U.S.A. and Canada. 2. "GCC" ndcates a classfcaton wthn the models for General Export category: models for countres that are members of the (Persan) Gulf Cooperaton Councl of natons. 3. In some nstances, vehcles wth other specfcatons may be shpped to some countres.

5 OUTLINE OF CHANGES CONTENTS WIRING HARNESS CONFIGURATION DIAGRAMS SINGLE PART INSTALLATION POSITION CIRCUIT DIAGRAM

6 OUTLINE OF CHANGES Wrng Harness Confguraton Dagrams/ Sngle Part Installaton Poston/Crcut Dagram WIRING HARNESS CONFIGURATION DIAGRAMS Wrng harness confguraton dagram ~~) Connector symbol Name Reference page Descrpton of changes L.H. drve vehcles for Europe 2-2 The number of pns n the engne control relay connector <MPI> (A-26) has been changed. The fuel pump relay connector <MPI> (A-136) has been added. A INSTRUMENT PANEL R.H. drve vehcles for Europe L.H. drve vehcles for General Export The number of pns n the engne control relay connector <MPI> (A-26) has been changed. The fue! pump relay connector <MPI> (A-136) has been added. The number of pns n the engne control relay connector <MPI> (A-99) has been changed. The fuel pump relay connector <MPI> (A-117) has been added. Vehcles for Australa 2-3 The number of pns n the engne control relay connector <MPI> (A-99) has been changed. The fuel pump relay connector <MPI> (A-117) has been added. Petrol-powered vehcles for Europe <L.H. drve 2WD vehcles wth -MPt> 2-4 The number of pns n the front wrng harness and fuel gauge wrng harness combnaton connector (B-63) has been changed. Thef rontwrng harness andf uel gauge wrng harnesscombnaton connector (B-135) has been added. B ENGINE ROOM AND UNDER FLOOR Petrol-powered vehcles for Europe <R.H. drve 2WD vehcles wth -MPI> Petrol-powered vehcles for General Export <L.H. drve 2WD vehcles wth -MPI> The number of pns n the front wrng harness and fuel gauge wrng harness combnaton connector (B-63) has been changed. The front wrng harness and fuel gauge wrng harness combnaton connector (B-135) has been added. The number of pns n the front wrng harness and fuel gauge wrng harness combnaton connector (B-49) has been changed. The number of pns n the front wrng harness and fuel gauge wrng harness combnaton connector (B-50) has been changed. Petrol-powered vehcles for Australa <Vehcles wth 4G64-MPI> 2-7 The number of pns n the front wrng harness and fue gauge wrng harness combnaton connector (B-49) has been changed. Thef ront wrng harness and fuel gauge wrng harness combnaton connector (B-50) has been added. SINGLE PART INSTALLATION POSITION Locaton of change RELAY MOUNTING LOCATION CIRCUIT DIAGRAM Reference page 3-2 Descrpton of change The MPI control relay connector (8-pn) has been separated nto an engne control relay connector (4-pn) and a fuel pump relay connector (4-pn). Crcut dagrams Ttle Classfcaton Reference page Descrpton of change MPI CIRCUIT 4-2, 4, 6 The MPI control relay has been separated nto an engne control relay and a fuel pump relay. METER AND GAUGE CIRCUIT Petrol-powered vehcles for Australa 4-8 The brake warnng lamp crcut and the parkng brake warnng lamp crcut have been combned.

7 CONNECTOR OUTLINE OF CHANGES - Connector The front wrng harness to fuel wrng harness connectors n MPI vehcles have been changed to waterproof-type connectors. Furthermore, because there have been no changes to the crcuts, a comparson of the termnal layouts for the old and new connectors are shown n the table below. New connector B-63* 1 B-135* 1 B-49* 2 B-50* X Old connector B-63* 1 B-49* \ / Termnal No. Fuel gauge wrng harness sde Front wrng harness sde Crcut dagram Wre sze (mm 2 ) Wrecolourcode Wre sze (mm 2 ) Wrecolourcode 0.5 YR 0.3 YR Overdrve crcut* YL 0.5 YL Meter and gauge crcut 0.5 YG 0.3 YG Overdrve crcut* 3 0,85 RL 0.85 RL Overdrve crcut* 3. Back-up lamp crcut RG 1.25 MPI crcut BW 0.5 Startng crcut* 3, Overdrve crcut* BY 0.3 BY Overdrve crcut* Overdrve crcut* BW 0.3 BW Overdrve crcut* YB 0.5 YB Meter and gauge crcut YW 0.5 YW Meter and gauge crcut BL 0.5 BW Overdrve crcut* Startng crcut* 3, MPI crcut, Meter and gauge crcut RG 1.25 RG Overdrve crcut* 3, Back-up lamp crcut, Meter and gauge crcut 22 BY BY Overdrve crcut* 3 NOTE (1) *1: Vehcles for Europe (2) *2: Vehcles for General Export and Australa (3) *3: Vehcles for Australa A

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9 HOW TO READ THE WIRING DIAGRAMS CONTENTS

10 1-2 HOW TO READ THE WIRING DIAGRAMS - Models MODELS VEHICLES FOR EUROPE Model code Engne model Transmsson model Body type P05VLZAL6 P05VGLZL6 P05VGLZR6 P15VJLZL6 P15VJLZR6 P15VHLZL6 4D56 4D56 4D56 4D56 4D56 4D56 Wndow van Panel van Panel van Panel van (Long body) Panel van (Long body) Wndow van (Long body) P45VJLNTL6 P03VLZEL6 P03VGLZEL6 P03VGLZER6 P13VJLZEL6 P13VJLZER6 P13VHLZEL6 P25VGLNTL6 P03WLZXEL6* P05WLZXL6 4D56 4D56 4D56 V5M21 V5M21 Panel van <4WD> (Long body) Wndow van Panel van Panel van Pane! van (Long body) Panel van (Long body) Wndow van (Long body) Panel van <4WD> Mn-bus Mn-bus NOTE * Indcates a new model VEHICLES FOR GENERAL EXPORT Model code Engne model Transmsson model Body type P06VGLNL* 4G92 Panel van P06VGLNR* P16VJLNL* P16VJLNR* P13VJLNEL* P15VJLNL* P15VJLNR* P06VGLNAR1D* P16VJLNAR1D* P03WSNUL* P13WHLNL* P13WHLNR* P15WHLNL* P15WHLNR* P23WSNUL 4G92 4G92 4G92 4D56 4D56 4G92 4G92 4D56 4D56 Panel van Panel van (Long body) Panel van (Long body) Panel van (Long body) Panel van (Long body) Panel van (Long body) Panel van Panel van (Long body) Mn-bus Mn-bus (Long body) Mn-bus (Long body) Mn-bus (Long body) Mn-bus (Long body) Mn-bus NOTE * Indcates new models

11 HOW TO READ THE WIRING DIAGRAMS - Models 1-3 VEHICLES FOR GCC Model code Engne model Transmsson model Body type P03VGLNLW* P13VJLNLW* P15VJLNLW* P03WSNULW* P03WSRULW P13WHLNLW* P15WHLNLW* 4D56 4D56 R4AW2 Panel van Panel van (Long body) Panel van (Long body) Mn-bus Mn-bus Mn-bus (Long body) Mn-bus (Long body) NOTE * Indcates new models VEHICLES FOR AUSTRALIA Model code Engne model Transmsson model Body type P03VGSNR8 P03VGSRR8 P03VSNR8 P03VSRR8 P14VJLNER8 P14VJLRER8 P24VGSNER8 P05VGSNR8 P15VJLNR8 P03WSNR8 P03WSRR8 4G64 4G64 4G64 4D56 4D56 R4AW2 R4AW2 R4AW2 V5M21 R4AW2 Panel van Panel van Wndow van Wndow van Panel van (Long body) Panel van (Long body) Panel van <4WD> Panel van Panel van (Long body) Mn-bus Mn-bus

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13 2-1 WIRING HARNESS CONFIGURATION DIAGRAMS CONTENTS INSTRUMENT PANEL LAj L.H. drve vehcles for Europe 2-2 R.H. drve vehcles for Europe 2-2 L.H. drve vehcles for General Export 2-3 Vehcles for Australa 2-3 ENGINE ROOM AND UNDER FLOOR J3 Petrol-powered vehcles for Europe <L.H. drve 2WD vehcles wth -MP> 2-4 Petrol-powered vehcles for Europe <R.H. drve 2WD vehcles wth -MPI> 2-5 Petrol-powered vehcles for General Export <LH. drve 2WD vehcles wth -MPI> 2-6 Petrol-powe red vehcles for Australa <Vehc!es wth 4G64-MP!> 2-7

14 2-2 WIRING HARNESS CONFIGURATION DIAGRAMS - Instrument Panel INSTRUMENT PANEL L.H. drve vehcles for Europe The engne control relay connector (A-26) has been changed n the MPI vehcle. The fuel pump relay connector (A-136) has been added to the MPI vehcle. added A-136 (4) A-26 (4 <- 8) changed s 2-fy.09 V, 36G0250 A-26 Engne control relay <MPI> A-136 Fue! pump relay <MPl> added R.H. drve vehcles for Europe The engne control relay connector (A-26) has been changed n the MPI vehcle. The fuel pump relay connector (A-136) has been added to the MPI vehcle. A-26 (4 <- 8) changed A-136 (4) added yz, 36G0251 A-26 Engne control relay <MPI> A-136 Fue! pump relay <MPI> - added

15 WIRING HARNESS CONFIGURATION DIAGRAMS - Instrument Panel 2-3 L.H. drve vehcles for General Export The engne control relay connector (A-99) has been changed n the MPI vehcle. The fuel pump relay connector (A-117) has been added to the MPI vehcle. A A-99 4 <x 8) changed <y% ^ Q^ 36G0252 A-99 Engne control relay <MPI> A-117 Fuel pump relay <MPI> - added Vehcles for Australa The engne control relay connector (A-99) has been changed n the MPI vehcle. The fuel pump relay connector (A-117) has been added to the MPI vehcle. A-99 4 <r- 8) A-117 (4) changed added 1 1. ^ 36G0253 A-99 Engne control relay <MPI> A-117 Fuel pump relay <MPt> added

16 2-4 WIRING HARNESS CONFIGURATION DIAGRAMS - ux%ot ^ ENGINE ROOM AND UNDER FLOOR Petrol-powered vehcles for Europe <L.H. drve 2WD vehcles wth -MPI> The front wrng harness and fuel gauge wrng harness combnaton connector (B-63) has been changed. The front wrng harness and fuel gauge wrng harness combnaton connector (B-135) has been changed. changed B-63 (12 <^ 20) B-135 (10) / - - y p. / /. yy / 36G0247 added B-63 Front wrng harness and fuel gauge wrng harness combnaton B-135 Front wrng harness and fuel gauge wrng harness combnaton - added

17 Engne Room and WIRING HARNESS CONFIGURATION DIAGRAMS - Under Floor 2-5 Petrol-powered vehcles for Europe <R.H. drve 2WD vehcles wth -MPI> The front wrng harness and fuel gauge wrng harness combnaton connector (B-63) has been changed. The front wrng harness and fuel gauge wrng harness combnaton connector (B-135) has been added. changed B-63 (12 <- 20) AX. A B-135 (10) added 36G0248 B-63 Front wrng harness and fuel gauge wrng harness combnaton B-135 Front wrng harness and fuel gauge wrng harness combnaton added

18 o -. Engne Room and 2-6 WIRING HARNESS CONFIGURATION DIAGRAMS - Under Floor Petrol-powered vehcles for General Export <L.H. drve 2WD vehcles wth -MPI> The front wrng harness and fuel gauge wrng harness combnaton connectors (B-49, B-50) have been changed. \ & changed B «-20 B-50(10<-3) changed B-49 B-50 Front wrng harness and fuel gauge wrng harness combnaton Front wrng harness and fuel gauge wrng harness combnaton

19 Engne Room and WIRING HARNESS CONFIGURATION DIAGRAMS - Under Floor Petrol-powered vehcles for Australa <Vehcles wth -MPI> The front wrng harness and fuel gauge wrng harness combnaton connector (B-49) has been changed. The front wrng harness and fuel gauge wrng harness combnaton connector (B-50) has been added. / / / / / / / I / y y 11 y z J I ; y A y.- A,- // /. ^ '/ A. y y y y / y y y \ f A \ ' zl! I / / A yy P changed / / Y I B <r- 20) B yj \ I added > I 36G0249 B-49 B-50 Front wrng harness and fuel gauge wrng harness combnaton Front wrng harness and fuel gauge wrng harness combnaton * added

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21 SINGLE PART INSTALLATION POSITION CONTENTS RELAY MOUNTING LOCATIONS

22 3-2 SINGLE PART INSTALLATION POSITION - Relay Mountng Locatons RELAY MOUNTING LOCATIONS The fuel pump relay has been added to the MPI vehcle. The engne control relay has been changed n the MPI vehcle. Interor \ =\ \J( S 5* <l j LU H E3 pllüksl!! EBM! I! 1 ' V Engne control J ^^! O O 1 relay, I Od)~ ^ -. Fuel pump relay L 'j' I / z- : '/ P / XL r; ^ SN, 'wj I x I \ I : r= \ 19G0361 V (I 16G068 NOTE Because the engne control relay and the fuel pump relay are essentally the same relay, the 4-pn connectors can be connected to ether relay. The crcuts used can be determned by the wre colours n the crcut dagram.

23 CIRCUIT DIAGRAM CONTENTS MPI CIRCUIT Vehcles for Europe 4-2 Vehcles for General Export 4-4 Vehcles for Australa 4-6 METER AND GAUGE CIRCUIT Petrol-powered vehcles for Australa 4-8

24 4-2 CIRCUIT DIAGRAM - MPI MPI CIRCUIT Vehcles for Europe A crcut exclusve for the '97 model has been set. Battery Fusble lnk box 0.85-R BW! Ignton swtch Oxygen sensor 1 Ignton tmng To combnaton adjustment meter (REED connector SWITCH) B-46 Dedcated fusbel lnk To battery cable ( B G 1.25-WR To starter 25-BY pump To gnton 1.25-B B L B/0.85-B 1 Fuel pump.-^ check g connector 1.25-WR B BR 1.25-B 0.75-RL Injector B BR RY 1.25-B 0.85-R 1.25-R B-109 m 1.25-R 1.25-R Remarks (1) Wres dentfed before "/" are nstalled on L.H. drve vehcles and those after"/" on R.H. drve vehcles. (2) The symbols,, etc. ndcate connectons to the same number on the page to the rght (or left). (Thus, on the rght page s connected to on the left page Wre colour code B: Black Br: O: Orange P: Brown Pnk G: R: Green Red Gr: Gray Sb: Sky blue Dagnoss connector B-131 L: Blue V: Volet Lg: Lght green Y: Yellow W Whte Purge solenod valve EGR solenod valve

25 CIRCUIT DIAGRAM - MPI 4-3 Arflow sensor n GR VC B GW f Engne coolant temperature sensor Tnr t tte poston sensor Dstrbutor GY n RU W! w GB *6 GR 1 RLBY B-116 B-118 W I 1.25-BY B GQBY R GW L WBWR G BW BW 1.25-WR MPI control unt To A/C power relay (A, B) B 1.25-B 0.85-R 1.25-R 1.25-YR* 7 B-130 Idle speed control servo «2 t I B-105 Power transstor Fuel P um P rela V En 9 Cj W B W^ * ne contro relay B-26»1 J7 *5 S3 S4 «6 / X /, u / %2 «6 «1 *2

26 4-4 CIRCUIT DIAGRAM - MPI MPI CIRCUIT Vehcles for General Export A crcut exclusve for the '97 model has been set. Battery Fusble lnk box To battery cable (-) 0.85-R [ W p YJBW Ignton swtch ll--' 0 x y g e n ^^A sensor? 1 connector A Ignton tmng adjustment To combnaton meter (REED SWITCH) Dedcated fusbel lnk B G B-52 To starter 1.25-BY 25-BY 1.25-Y Fuel pump B r^ B 1.25-Y 1.25-WR Dagnoss connector A-116 To gnton col I 1.25-L Injector B GY P Fuel \yzr, l-pul-p pump 1.25-B yy checker 0.85-R 1.25-R 1.25-R Remark The symbols,, etc. ndcate connectons to the same number on the page to the rght (or left). (Thus, on the rght page s connected to on the left page.) W: Whte Y: Yellow Wre colour code B: Black O: Orange Br: Brown P: Pnk G: Green R: Red Gr: Gray Sb: Sky blue L: Blue V: Volet Lg: Lght green

27 CIRCUIT DIAGRAM - MPI 4-5 B-117 RUBY Engne coolant temperature sensor Throttle poston sensor Dstrbutor Ar flow sensor 25-BY* 1 B BY.25-BW 25-WR MPI control unt To A/C power relay (A, B) w A-100 ^" GY 1.25-B 0.85-R <s> 1.25-R 1.25-R 25-YR* 5 B-118 Idle speed control servo YIRIW MJ J1 *2 a A-117 A-99 B_20 tl *5 *3 p/ / / J? SHÜ B YR YG B YR BW V 1 Power Fuel pump YG YT-* 1 Engne control GR transstor relay BW»2 relay ^WR *5- *2 ;4 \ BR W G[Y n L RB

28 4-6 CIRCUIT DIAGRAM - MPI MPI CIRCUIT Vehcles for Australa A crcut exclusve for the '97 model has been set. Battery Fusble lnk box To battery cable (-) Fuel pump Dagnoss connector GB GR To gnton col ll 0.85-R To starter CQ'CQ I I I cxjlcxj B-90 B^19 2-RG -D Y 1.25-B^0785^B GR GB B-50/ A-116 B-99 W 1.25-L 2-BW M BW Ignton swtch LOCK A-45 Dedcated._ fusbel rj^. [BJ lnk fe B G B BY XL B-48 Oxygen sensor B-12 co "Ul I 1.25-WR r 2-BY. BY Ignton tmng adjustment connector B-37 O- rz-. Fuel pump checker CD 1.25-BY To combnaton meter (REED SWITCH) n PI B 25-BY 2-BW O <D <D <D Y0 GW 1.25-WR <D 10 GB 1.25-B, Injector E E B-102 B BR RL BR EX B B GY BR 30. BYBV RB To starter 1.25-Rl BYIT Remarks (1) The chan lne ( ) s applcable to Vehcles wth an automatc transmsson (2) The symbols,, etc. ndcate connectons to the same number on the page to the rght (or left). (Thus, on the rght page s connected to on the left page.) ED nf> 1-25-B B B Hr> 0.58-B 2-BW 11 n^1 t Wre colour code Starter relay Starter relay B: Black Br: Brown G: Green Gr: Gray O: Orange P: Pnk R: Red Sb: Sky blue V: Volet L: Blue W: Whte Y: Yellow Lg: Lght green CQ (XI *1 *>- 2-BY?, Iz 2-BW ] A-36 [ B^19 co A-79 A-80 B-91 8 BY Inhbtor swtch RB <S> 1.25-R) 1.25TY; MX_ M 1 BW BY

29 CIRCUIT DIAGRAM - MPI 4-7 Engne coolant temperature sensor Thr ttle poston sensor Dstrbutor v Arflow sensor _ET B-117 S2-GR B-66 a: S3 B/BY J2 B BY 1.25-BY GO «1 l 1.25-BW p-bv MPI control unt B A- 00 To A/C power relay B 1.25-R 1.25-R 1.25-Y 1.25-YR* 5 Idle speed control servo B-118 I a A-117 Power transstor Fuel pump relay Engne control relay Y}-tl y:? s

30 4-8 CIRCUIT DIAGRAM - Meter and Gauge METER AND GAUGE Petrol-powered vehcles for Australa A crcut exclusve for the '97 mode! has been set. J B START AM STIG ACC Ignton swtch LOCK * 1QY BW Mult-purpose fuse 1.25-LW Talgate unlock swtch C-26 Engne coolant temperature gauge unt Ol pressure swtch B-09 B-68 tx Fusble lnk box 2-BW Q ^ 1.25-RG 1.25-RG, <D Battery To battery cable Q3 I IX TL 1 " rn LW IX Csj A-46 0 MI CO I IX CO o To gnton col 1.25-LW 0.85-B fj A-39 RG 0.85-LW AMI M. yy ' Y T Y Y. A yk X A Remarks (1) The broken lne ( ), A symbol wre dameters and colour codes are applcable to vehcles equpped wth MPI. (2) The chan lne ( ) s applcable to 4WD vehcles wth three-meter unt. (3) The IJ symbol wre dameters and colour codes are applcable to 4WD vehcles. (4) The symbols,, etc. ndcate connectons to the same number on the page to the rght (or left). (Thus, on the rght page s connected to on the left page.) RGj RG B-16 l fc 25-lJÄ).85-WB Q.85-'WB ZZ.--J, ön J,' CO' ^ B-08 I o Tachometer flter 0.85-B B I RG. J3_ Y LW YR ~ - "^(10) Wrecolourcode B: Black Br: Brown G: Green Gr: Gray L: Blue O: Orange P: Pnk R: Red Sb: Sky blue V: Volet Lg: Lght green W: Whte Y: Yellow

31 CIRCUIT DIAGRAM - Meter and Gauge 4-9 Fuel gauge 4WD ndcator unt lamp swtch Fuel gauge unt To alternator Dode Parkng brake Brake flud swtch level swtch D o 7 [~ f] Q r-^ _ coca 1.25-B Z^Z To fuel pump 0 85-RG To back " u P f r Lnjcn CQ'CMlOO l>-! ;! Q U. ÖD Kb^ ampswtch or nhbtor swtch LO'LT) cojtx RG B 1.25-RG A-111 Lgn r, B A-1 OS nsde thermome't sensor Outsde thermometer sensor - m m X'Z I Br BrB Lg LaB 1 I,J CQ I IJJJ» u A-110 BrEBr LaLgB THERMOMLTLR To chargng crcut Combnaton meter Three-meter unt 37G0524 SGL^RG A-14 A-17 A-13 LoB Lo LW rbbr A-58 RJCR

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36 Pub. No. PHWE (PHWE9022-4) ENGLISH EUROPE AND EXPORT A MITSUBISHI MOTORS CORPORATION June 1996 Prnted n Japar