1 Title: Service Instruction ECi Accessory Cases Installed on Engines S.I. No.: 03-1 Page: 1 of 7 Issued: 2/28/2003 Revision: 2 (4/13/2009) Technical Portions are FAA DER Approved. 1.0 SUBJECT: ECi Accessory Cases for 4-Cylinder engines with single magneto configurations and TITAN 361 Engines 2.0 BACKGROUND: ECi has completed design documentation and endurance testing according to FAR Part for a range of engine parts including replacement accessory cases for 320/360 series engines. This Service Instruction details some features of the ECi accessory case and documents the installation eligibility. 3.0 FEATURES AND OVERHAUL REQUIREMENTS: ECi accessory cases are cast using 356 aluminum alloy in permanent molds. ECi recommends that accessory cases be inspected and repaired (overhauled) by an Approved FAA Repair Station at engine overhaul. These cases may be weld repaired, but only FAA Repair Stations that have specific FAA Approval must accomplish major repairs. 4.0 ACCESSORY CASE ASSEMBLY DESIGNATION: For 320/360 Series Engines, there are two major accessory case configurations: the AC-Type Fuel Pump (two-bolt fuel pump pad) and the AN-Type Fuel Pump (fourbolt fuel pump pad). ECi accessory cases are designated by two basic numbers: AEL65142 for AC fuel pump configurations and AEL65144 for AN fuel pump configurations. Beyond these, there are many options depending upon the style of magnetos, vacuum pump, prop governor drive, and oil filter adapter that are used on the engine. Typically, changes in accessories require simply changing the length of studs used. ECi further designates these options by a dash number that is affixed to the basic number. For example, the typical accessory case configuration used on O-360-A1A and ECi O-360-A1A1N engines will mount an AC fuel pump, 1 impulse-coupled magneto, 1 plain magneto, a prop governor drive adapter (such as AEL75545), a vacuum pump with adapter AEL61098, and a typical oil filter adapter (such as AEL77852 or AEL22772). This configuration is designated as: AEL However, if one uses 2 impulse-coupled magnetos instead, the studs must be longer on one magneto pad and would be designated AEL A close inspection of the parts manuals will show that, in many cases, multiple options are available for each engine designation. Often this duplicity spawns from the fact that the same engine may be installed in multiple aircraft. Customers should pay careful attention to the accessories that are used in their particular application and/or the original assembly number when determining which assembly number to order. Also, ECi customer service is eager to assist as necessary. The following tables are provided to assist the customer in determining the appropriate assembly that should be used for each engine model designation. Since ECi accessory cases have all pads machined for ease in the conversion from one assembly to another, covers AEL65109 (prop governor pad cover), AEL65098 or AEL65087 (AC fuel pump covers), AEL60430 (vacuum pump cover), or AEL60431 (AN fuel pump cover) may be required to complete the original configuration. Corporate Office 9503 Middlex San Antonio, TX Tel (210) Fax (210) ECi-2FLY ( ) Airmotive Steel, Classic Cast, CermiNil, Cermicrome, CermiSteel, Double Band, Engine Redi, Electro-Fusion, EC Focus, Freedom, IFR, Nerodize, Q3, Q4 & Q5 are Trademarks of ENGINE COMPONENTS, INC. T113
3 ECi Accessory Cases Installed on Engines Page 3 of 7 AEL A O-320-D1B, D2B, E1B, E2B; IO-320-A1A, A2A; O-360-A1D, A2D, A3D, A4D, B1B, B2B, C1C, C2C, D2B; HO-360-A1A; IO-360-A1A, A1C, A2A, A2C, B1B, C1B, D1A; AIO-360-A1A, A2A; AEL A AEL A AEL A AEL A AEL A LW AEL A LW AEL A LW AEIO-360-A1A, A1C, A2A, A2C, B1B HIO-360-B1A IO-360-C1A; HIO-360-A1A, A1B, C1A, D1A O-360-A1A IO-360-B1B; AEIO-360-B1B IO-360-A1B6; AEIO-360-A1B6 HIO-360-D1A O-360-A4A; IO-360-B4A; AEIO-360-B4A Prop Governor: two 1 / 8 inch longer studs on right for special bracket, Prop Governor: 1 5 / 8 studs, cover, Studs on sump flange, Studs on oil filter pad. Prop Governor: 1 5 / 8 studs, cover, Studs on oil filter pad. Prop Governor: two 1 / 8 inch longer studs on right for special bracket, Vacuum Pump: one 1 3 / 8 inch stud and three 2 3 / 4 inch studs. Vacuum Pump: 2 1 / 2 inch studs. Magnetos: 2 inch studs for use with impulse, cover. Magnetos: 2 impulse with 2 inch studs on left magneto,
4 ECi Accessory Cases Installed on Engines Page 4 of 7 AEL A O-360-A4J LW AEL A O-320-A2A, A2B, D1A, D1B, D1C, D1F, D2A, D2B, D2C, D2F, D2G, D3G, E1A, E1B, E1C, E1F, E1J, E2A, E2B, E2C, E2D, E2F, E2H, E3D, E3H; IO-320-A1A, A2A, B1E, D1A, D1B, D1C; AIO-320-A1A, A1B, A2A, A2B, B1B, C1B; AEIO-320-D1B, D2B; O-360-A1A, A1F, A1F6, A1P, A2A, A2F, A3A, A4A, A4M, A4P, B1A, B2A, B2C, C1A, C1E, C1G, C2A, C2E, C4P, D1A, D2A; IO-360-A1B, A1B6, A1D, A1D6, A2B, A3B6, B4A, C1C, C1C6, C1D6, C1E6, K2A; AIO-360-A1B, A2B, B1B; AEIO-360-A1B, A1B6, A1D, A1D6, A1E, A1E6, A2B, B4A, H1A, H1B AEL A LW AEL A AEL IO-360-A1D; AEIO-360-A1D O-360-A1D O-360-A1D Magnetos: 2 impulse with 2 inch studs on left magneto, Studs on oil sump flange. Magnetos: 2 plain or retard. Vacuum Pump: 1 1 / 4 inch studs for use with cover only.
5 ECi Accessory Cases Installed on Engines Page 5 of 7 AEL A HO-360-C1A Magnetos: 1 impulse with 2 inch studs & 1 plain, Vacuum Pump: 1 1 / 2 long studs for use with cover, Studs on sump flange with two 1 / 8 inch longer studs for use with 56A22204 sump. AEL No Uncertificated Engines Only! AEL No AEL No Uncertificated Engines Only! Uncertificated Engines Only! 4.1 Accessory Case Assemblies Utilizing AN-Type Fuel Pumps: Magnetos: No studs. Prop Governor: No studs. Oil pump studs only. AEL A AEL A IO-320-B1B, C1A, C1B, F1A IO-320-B1B, C1A, C1B, F1A Fuel Pump: 4 3 / 4 inch studs,
6 ECi Accessory Cases Installed on Engines Page 6 of Accessory Case Assemblies Utilizing AN-Type Fuel Pumps: AEL A LW AEL A AEL A AEL A AEL A AEL A LW IO-320-B1B, C1A, C1B, F1A O-360-A1C, A2E, C2D; HO-360-B1A, B1B; IO-360-B1A, B1C, B1D; HIO-360-B1B; O-360-A1C; IO-360-B1C O-360-C2D; HO-360-B1A, B1B; HIO-360-B1B O-360-A2E; IO-360-B1D; IO-360-B1D; TIO-360-A1A, A1B, A3B6; Fuel Pump: 5 inch studs, Studs on sump flange, Studs on oil filter pad. No plug at prop governor pad.
7 ECi Accessory Cases Installed on Engines Page 7 of Accessory Case Assemblies Utilizing AN-Type Fuel Pumps: AEL A O-360-A1C, A2E, C2D; HO-360-B1A, B1B; IO-360-B1A, B1C, B1D; HIO-360-B1B; AEL A LW AEL AEL AEL No AEL No IO-360-C1F O-360-A1C; IO-360-B1A, B1C IO-360-B1A Uncertificated engines only! Uncertificated engines only! No plug at prop governor pad. Fuel Pump: 1 ½ inch studs for use with AEL60431 cover or Magnetos: 1 plain and 1 impulse, Prop Governor : cover, AEL75545 adapter, or Fuel Pump: 1 ½ inch studs for use with AEL60431 cover or
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