AIR-CONDITIONER SERVICE MANUAL SPLIT TYPE RAV-SP804ATZG-E RAV-SM454SDT-E RAV-SP564ATZG-E R410A INDOOR UNIT OUTDOOR UNIT FILE NO.

Transcription

1 FILE. A SERVICE MANUAL AIR-CONDITIONER INDOOR UNIT <DIGITAL INVERTER> RAV-SM404SDT-E RAV-SM454SDT-E RAV-SM564SDT-E OUTDOOR UNIT <SUPER DIGITAL INVERTER> RAV-SP404AT-E RAV-SP404ATZ-E RAV-SP404ATZG-E RAV-SP564AT-E RAV-SP564ATZ-E RAV-SP564ATZG-E SPLIT TYPE RAV-SP454AT-E RAV-SP454ATZ-E RAV-SP454ATZG-E RAV-SP804AT-E RAV-SP804ATZ-E RAV-SP804ATZG-E R40A PRINTED IN JAPAN, Jan., 2009 ToMo

2 Adoption of New Refrigerant This Air Conditioner is a new type which adopts a new refrigerant HFC (R40A) instead of the conventional refrigerant R22 in order to prevent destruction of the ozone layer. WARNING Cleaning of the air filter and other parts of the air filter involves dangerous work in high places, so be sure to have a service person do it. Do not attempt it yourself. The cleaning diagram for the air filter is there for the service person, and not for the customer. CONTENTS SAFETY CAUTION SPECIFICATIONS Indoor Unit Outdoor Unit Operation Characteristic Curve CONSTRUCTION VIEWS (EXTERNAL VIEWS) Indoor Unit Outdoor Unit SYSTEMATIC REFRIGERATING CYCLE DIAGRAM Indoor Unit Outdoor Unit FAN CHARACTERISTICS Slim Duct (Filter Attached) WIRING DIAGRAM Indoor Unit Outdoor Unit SPECIFICATIONS OF ELECTRICAL PARTS Indoor Unit Outdoor Unit (Parts Ratings)

3 7. REFRIGERANT R40A Safety During Installation/Servicing Refrigerant Piping Installation Tools Recharging of Refrigerant Brazing of Pipes Instructions for Re-use Piping of R22 or R407C INDOOR CONTROL CIRCUIT (SLIM DUCT TYPE) Indoor Controller Block Diagram Indoor Controls (Slim Duct Type) Optional Connector Specifications of Indoor P.C. Board Indoor Print Circuit Board OUTDOOR CONTROL CIRCUIT Outdoor Controls Outdoor Print Circuit Board TROUBLESHOOTING Summary of Troubleshooting Troubleshooting REPLACEMENT OF SERVICE P.C. BOARD Indoort Unit (Slim Duct Type) SETUP AT LOCAL SITE AND OTHERS Indoor Unit (Slim Duct Type) Setup at Local Site / Others How to Set up Central Control Address Number Outdoor Unit ADDRESS SETUP Address Setup Procedure Address Setup & Group Control Remote Controller Wiring Address Setup (Manual setting from remote controller) Confirmation of Indoor Unit No. Position DETACHMENTS Indoor Unit Outdoor Unit EXPLODED VIEWS AND PARTS LIST Indoor Unit Outdoor Unit

4 SAFETY CAUTION The important contents concerned to the safety are described on the product itself and on this Service Manual. Please read this Service Manual after understanding the described items thoroughly in the following contents (Indications/Illustrated marks), and keep them. [Explanation of indications] Indication DANGER WARNING CAUTION Explanation Indicates contents assumed that an imminent danger causing a death or serious injury of the repair engineers and the third parties when an incorrect work has been executed. Indicates possibilities assumed that a danger causing a death or serious injury of the repair engineers, the third parties, and the users due to troubles of the product after work when an incorrect work has been executed. Indicates contents assumed that an injury or property damage ( ) may be caused on the repair engineers, the third parties, and the users due to troubles of the product after work when an incorrect work has been executed. Property damage : Enlarged damage concerned to property, furniture, and domestic animal/pet [Explanation of illustrated marks] Mark Explanation Indicates prohibited items (Forbidden items to do) The sentences near an illustrated mark describe the concrete prohibited contents. Indicates mandatory items (Compulsory items to do) The sentences near an illustrated mark describe the concrete mandatory contents. Indicates cautions (Including danger/warning) The sentences or illustration near or in an illustrated mark describe the concrete cautious contents. [Confirmation of warning label on the main unit] Confirm that labels are indicated on the specified positions (Refer to the Parts disassembly diagram (Outdoor unit).) If removing the label during parts replace, stick it as the original. DANGER Turn off breaker. Execute discharge between terminals. Turn OFF the breaker before removing the front panel and cabinet, otherwise an electric shock is caused by high voltage resulted in a death or injury. During operation, a high voltage with 400V or higher of circuit ( ) at secondary circuit of the high-voltage transformer is applied. If touching a high voltage with the naked hands or body, an electric shock is caused even if using an electric insulator. : For details, refer to the electric wiring diagram. When removing the front panel or cabinet, execute short-circuit and discharge between high-voltage capacitor terminals. If discharge is not executed, an electric shock is caused by high voltage resulted in a death or injury. After turning off the breaker, high voltage also keeps to apply to the high-voltage capacitor. Do not turn on the breaker under condition that the front panel and cabinet are removed. An electric shock is caused by high voltage resulted in a death or injury. Prohibition 4

5 WARNING Check earth wires. Prohibition of modification. Use specified parts. Do not bring a child close to the equipment. Insulating measures No fire Refrigerant Assembly/Cabling Before troubleshooting or repair work, check the earth wire is connected to the earth terminals of the main unit, otherwise an electric shock is caused when a leak occurs. If the earth wire is not correctly connected, contact an electric engineer for rework. Do not modify the products. Do not also disassemble or modify the parts. It may cause a fire, electric shock or injury. For spare parts, use those specified ( ). If unspecified parts are used, a fire or electric shock may be caused. : For details, refer to the parts list. Before troubleshooting or repair work, do not bring a third party (a child, etc.) except the repair engineers close to the equipment. It causes an injury with tools or disassembled parts. Please inform the users so that the third party (a child, etc.) does not approach the equipment. Connect the cut-off lead wires with crimp contact, etc, put the closed end side upward and then apply a water-cut method, otherwise a leak or production of fire is caused at the users side. When repairing the refrigerating cycle, take the following measures. ) Be attentive to fire around the cycle. When using a gas stove, etc, be sure to put out fire before work; otherwise the oil mixed with refrigerant gas may catch fire. 2) Do not use a welder in the closed room. When using it without ventilation, carbon monoxide poisoning may be caused. 3) Do not bring inflammables close to the refrigerant cycle, otherwise fire of the welder may catch the inflammables. Check the used refrigerant name and use tools and materials of the parts which match with it. For the products which use R40A refrigerant, the refrigerant name is indicated at a position on the outdoor unit where is easy to see. To prevent miss-charging, the route of the service port is changed from one of the former R22. For an air conditioner which uses R40A, never use other refrigerant than R40A. For an air conditioner which uses other refrigerant (R22, etc.), never use R40A. If different types of refrigerant are mixed, abnormal high pressure generates in the refrigerating cycle and an injury due to breakage may be caused. Do not charge refrigerant additionally. If charging refrigerant additionally when refrigerant gas leaks, the refrigerant composition in the refrigerating cycle changes resulted in change of air conditioner characteristics or refrigerant over the specified standard amount is charged and an abnormal high pressure is applied to the inside of the refrigerating cycle resulted in cause of breakage or injury. Therefore if the refrigerant gas leaks, recover the refrigerant in the air conditioner, execute vacuuming, and then newly recharge the specified amount of liquid refrigerant. In this time, never charge the refrigerant over the specified amount. When recharging the refrigerant in the refrigerating cycle, do not mix the refrigerant or air other than R40A into the specified refrigerant. If air or others is mixed with the refrigerant, abnormal high pressure generates in the refrigerating cycle resulted in cause of injury due to breakage. After installation work, check the refrigerant gas does not leak. If the refrigerant gas leaks in the room, poisonous gas generates when gas touches to fire such as fan heater, stove or cocking stove though the refrigerant gas itself is innocuous. Never recover the refrigerant into the outdoor unit. When the equipment is moved or repaired, be sure to recover the refrigerant with recovering device. The refrigerant cannot be recovered in the outdoor unit; otherwise a serious accident such as breakage or injury is caused. After repair work, surely assemble the disassembled parts, and connect and lead the removed wires as before. Perform the work so that the cabinet or panel does not catch the inner wires. If incorrect assembly or incorrect wire connection was done, a disaster such as a leak or fire is caused at user s side. 5

6 WARNING Insulator check Ventilation Be attentive to electric shock Compulsion Check after repair After the work has finished, be sure to use an insulation tester set (500V Megger) to check the resistance is 2MΩ or more between the charge section and the non-charge metal section (Earth position). If the resistance value is low, a disaster such as a leak or electric shock is caused at user s side. When the refrigerant gas leaks during work, execute ventilation. If the refrigerant gas touches to a fire, poisonous gas generates. A case of leakage of the refrigerant and the closed room full with gas is dangerous because a shortage of oxygen occurs. Be sure to execute ventilation. When checking the circuit inevitably under condition of the power-on, use rubber gloves and others not to touch to the charging section. If touching to the charging section, an electric shock may be caused. When the refrigerant gas leaks, find up the leaked position and repair it surely. If the leaked position cannot be found up and the repair work is interrupted, pump-down and tighten the service valve, otherwise the refrigerant gas may leak into the room. The poisonous gas generates when gas touches to fire such as fan heater, stove or cocking stove though the refrigerant gas itself is innocuous. When installing equipment which includes a large amount of charged refrigerant such as a multi air conditioner in a sub-room, it is necessary that the density does not the limit even if the refrigerant leaks. If the refrigerant leaks and exceeds the limit density, an accident of shortage of oxygen is caused. For the installation/moving/reinstallation work, follow to the Installation Manual. If an incorrect installation is done, a trouble of the refrigerating cycle, water leak, electric shock or fire is caused. After repair work has finished, check there is no trouble. If check is not executed, a fire, electric shock or injury may be caused. For a check, turn off the power breaker. After repair work (installation of front panel and cabinet) has finished, execute a test run to check there is no generation of smoke or abnormal sound. If check is not executed, a fire or an electric shock is caused. Before test run, install the front panel and cabinet. Check after reinstallation Check the following items after reinstallation. ) The earth wire is correctly connected. 2) The power cord is not caught in the product. 3) There is no inclination or unsteadiness and the installation is stable. If check is not executed, a fire, an electric shock or an injury is caused. CAUTION Put on gloves Cooling check Be sure to put on the gloves ( ) and a long sleeved shirt: otherwise an injury may be caused with the parts, etc. ( ) Heavy gloves such as work gloves When the power was turned on, start to work after the equipment has been sufficiently cooled. As temperature of the compressor pipes and others became high due to cooling/heating operation, a burn may be caused. 6

7 New Refrigerant (R40A) This air conditioner adopts a new HFC type refrigerant (R40A) which does not deplete the ozone layer.. Safety Caution Concerned to New Refrigerant The pressure of R40A is high.6 times of that of the former refrigerant (R22). Accompanied with change of refrigerant, the refrigerating oil has been also changed. Therefore, be sure that water, dust, the former refrigerant or the former refrigerating oil is not mixed into the refrigerating cycle of the air conditioner with new refrigerant during installation work or service work. If an incorrect work or incorrect service is performed, there is a possibility to cause a serious accident. Use the tools and materials exclusive to R40A to purpose a safe work. 2. Cautions on Installation/Service ) Do not mix the other refrigerant or refrigerating oil. For the tools exclusive to R40A, shapes of all the joints including the service port differ from those of the former refrigerant in order to prevent mixture of them. 2) As the use pressure of the new refrigerant is high, use material thickness of the pipe and tools which are specified for R40A. 3) In the installation time, use clean pipe materials and work with great attention so that water and others do not mix in because pipes are affected by impurities such as water, oxide scales, oil, etc. Use the clean pipes. Be sure to brazing with flowing nitrogen gas. (Never use gas other than nitrogen gas.) 4) For the earth protection, use a vacuum pump for air purge. 5) R40A refrigerant is azeotropic mixture type refrigerant. Therefore use liquid type to charge the refrigerant. (If using gas for charging, composition of the refrigerant changes and then characteristics of the air conditioner change.) 3. Pipe Materials For the refrigerant pipes, copper pipe and joints are mainly used. It is necessary to select the most appropriate pipes to conform to the standard. Use clean material in which impurities adhere inside of pipe or joint to a minimum. ) Copper pipe <Piping> The pipe thickness, flare finishing size, flare nut and others differ according to a refrigerant type. When using a long copper pipe for R40A, it is recommended to select Copper or copper-base pipe without seam and one with bonded oil amount 40mg/0m or less. Also do not use crushed, deformed, discolored (especially inside) pipes. (Impurities cause clogging of expansion valves and capillary tubes.) <Flare nut> Use the flare nuts which are attached to the air conditioner unit. 2) Joint The flare joint and socket joint are used for joints of the copper pipe. The joints are rarely used for installation of the air conditioner. However clear impurities when using them. 7

8 4. Tools. Required Tools for R40A Mixing of different types of oil may cause a trouble such as generation of sludge, clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types. ) Tools exclusive for R40A (Those which cannot be used for conventional refrigerant (R22)) 2) Tools exclusive for R40A, but can be also used for conventional refrigerant (R22) 3) Tools commonly used for R40A and for conventional refrigerant (R22) The table below shows the tools exclusive for R40A and their interchangeability. Tools exclusive for R40A (The following tools for R40A are required.) Tools whose specifications are changed for R40A and their interchangeability R40A air conditioner installation Conventional air conditioner installation No. Used tool Usage Existence of new equipment for R40A Whether conventional equipment can be used Whether conventional equipment can be used Flare tool Pipe flaring Yes *(Note) Yes Copper pipe gauge for adjusting projection margin Flaring by conventional flare tool Yes *(Note) *(Note) ƒ Torque wrench Tightening of flare nut Yes No No Gauge manifold Charge hose Evacuating, refrigerant charge, run check, etc. Yes No No Vacuum pump adapter Vacuum evacuating Yes No Yes Electronic balance for refrigerant charging Refrigerant charge Yes Yes Yes ˆ Leakage detector Gas leakage check Yes No Yes (Note) When flaring is carried out for R40A using the conventional flare tools, adjustment of projection margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary. General tools (Conventional tools can be used.) In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary as the general tools. ) Vacuum pump. Use vacuum pump by attaching vacuum pump adapter. 7) Screwdriver (+, ) 2) Torque wrench 8) Spanner or Monkey wrench 3) Pipe cutter 9) Hole core drill 4) Reamer 0) Hexagon wrench (Opposite side 4mm) 5) Pipe bender ) Tape measure 6) Level vial 2) Metal saw Also prepare the following equipments for other installation method and run check. ) Clamp meter 3) Insulation resistance tester (Megger) 2) Thermometer 4) Electroscope 8

9 . SPECIFICATIONS -. Indoor Unit Way Air Discharge Cassette Type <Single type> Indoor unit Model Outdoor unit Cooling capacity (kw) Heating capacity (kw) Power supply Running current (A) Power consumption (kw) Cooling Power factor (%) EER Energy efficiency class Electrical characteristics Running current (A) Power consumption (kw) Heating Power factor (%) COP Energy efficiency class Maximum current (A) Main unit Appearance Ceiling panel Model (Sold separately) Panel color Height (mm) Main unit Width (mm) Outer Depth (mm) dimension Height (mm) Ceiling panel (Sold separately) Width (mm) Depth (mm) Total weight Heat exchanger Main unit (kg) Ceiling panel (Sold separately) (kg) Fan Fan unit Standard air flow H/M/L (m³/min.) Motor (W) Air filter Controller (Sold separately) Sound pressure level H/M/L (db A) Sound power level H/M/L (db A) Gas side (mm) Connecting pipe Liquid side (mm) Drain port (mm) RAV-SM564UT-E RAV-SP564AT(Z)(ZG)-E RAV-SM804UT-E RAV-SP804AT(Z)(ZG)-E phase 230V ( V) 50Hz A A Zinc hot dipping steel plate RBC-U3PG (W, WS)-E, RBC-U3PGS (W, WS)-E (W) : 2.5GY 9.0/0.5, (WS) : 2.5GY 9.0/0.5, 8B3/ Finned tube Turbo fan 7.5 / 4.5 / / 6.0 / Standard filter attached (Long life filter) RBC-AMT3E, AMT32E, AMS4E, AS2E2, AX3U (W, WS)-E, TCB-AX2E2 32 / 29 / / 3 / / 44 / / 46 / VP25 A A : IEC standard 9

10 --2. Concealed Duct Type <Single type> Model Indoor unit Outdoor unit RAV-SM562BT-E RAV-SP564AT(Z)(ZG)-E RAV-SM802BT-E RAV-SP804AT(Z)(ZG)-E Cooling capacity Heating capacity Power supply (kw) (kw) phase 230V ( V) 50Hz Running current Power consumption (A) (kw) Electrical characteristics Cooling Power factor (%) EER Energy efficiency class* Running current (A) Power consumption (kw) Heating Power factor (%) COP A A Energy efficiency class * A A Maximum current (A) Appearance Outer dimension Main unit Height (mm) Main unit Width (mm) Depth (mm) Zinc hot dipping steel plate Total weight Main unit (kg) Heat exchanger Fan Fan unit Standard air flow H/M/L (m³/min.) Finned tube Centrifugal 3.0 /.9 / / 6.2 / 3.3 Motor (W) Air filter (Sold separately) TCB-UFM2BE TCB-UFH6BE TCB-UFM2BFCE TCB-UFH6BFCE TCB-UFM3BE TCB-UFH7BE TCB-UFM2BFCE TCB-UFH6BFCE Controller (Sold separately) Sound pressure level H/M/L (db A) Sound power level H/M/L (db A) RBC-AMT3E, AMT32E, AMS4E, AS2E2, TCB-AX2E2 40 / 37 / / 37 / / 52 / / 52 / 49 Gas side (mm) Connecting pipe Liquid side (mm) Drain port (mm) VP25 : IEC standard 0

11 --3. Under Ceiling Type <Single type> Model Indoor unit Outdoor unit RAV-SM562CT-E RAV-SP564AT(Z)(ZG)-E RAV-SM802CT-E RAV-SP804AT(Z)(ZG)-E Cooling capacity Heating capacity Power supply (kw) (kw) phase 230V ( V) 50Hz Running current Power consumption (A) (kw) Electrical characteristics Cooling Power factor (%) EER Energy efficiency class Running current (A) Power consumption (kw) Heating Power factor (%) COP A A Energy efficiency class A A Maximum current (A) Appearance Outer dimension Main unit Height (mm) Main unit Width (mm) Depth (mm) Shine white Total weight Main unit (kg) Heat exchanger Fan Fan unit Standard air flow H/M/L (m³/min.) 2 25 Finned tube Centrifugal 3.0 /.2 / / 6.7 / 4.6 Motor (W) Air filter Controller (Sold separately) Sound pressure level H/M/L (db A) Sound power level H/M/L (db A) Attached main unit RBC-AMT3E, AMT32E, AMS4E, AS2E2, TCB-AX2E2, AX22CE2 36 / 33 / / 36 / 33 5 / 48 / / 5 / 48 Gas side (mm) Connecting pipe Liquid side (mm) Drain port (mm) VP25 : IEC standard

12 --4. High Wall Type <Single type> Model Indoor unit Outdoor unit RAV-SM562KRT-E RAV-SP564AT(Z)(ZG)-E RAV-SM802KRT-E RAV-SP804AT(Z)(ZG)-E Cooling capacity Heating capacity Power supply (kw) (kw) phase 230V ( V) 50Hz Running current Power consumption (A) (kw) Electrical characteristics Cooling Power factor (%) EER Energy efficiency class Running current (A) Power consumption (kw) Heating Power factor (%) COP A C Energy efficiency class A C Maximum current (A) Appearance Outer dimension Main unit Height (mm) Main unit Width (mm) Depth (mm) Pure white Total weight Main unit (kg) Heat exchanger Fan Fan unit Standard air flow H/M/L (m³/min.) 2 2 Finned tube Cross flow fan 4.0 / 2.5 / / 4.6 / 2.2 Motor (W) Air filter Controller (Sold separately) Sound pressure level H/M/L (db A) Sound power level H/M/L (db A) Attached main unit RBC-AMT3E, AMT32E, AMS4E, AS2E2, TCB-AX2E2 (FCU comes with WH-H2UE) 39 / 36 / / 4 / / 5 / / 56 / 5 Gas side (mm) Connecting pipe Liquid side (mm) Drain port (mm) VP6 : IEC standard 2

13 --5. Compact 4-Way Air Discharge Cassette Type ( ) <Single type> Model Indoor unit Outdoor unit RAV-SM RAV-SP 402MUT-E 452MUT-E 562MUT-E 404AT(Z)(ZG)-E 454AT(Z)(ZG)-E 564AT(Z)(ZG)-E Cooling capacity (kw) Heating capacity (kw) Power supply phase 230V ( V) 50Hz Running current Power consumption (A) (kw) Electrical characteristics Cooling Power factor (%) EER Energy efficiency class Running current (A) Power consumption (kw) Heating Power factor (%) COP Energy efficiency class A A A A A A Maximum current Main unit (A) 3.60 Zinc hot dipping steel plate Appearance Ceiling panel (Sold separately) Model Panel color RBC-UMPG (W)-E Moon-white (Muncel 2.5GY 9.0/0.5) Height (mm) 268 Main unit Width (mm) Outer Depth (mm) dimension Height (mm) Ceiling panel (Sold separately) Width (mm) Depth (mm) Total weight Main unit Ceiling panel (Sold separately) (kg) (kg) 7 3 Heat exchanger Finned tube Fan Turbo fan Fan unit Standard air flow H/M/L (m³/min.).0 / 9.2 / /.2 / 9. Motor (W) 60 Air filter Controller (Sold separately) Sound pressure level H/M/L (db A) Sound power level H/M/L (db A) Long life filter RBC-AMT3E, AMT32E, AMS4E, AS2E2, TCB-AX2E2 40 / 36 / 3 43 / 39 / / 5 / / 54 / 49 Gas side (mm) 2.7 Connecting pipe Liquid side (mm) 6.4 Drain port (mm) VP25 : IEC standard 3

14 <Twin type> Indoor unit RAV-SM402MUT-E Model Indoor unit 2 RAV-SM402MUT-E Outdoor unit RAV-SP804AT(Z)(ZG)-E Cooling capacity (kw) 7. Heating capacity (kw) 8.0 Power supply Indoor unit phase 230V ( V) 50Hz Running current (A) Power consumption (kw) 2.2 Cooling Power factor (%) 97 EER 3.2 Electrical Energy efficiency class A characteristics Running current (A) Power consumption (kw) 2.6 Heating Power factor (%) 97 Fan COP 3.70 Energy efficiency class A Turbo fan Fan unit Standard air flow H/M/L (m³/min.).0 / 9.2 / 7.8 Motor (W) 60 Sound pressure level H/M/L (db A) 40 / 36 / 3 Sound power level H/M/L (db A) 55 / 5 / 46 Power supply Refrigerant pipe Outdoor unit phase 230V ( V) 50Hz Standard length (m) 7.5 Min. length (m) 5 Max. total length (m) 50 Refrigerant charging amount 40g/m (Charge-less up to 30m) (3m to 50m) Height difference Fan Outdoor lower (m) 30 Outdoor higher (m) 30 Propeller fan Fan unit Standard air flow volume (m³/min.) 50 Connecting pipe Motor (W) 63 Gas side Liquid side Main (mm) 5.9 Sub (mm) 2.7 Main (mm) 9.5 Sub (mm) 6.4 Sound pressure level Cooling/Heating (db A) 48 / 49 Sound power level Cooling/Heating (db A) 64 / 65 : IEC standard 4

15 --6. Slim Duct Type <Single type> Model Indoor unit Outdoor unit RAV-SM RAV-SP 404SDT-E 454SDT-E 564SDT-E 404AT(Z)(ZG)-E 454AT(Z)(ZG)-E 564AT(Z)(ZG)-E Cooling capacity (kw) Heating capacity (kw) Power supply phase 230V ( V) 50Hz Running current Power consumption (A) (kw) Electrical characteristics Cooling Power factor (%) EER Energy efficiency class Running current (A) Power consumption (kw) Heating Power factor (%) COP Energy efficiency class A A A A A A Maximum current (A) Appearance Outer dimension Main unit Height (mm) Main unit Width (mm) Depth (mm) Zinc hot dipping steel plate Total weight Main unit (kg) Heat exchanger Fan Fan unit Standard air flow H/M/L (m³/min.) 22 Finned tube Centrifugal.5 / 0.0 / /.3 / 9.7 Motor (W) 60 Air filter Controller (Sold separately) Standard filter attached (Long life filter) RBC-AMT3E, AMT32E, AMS4E, AS2E2, TCB-AX2E2 Sound pressure level Sound power level Under air inlet H/M/L (db A) Back air inlet H/M/L (db A) Under air inlet H/M/L (db A) Back air inlet H/M/L (db A) 39 / 36 / / 40 / / 28 / / 3 / / 5 / / 55 / 5 45 / 43 / 4 48 / 46 / 43 Gas side (mm) 2.7 Connecting pipe Liquid side (mm) 6.4 Drain port (mm) VP25 : IEC standard 5

16 <Twin type> Indoor unit RAV-SM404SDT-E Model Indoor unit 2 RAV-SM404SDT-E Outdoor unit RAV-SP804AT(Z)(ZG)-E Cooling capacity (kw) 7. Heating capacity (kw) 8.0 Power supply Indoor unit phase 230V ( V) 50Hz Running current (A) Power consumption (kw) 2.2 Cooling Power factor (%) 97 EER 3.2 Electrical Energy efficiency class A characteristics Running current (A) Power consumption (kw) 2.6 Heating Power factor (%) 97 Fan COP 3.70 Energy efficiency class A Centrifugal Fan unit Standard air flow H/M/L (m³/min.).5 / 0.0 / 8.7 Motor (W) 60 Sound Under air inlet H/M/L (db A) 39 / 36 / 33 pressure level Back air inlet H/M/L (db A) 30 / 28 / 26 Sound Under air inlet H/M/L (db A) 54 / 5 / 48 power level Back air inlet H/M/L (db A) 45 / 43 / 4 Outdoor unit Power supply Refrigerant pipe phase 230V ( V) 50Hz Standard length (m) 7.5 Min. length (m) 5 Max. total length (m) 50 Refrigerant charging amount 40g/m (Charge-less up to 30m) (3m to 50m) Height Outdoor lower (m) 30 difference Outdoor higher (m) 30 Fan Propeller fan Fan unit Standard air flow volume (m³/min.) 50 Motor (W) 63 Gas side Main (mm) 5.9 Connecting Sub (mm) 2.7 pipe Liquid side Main (mm) 9.5 Sub (mm) 6.4 Sound pressure level Cooling/Heating (db A) 48 / 49 Sound power level Cooling/Heating (db A) 64 / 65 : IEC standard 6

17 -2. Outdoor Unit <Super Digital Inverter> Model name Outdoor unit RAV-SP Power supply Type Compressor Motor (kw) Pole 404AT(Z)(ZG)-E 454AT(Z)(ZG)-E 564AT(Z)(ZG)-E 804AT(Z)(ZG)-E phase 230V ( V) 50Hz (Power exclusive to outdoor is required.) Hermetic compressor Refrigerant charged Refrigerant control Standard length Min. length (kg) (m) (m) Pulse motor valve Inter connecting pipe Max. total length Additional refrigerant charge under long piping connector (m) g/m 20g/m 20g/m 40g/m (2m to 30m) (2m to 30m) (2m to 50m) (3m to 50m) Height difference Outdoor lower Outdoor higher (m) (m) Height (mm) Outer dimension Width (mm) Depth (mm) Appearance Silky shade (Muncel Y 8.5/0.5) Total weight (kg) Heat exchanger Fan Fan unit Standard air flow (m³/min.) Finned tube Propeller fan Motor (W) Connecting pipe Gas side Liquid side (mm) (mm) Sound pressure level Cooling/Heating (db A) Sound power level Cooling/Heating (db A) 45 / / / / / / / / 65 Outside air temperature, Cooling Outside air temperature, Heating ( C) ( C) 43 to 5 C 5 to 5 C 5 to 20 C 7

18 -3. Operation Characteristic Curve Operation characteristic curve <Super Digital Inverter> RAV-SP564AT-E, RAV-SP564ATZ-E, RAV-SP564ATZG-E <Cooling> <Heating> RAV-SM562BT, CT, KRT, MUT-E, RAV-SM564SDT-E 4 2 RAV-SM562BT, CT, KRT, MUT-E, RAV-SM564SDT-E Current (A) RAV-SM564UT-E Conditions Indoor : DB27 C/WB9 C Outdoor : DB35 C Air flow : High Pipe length : 7.5m 230V Compressor speed (rps) Current (A) RAV-SM564UT-E Conditions Indoor : DB20 C Outdoor : DB7 C/WB6 C Air flow : High Pipe length : 7.5m 230V Compressor speed (rps) RAV-SP804AT-E, RAV-SP804ATZ-E, RAV-SP804ATZG-E <Cooling> <Heating> RAV-SM802BT, CT, KRT-E 8 6 RAV-SM802BT, CT, KRT-E 8 4 Current (A) RAV-SM804UT-E Conditions Indoor : DB27 C/WB9 C Outdoor : DB35 C Air flow : High Pipe length : 7.5m 230V Current (A) RAV-SM804UT-E Conditions Indoor : DB20 C Outdoor : DB7 C/WB6 C Air flow : High Pipe length : 7.5m 230V Compressor speed (rps) Compressor speed (rps) 8

19 RAV-SP404AT-E, RAV-SP404ATZ-E, RAV-SP404ATZG-E RAV-SP454AT-E, RAV-SP454ATZ-E, RAV-SP454ATZG-E <Cooling> <Heating> SP45 2 SP45 Current (A) 8 6 Current (A) 0 8 SP40 SP Conditions Indoor : DB27 C/WB9 C Outdoor : DB35 C Air flow : High Pipe length : 7.5m 230V 4 2 Conditions Indoor : DB20 C Outdoor : DB7 C/WB6 C Air flow : High Pipe length : 7.5m 230V Compressor speed (rps) Capacity variation ratio according to temperature RAV-SP404AT-E, RAV-SP404ATZ-E, RAV-SP404ATZG-E RAV-SP454AT-E, RAV-SP454ATZ-E, RAV-SP454ATZG-E RAV-SP564AT-E, RAV-SP564ATZ-E, RAV-SP564ATZG-E RAV-SP804AT-E, RAV-SP804ATZ-E, RAV-SP804ATZG-E <Cooling> <Heating> Compressor speed (rps) Capacity ratio (%) Capacity ratio (%) Conditions Indoor : DB27 C/WB9 C Indoor air flow : High Pipe length : 7.5m Conditions Indoor : DB20 C Indoor air flow : High Pipe length : 7.5m Outdoor temp. ( C) Outdoor temp. ( C) 9

20 4-Ø4 2-. Indoor Unit 2. CONSTRUCTION VIEWS (EXTERNAL VIEWS) RAV-SM404SDT-E, RAV-SM454SDT-E, RAV-SM564SDT-E Ø (inside) (inside) Air filter Refrigerant piping Fresh air inlet (knock-out hole) Hung-up plate Drain-up port 20

21 2-2. Outdoor Unit RAV-SP404AT(Z)(ZG)-E, RAV-SP454AT(Z)(ZG)-E, RAV-SP564AT(Z)(ZG)-E Drain hole (2-Ø20 88 long hole) A legs Drain hole (Ø25) Ø-4 U-shape hole (For Ø8-Ø0 anchor bolts) Connecting pipe port (Gas flare side: Ø2.7) 320 (Long hole pitch For anchor bolt) 306 Ø6 hole pitch Connecting pipe port (Liquid flare side: Ø6.4) B legs 40, 45: 20 56: 27 8-Ø6 hole (For fixing outdoor unit) 2-Ø L4 long hole (For Ø8-Ø0 anchor bolts) Space required for service Discharge guard Discharge guide mounting hole (4-Ø4.5 embossing) Charge port Earth terminal 2-Ø 4 U-shape holes (For Ø8 Ø0 anchor bolt) 50 or more 600 Suction port 300 or more or more Discharge port (Minimum distance up to wall) 500 or more Discharge port 2-Ø 4 long hole (For Ø8 Ø0 anchor bolt) R Ø6 hole Ø 4 U-shape holes 2-Ø6 hole Product external line Product external line Ø 4 U-shape hole R5 600 Details of A legs Details of B legs 2

22 Air inlet port Air inlet port Drain hole (Ø25 burring hole) B legs Mounting bolt hole (Ø2 7 long hole) 2 2 Name Refrigerant piping hole Indoor/Outdoor unit connecting wire inlet hole Power supply inlet hole Note Ø38 Kockout hole RAV-SP804AT(Z)(ZG)-E drain hole (Ø20 88 burring hole) 50 Air outlet port A legs Details of A legs 40 Details of B legs Mounting bolt hole (Ø2 7 U-shape hole) Refrigerant pipe 30 connecting port (Ø9.5 flare at liquid side) Refrigerant pipe connecting port (Ø5.9 flare at gas side) Mounting hole sold separately (2 - Ø3 emboss) Z Z views Knockout for downward piping Unit : mm

23 RAV-TWP30E2, RAV-TWP50E2 (Simultaneous Twin) Inner diameter Ø C B Inner diameter Ø D Inner diameter Ø D A Model (RBC-) A B C D TWP30E2 TWP50E2 Liquid side Gas side Liquid side Gas side 36 4 Ø9.5 Ø Ø5.9 Ø Ø9.5 Ø Ø5.9 Ø5.9 23

24 3-. Indoor Unit 3. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM Single type (Combination of indoor unit and outdoor unit) (Indoor unit) Distributor (Strainer incorporated) TCJ sensor TC sensor Refrigerant pipe at liquid side (Outer dia : ØB) Air heat exchanger Strainer Refrigerant pipe at gas side (Outer dia : ØA) Heating Cooling To outdoor unit To outdoor unit Capillary tube specifications Model RAV-SM UT Inner dia. Length Q ty Dimension table SM56 type Ø , Ø2 350 Ø2 700 Indoor unit SM40, 45, 56 type Outer diameter of refrigerant pipe Gas side ØA Liquid side ØB SM80 type Model RAV-SM SDT Ø , Ø2 500 Inner dia. Length Q ty SM80 type SM40, 45, 56 type Ø , Ø2 350 Twin type (Combination of 2 indoor units and outdoor unit) Heating Cooling (Indoor unit A) Distributor (Strainer incorporated) TCJ sensor TC sensor Air heat exchanger Strainer (Indoor unit B) Distributor (Strainer incorporated) TCJ sensor TC sensor Air heat exchanger Strainer Refrigerant pipe at liquid side (Outer dia : ØA) Refrigerant pipe at gas side (Outer dia : ØB) Refrigerant pipe at liquid side (Outer dia : ØA) Refrigerant pipe at gas side (Outer dia : ØB) Branch pipe Branch pipe Refrigerant pipe at liquid side (Outer dia : ØC) To outdoor unit Refrigerant pipe at liquid side (Outer dia : ØD) To outdoor unit Indoor unit SM40 2 Branch pipe RBC- TWP30E2 A B C D

25 3-2. Outdoor Unit RAV-SP404AT-E, RAV-SP404ATZ-E, RAV-SP404ATZG-E RAV-SP454AT-E, RAV-SP454ATZ-E, RAV-SP454ATZG-E Packed valve Outer dia. ØA Packed valve Outer dia. ØB TS sensor TD sensor 2-step muffler Ø L TO sensor PMV (Pulse Motor Valve) (CAM-B30YGTF-2) Strainer 4-way valve (STF-008Z) TE sensor Rotary compressor (DA50AF-20F) Muffler Ø9 L60 Heat exchanger Ø8 ripple, 2 rows, 4 steps FP.3 flat fin Distributor R40A.0 kg Cooling Heating RAV-SP404AT-E, RAV-SP404ATZ-E, RAV-SP404ATZG-E Pressure (MPa) (kg/cm²g) Pd Ps Pd Ps Pipe surface temperature ( C) Indoor heat Outdoor heat Discharge Suction exchanger exchanger (TD) (TS) (TC) (TE) Compressor drive revolution frequency (rps) Indoor fan Indoor/Outdoor temp. conditions (DB/WB) ( C) Indoor Outdoor Standard HIGH 27 / 9 35 / Cooling Overload HIGH 32 / / Low load LOW 8 / / Standard HIGH 20 / 7 / 6 Heating Overload LOW 30 / 24 / 8 Low load HIGH 5 / 5 / This compressor has 4-pole motor. The value when compressor frequency (Hz) is measured by a clamp meter becomes 2 times of No. of compressor revolutions (rps). RAV-SP454AT-E, RAV-SP454ATZ-E, RAV-SP454ATZG-E Pressure (MPa) (kg/cm²g) Pd Ps Pd Ps Pipe surface temperature ( C) Indoor heat Outdoor heat Discharge Suction exchanger exchanger (TD) (TS) (TC) (TE) Compressor drive revolution frequency (rps) Indoor fan Indoor/Outdoor temp. conditions (DB/WB) ( C) Indoor Outdoor Standard HIGH 27 / 9 35 / Cooling Overload HIGH 32 / / Low load LOW 8 / / Standard HIGH 20 / 7 / 6 Heating Overload LOW 30 / 24 / 8 Low load HIGH 5 / 5 / This compressor has 4-pole motor. The value when compressor frequency (Hz) is measured by a clamp meter becomes two times of No. of compressor revolutions (rps). 25

26 RAV-SP564AT-E, RAV-SP564ATZ-E, RAV-SP564ATZG-E TS sensor TD sensor TO sensor PMV (Pulse Motor Valve) (CAM-B30YGTF-2) 4-way valve (STF-023Z) TE sensor Muffler Ø L Accumulator (L) Rotary compressor (DA50AF-2F) Muffler Ø L Heat exchanger Ø8 ripple, 2 rows, 20 stages FP.3, flat fin Distributor 2-step muffler Ø25 200L Strainer Refrigerant pipe at liquid side Ø6.4 Packed valve Refrigerant pipe at gas side Ø2.7 Packed valve In cooling operation In heating operation RAV-SP564AT-E, RAV-SP564ATZ-E, RAV-SP564ATZG-E Pressure (MPa) (kg/cm²g) Pd Ps Pd Ps Pipe surface temperature ( C) Indoor heat Outdoor heat Discharge Suction exchanger exchanger (TD) (TS) (TC) (TE) Compressor drive revolution frequency (rps) Indoor fan Indoor/Outdoor temp. conditions (DB/WB) ( C) Indoor Outdoor Standard HIGH 27 / 9 35 / Cooling Overload HIGH 32 / / Low load LOW 8 / / Standard HIGH 20 / 7 / 6 Heating Overload LOW 30 / 24 / 8 Low load HIGH 5 / 5 / 26

27 RAV-SP804AT-E, RAV-SP804ATZ-E, RAV-SP804ATZG-E Accumulator Sub-ass y TS sensor TD sensor Muffler 4-way valve (STF-028G) TO sensor TL sensor Ø2 Ø3 600L Ø2 Ø3 550L Ø2 Ø3 450L TE sensor Ø2 Ø3 450L Capillary PMV (Pulse Motor Valve) (CAM-B30YGTF-2) Strainer Accumulator (.8L) Rotary compressor (DA220A2F-22L) Ø25 L80 Ø25 L20 Heat exchanger Ø8, 2 rows, 34 stages FP.45, flat fin Strainer Refrigerant pipe at liquid side Ø9.5 Packed valve Refrigerant pipe at gas side Ø5.9 Ball valve In cooling operation In heating operation RAV-SP804AT-E, RAV-SP804ATZ-E, RAV-SP804ATZG-E Pressure (MPa) (kg/cm²g) Pd Ps Pd Ps Pipe surface temperature ( C) Indoor heat Outdoor heat Discharge Suction exchanger exchanger (TD) (TS) (TC) (TE) Compressor drive revolution frequency (rps) Indoor fan Indoor/Outdoor temp. conditions (DB/WB) ( C) Indoor Outdoor Standard HIGH 27 / 9 35 / Cooling Overload HIGH 32 / / Low load LOW 8 / / Standard HIGH 20 / 7 / 6 Heating Overload LOW 30 / 24 / 8 Low load HIGH 5 / 20 / 27

28 4-. Slim Duct (Filter Attached) 4. FAN CHARACTERISTICS RAV-SM404SDT-E, RAV-SM454SDT-E 60 Standard air volume : 690m³/h Upper limit of external static pressure(50pa) High (50Pa) 50 Upper limit of external static pressure(35pa) High (35Pa) Lower limit of external static pressure (50Pa) External static pressure(pa) Upper limit of external static pressure (20Pa) Upper limit of external static pressure(0pa) Low (50Pa) Low (35Pa) Low (20Pa) High (20Pa) High (0Pa) Lower limit of external static pressure (35Pa) Lower limit of external static pressure (20Pa) Low (0Pa) Standard filte pressure loss Air volume (m³/h) RAV-SM564SDT-E 60 Standard air volume : 780m³/h Upper limit of external static pressure(50pa) High (50Pa) External static pressure(pa) Upper limit of external static pressure(35pa) Upper limit of external static pressure (20Pa) Upper limit of external static pressure(0pa) Low (50Pa) Low (35Pa) Low (20Pa) High (35Pa) High (0Pa) High (20Pa) Lower limit of external static pressure (50Pa) Lower limit of external static pressure (35Pa) Lower limit of external static pressure (20Pa) Low (0Pa) Standard filte pressure loss Air volume (m³/h) 28

29 5. WIRING DIAGRAM 5-. Indoor Unit 5--. Slim Duct Type RAV-SM404SDT-E, RAV-SM454SDT-E, RAV-SM564SDT-E FM DM FS RED WHI BLK BLK CN (WHI) CN334 (WHI) Fuse, F0 T6.3A, 250V~ CN67 (BLK) P0 CN66 (WHI) CN4 (BLU) ~ ~ CN309 (YEL) Motor drive circuit + CN50 (WHI) Control P.C. Board for Indoor Unit MCC-570 CN6 (YEL) CN32 (WHI) Fuse, F02 T3.5A, 250V~ CN60 (WHI) Power supply circuit CN50 (WHI) CN504 (WHI) DC20V DC5V DC2V DC7V CN34 (RED) CN04 (YEL) CN02 (RED) CN0 (BLK) CN59 (WHI) CN508 (RED) CN80 (GRN) CN73 (RED) CN70 (WHI) CN20 (BLU) TA TCJ TC (EXCT) Indoor unit earth screw 2 3 BLK A B BLK (T0) (Fan drive) CN5 (RED) P.C. board MCC L 2 3 N Serial signal A B Wired remote controller 2 2 CN00 (WHI) Adapter for wireless remote controller 2 2 Terminal for central U3 U4 remote controller Connection interface (Option) Signal phase V~, 50Hz Outdoor unit Outdoor unit earth screw Color Identification BLK : BLACK BLU : BLUE RED : RED GRN : GREEN WHI : WHITE YEL : YELLOW Symbol FM TA TC, TCJ DM FS Parts name Fan Motor Indoor temp. sensor Temp. sensor Drain pump Motor Float Switch 29

30 30 CAUTION : HIGH VOLTAGE The high voltage circuit is incorporated. Be careful to do the check service, as the electric shock may be caused in case of touching parts on the P.C. board by hand The 4-way valve coil is turned on while the cooling operation Compressor CM Reactor TE CM : Compressor PMV : Pulse Motor Valve FM : Fan Motor TE : Heat Exchanger Temp. Sensor TD : Discharge Temp. Sensor TO : Outdoor Temp. Sensor TS : Suction Temp. Sensor IGBT : Insulated Gate Bipolar Transistor DB : Rectifier CT : Curreut Transformer 49C : Compressor Case Thermostat RED WHI 2 2 BLK 3 3 YEL YEL BRN YEL ORN 2 2 P25 P24 P23 P22 P2 P20 P35 P34 P9 P8 P P08 P04 P05 P RED WHI BLK SW802 BLK BLU RED GRY PNK GRN DB0 : : : : : : Q404 MCC-530 Sub P.C. Board CN605 BLK Q200~205 IGBT DB02 Power relay P33 R22 R220 R29 PUR L03 CT Relay P32 Color Identification BLACK WHI : BLUE BRN : RED ORN : GRAY YEL : PINK PUR : GREEN P.C. Board (MCC-5009) C3 C2 C4 P3 2 2 WHITE BROWN ORANGE YELLOW PURPLE Reactor F03 Fuse T3.5A AC250V CN70 P R32 R320 R39 Coil for 4-WAY VALVE Q300~305 MOS-FET Surge absorber P7 BLK L0 Reactor Fuse 250V~ T6.3A RED Varistor WHI To indoor Varistor F0 Fuse T25A AC250V P03 ORN 2 ORN 3 P0 BLK RED BLK L WHI WHI N CN500 CN300 CN700 Power supply V~ 50Hz CN603 CN602 CN60 ORN ORN BLK WHI RED 2 2 CN600 P02 WHI CN For optional P.C. Board GRN/YEL 49C Fan motor PMV Pulse motor valve FM TS (Suction pipe temp. sensor) TO (Outdoor temp. sensor) TD (Discharge pipe temp. sensor) TE (Condenser pipe temp. sensor) RAV-SP404AT-E, RAV-SP404ATZ-E, RAV-SP404ATZG-E RAV-SP454AT-E, RAV-SP454ATZ-E, RAV-SP454ATZG-E RAV-SP564AT-E, RAV-SP564ATZ-E, RAV-SP564ATZG-E 5-2. Outdoor Unit

31 RAV-SP804AT-E, RAV-SP804ATZ-E, RAV-SP804ATZG-E <MCC-57> Reactor CM Reactor (RED) (WHI) (BLK) (GRY) (GRY) (WHI) (WHI) U V W FM CN300 (WHI) P04 P05 P06 P07 CN200 CN20 CN202 TL TD TO TE 49C CN609 (BLU) CN60 (YEL) CN604 (WHI) CN603 (WHI) CN602 (YEL) CN60 (WHI) SW804 SW80 SW800 ON SW803 ON ON SW802 Control P.C. Board MCC-57 RY704 Fuse, F0 T25A, 250V~ Fuse, F03 T0A, 250V~ L/F P09 (BLK) TS CN600 (WHI) CN704 (BLU) CN70 (WHI) CN04 (WHI) P0 P02 CN70 (WHI) PMW 20SF (GRY) (WHI) (RED) (BLK) (RED) (WHI) Symbol CM FM PMV TD TS TE TL TO 20SF 49C RY L/F Parts name Compressor Fan Motor Pulse Motor Valve Pipe temp. sensor (Discharge) Pipe temp. sensor (Suction) Heat exchanger sensor Heat exchanger sensor 2 Outside temp. sensor 4-way valve coil Compressor case thermostat Relay Line Filter Outdoor unit Indoor unit Earth screw Earth screw. indicates the terminal block. Alphanumeric characters in the cycle indicate the terminal No. 2. The two-dot chain line indicates the wiring procured locally. 3. indicates the P.C. board. 4. For the indoor unit circuit, refer to the wiring diagram of the indoor unit Earth screw L N Power supply V~, 50Hz Color Identification BLK : BLACK BLU : BLUE RED : RED GRY : GRAY WHI : WHITE YEL : YELLOW 3

32 6-. Indoor Unit 6. SPECIFICATIONS OF ELECTRICAL PARTS RAV-SM404SDT-E, RAV-SM454SDT-E, RAV-SM564SDT-E No Parts name Fan motor Drain pump motor Float switch TA sensor TC sensor TCJ sensor Type SWF MDP-40 FS Lead wire length : 328mm Ø6 size lead wire length : 200 mm Vinyl tube (Black) Ø6 size lead wire length : 200 mm Vinyl tube (Red) Specifications 0 kω at 25 C 0 kω at 25 C 0 kω at 25 C 6-2. Outdoor Unit (Parts Ratings) RAV-SP404AT-E, RAV-SP404ATZ-E, RAV-SP404ATZG-E RAV-SP454AT-E, RAV-SP454ATZ-E, RAV-SP454ATZG-E RAV-SP564AT-E, RAV-SP564ATZ-E, RAV-SP564ATZG-E No Parts name Fan motor Compressor Reactor Outdoor temp. sensor (To sensor) Heat exchanger sensor (Te sensor) Suction temp. sensor (Ts sensor) Discharge temp. sensor (Td sensor) Fuse (Switching power (Protect)) Fuse (Inverter, input (Current protect)) 4-way valve solenoid coil Compressor thermo. (Protection) Coil (Pulse Motor Valve) Type ICF R 40, 45 : DA50AF-20F 40, 56 : DA50AF-2F CH-57 STF-0AJ502E US-622 CAM-MD2TF-2 Specifications Output (Rated) 43 W 3 phase, 4P, 00 W 0mH, 6A 0 kω at 25 C 0 kω at 25 C 0 kω at 25 C 50 kω at 25 C T3.5A, AC 250V AC240V OFF: 25 ± 4 C, ON: 90 ± 5 C RAV-SP804AT-E, RAV-SP804ATZ-E, RAV-SP804ATZG-E No Parts name Compressor Outdoor fan motor Reactor 4-way valve coil PMV coil P.C. board Fuse (Mounted on P.C. board) Fuse (Mounted on P.C. board) Fuse (Mounted on P.C. board) Outdoor temp. sensor (TO sensor) Heat exchanger sensor (Te sensor) Discharge temp. sensor (Td sensor) Heat exchanger Temp sensor (Ts sensor) Compressor thermo. (Protection) Type DA220A2F-22L ICF-280-A60- CH-56 VHV-0AP552B CAM-MD2TF-5 MCC-57 US-622 Specifications Output 60 W 5.8 mh, 8.5 A AC V DC2 V AC V AC250 V, 25 A AC250 V, 0 A AC250 V, 3.5 A 0 kω at 25 C 0 kω at 25 C 50 kω at 25 C 0 kω at 25 C OFF: 25 ± 4 C, ON: 90 ± 5 C 32

33 7. REFRIGERANT R40A This air conditioner adopts the new refrigerant HFC (R40A) which does not damage the ozone layer. The working pressure of the new refrigerant R40A is.6 times higher than conventional refrigerant (R22). The refrigerating oil is also changed in accordance with change of refrigerant, so be careful that water, dust, and existing refrigerant or refrigerating oil are not entered in the refrigerant cycle of the air conditioner using the new refrigerant during installation work or servicing time. The next section describes the precautions for air conditioner using the new refrigerant. Conforming to contents of the next section together with the general cautions included in this manual, perform the correct and safe work. 7-. Safety During Installation/Servicing As R40A s pressure is about.6 times higher than that of R22, improper installation/servicing may cause a serious trouble. By using tools and materials exclusive for R40A, it is necessary to carry out installation/servicing safely while taking the following precautions into consideration.. Never use refrigerant other than R40A in an air conditioner which is designed to operate with R40A. If other refrigerant than R40A is mixed, pressure in the refrigeration cycle becomes abnormally high, and it may cause personal injury, etc. by a rupture. 2. Confirm the used refrigerant name, and use tools and materials exclusive for the refrigerant R40A. The refrigerant name R40A is indicated on the visible place of the outdoor unit of the air conditioner using R40A as refrigerant. To prevent mischarging, the diameter of the service port differs from that of R If a refrigeration gas leakage occurs during installation/servicing, be sure to ventilate fully. If the refrigerant gas comes into contact with fire, a poisonous gas may occur. 4. When installing or removing an air conditioner, do not allow air or moisture to remain in the refrigeration cycle. Otherwise, pressure in the refrigeration cycle may become abnormally high so that a rupture or personal injury may be caused. 5. After completion of installation work, check to make sure that there is no refrigeration gas leakage. If the refrigerant gas leaks into the room, coming into contact with fire in the fan-driven heater, space heater, etc., a poisonous gas may occur. 6. When an air conditioning system charged with a large volume of refrigerant is installed in a small room, it is necessary to exercise care so that, even when refrigerant leaks, its concentration does not exceed the marginal level. If the refrigerant gas leakage occurs and its concentration exceeds the marginal level, an oxygen starvation accident may result. 7. Be sure to carry out installation or removal according to the installation manual. Improper installation may cause refrigeration trouble, water leakage, electric shock, fire, etc. 8. Unauthorized modifications to the air conditioner may be dangerous. If a breakdown occurs please call a qualified air conditioner technician or electrician. Improper repair may result in water leakage, electric shock and fire, etc Refrigerant Piping Installation Piping Materials and Joints Used For the refrigerant piping installation, copper pipes and joints are mainly used. Copper pipes and joints suitable for the refrigerant must be chosen and installed. Furthermore, it is necessary to use clean copper pipes and joints whose interior surfaces are less affected by contaminants.. Copper Pipes It is necessary to use seamless copper pipes which are made of either copper or copper alloy and it is desirable that the amount of residual oil is less than 40 mg/0 m. Do not use copper pipes having a collapsed, deformed or discolored portion (especially on the interior surface). Otherwise, the expansion valve or capillary tube may become blocked with contaminants. As an air conditioner using R40A incurs pressure higher than when using R22, it is necessary to choose adequate materials. Thicknesses of copper pipes used with R40A are as shown in Table Never use copper pipes thinner than 0.8mm even when it is available on the market. TE: Refer to the 7-6. Instructions for Re-use Piping of R22 or R407C. 33