Installation instructions

Transcription

1 APL3 Installation instructions Page : 1/26

2 INSTALLATION INSTRUCTIONS UPDATE SUMMARY Version Pages changes Modification designation Date A All Creation 20/03/13 A1 22 Commercial options 28/05/13 Page : 2/26

3 CONTENTS UPDATE SUMMARY... 2 CONTENTS... 3 GENERAL... 4 I. TECHNICAL DESCRIPTION The unit Dimensions... 5 II. WARNINGS Safety advice... 8 III. ATEX ZONING... 9 I. FITTING THE GENERIC HOUSING: II. Q5XX KIT III. GLOBALSTAR KIT IV. BOXTER 20 KIT V. VEGA 710 AND 760 KIT VI. FREE-STANDING MODEL KIT VII. CABLING VIII. END OF LIFE IX. COMMERCIAL OPTIONS Door opening limitation device Generic casing cover Generic pedestal raiser Generic casing strengthener Barcode reader APLS/E card camera Page : 3/26

4 GENERAL I. TECHNICAL DESCRIPTION 1. The unit Light meter Luxmètre Ecran 8.4 tactile touch 8.4'' screen Lecteur Barcode codes reader barres Lecteur de cartes Card reader Lecteur RFID RFID reader Ticket dispenser Sortie ticket Porte générique Generic housing Joint d'étanchéité Seal Serrure quart de tour Four turn lock Terminal Rail Printer imprimante rail Charnières Generic porte housing générique hinges Page : 4/26

5 2. Dimensions Automatic unit on Q5XX housing ,2 345 Automatic unit on generic housing with printer A 395,6 464,3 305,5 Automatic unit on generic housing with printer B 395,6 420,7 305,5 Weight of unit on generic housing: 10 Kg Weight of unit on Q5XX housing: 14 Kg Page : 5/26

6 This unit can be fitted with two printers A and B Printer A specifications: - Printer speed: 152 mm/sec Default 127 mm/sec mm/sec 76.2 mm/sec - Resolution: 8 dots/mm (203 dpi) - Maximum print width: 80 mm = 640 pixels - Paper thickness: mm - Roll size: maximum 180 mm diameter - Production evaluation: 24.0 Volts 2.92 Amps, +5 to +40 C - Maximum output power: 24.0 V x 2.92 A = 70 Watts typical - Printer A weight: 1.42 Kg - Printer A weight with paper roll: 2.56 Kg Page : 6/26

7 Printer B specifications: INSTALLATION INSTRUCTIONS - Maximum printer speed: 250mm/sec - Resolution: 8 dots/mm - Paper thickness: 65 ± 5 to 145 ± 10 μm - Roll size: maximum 152 mm diameter - Operating voltage range: 21.6 to 26.4V - Printer B weight: 1.35 Kg - Printer B weight with paper roll: 2.35 Kg Page : 7/26

8 II. WARNINGS 1. Safety advice Fuel is inflammable and vapour and air mixtures are explosive. Do not use a flame or heat source within the service station perimeter. Do not smoke within the service station perimeter. All interventions on electrical parts must be made by an authorised person. Fuel is a harmful product. Avoid inhaling fuel and any contact with skin or eyes. If any part of the body, eyes or clothing comes into contact with fuel, rinse immediately with copious amounts of water. If you swallow any fuel, consult your doctor immediately. Fuel is a pollutant and should not be allowed to enter any drains or to contaminate the soil. Page : 8/26

9 . INSTALLATION INSTRUCTIONS III. ATEX ZONING All the elements in this kit must be fitted outside the ATEX zone. Terminal facade Facade terminal Display casing Caisson afficheur Display Caisson casing afficheur 50 Peripheral facade Façade péripherique 50 IP 54 cable Support passage passage support de câble IP 54 cloison IP23 hydraulique hydraulic IP23 partition Peripheral facade Façade péripherique Terminal facade Façade terminal Zone 1 Category 2 equipment Zone 1 Equipement de catégorie 2 Zone 2 Category 3 equipment Zone 2 Equipement de catégorie 3 Terminal facade Façade terminal Façade péripherique Peripheral facade Page : 9/26

10 INTEGRATING THE AUTOMATIC UNIT I. FITTING THE GENERIC HOUSING: The automation unit on generic housing is compatible with the following elements: Generic casing Boxter 20 casing Globalstar interface Evolution interface Page : 10/26

11 The automatic unit on a generic housing is fitted in the same way to each of these four elements. All that is required is for the hinges to be fitted using four M6 x 8 screws in the oblong holes intended for this use. Four M6 x 84 screws Vis M6x8 Porte Generic générique housing Charnières Generic housing porte générique hinges Points Fixing de points fixation Page : 11/26

12 II. Q5XX KIT First stage: Fitting the sliders to the base plate. Glissières Sliders Four M5 x 12 4 Vis countersunk M5x12 tête fraisée head screws Base Plateau plate Fix each slider to the base plate using four M5 x 12 countersunk head screws and four M5 nuts. The oblong holes on the base plate allow the depth to be adjusted more accurately. There are two sliders per side. Four 4 écrous M5 M5 nuts Second stage: Fitting the base plate into the casing. Base Plateau plate Two 2 M5 Ecrous nuts M5 2 Goujons Two M5 M5 socket pins Fit the base plate into the casing using two M5 socket pins and two nuts. The four headless M8 screws on the base plate should now be used to adjust the stability and level of the casing. The sliders are hidden on this drawing to enhance visibility. Four M8 headless 4 Vis screws sans tête M8 Page : 12/26

13 Third stage: Fitting the automatic unit on Q5xx housing to the sliders 4 Four Vis M6 M6 Tête countersunk fraisée head screws Glissières Sliders Porte QXX port QXX III. GLOBALSTAR KIT Fitting the Globalstar interface to the distributor: The interface is fitted to the standard Globalstar automation unit casing. First stage: Positioning the interface Appuis Interface interface support Retour Case flange caisson Position the interface by suspending it on the casing flange using its supports. 4 Four Goujons M6 socket M6 pins Page : 13/26

14 Second stage: Fixing the interface in the casing M6 butterfly nut and washer Ecrou papillon et rondelles M6 Traverse gauche Left cross-member M6 Ecrou butterfly papillon nut et rondelles and washer M6 Traverse droite Right cross-member Fix the two cross-members (left and right) from the interior of the casing using the interface's M6 socket pins with nuts and washers (one smooth washer and one serrated washer) The interface is ready for the automation units to be fitted. (see A) Page : 14/26

15 IV. BOXTER 20 KIT First stage: Fitting the casing to the distributor Tête Display afficheur head APL3 Caisson B20 casing APL3 B20 The casing is fixed to the head using six CHC M6 screws. These are partly pre-tightened in the inserts in the metal sheet. The casing is then positioned using the key holes and the screws fully tightened once it is in position. Vis M6 screw Trous Key clés holes Cable passage Passage de câble Second stage: Fitting the air blades Picots Positioning de positionnement spurs Air Lame blade d'air in position en position Lame d'air Air blade M5 Vis screws M5 Lame Air blade d'air The blades are positioned between the casing and hydraulic part of the distributor. They are slid under the casing until they clip onto the positioning spurs. The blade is then fixed in position from the interior of the casing using two CHC M5 screws. Page : 15/26

16 V. VEGA 710 AND 760 KIT 710 Spacer 760 Spacer First stage: Positioning the spacer on the distributor column The spacers (710 and 760) are used to replace the existing spacers and are fitted to the distributor using four CHC M8 screws. Vis M8 M8 screw Points de fixation Points for fixing on the column sur la colonne Page : 16/26

17 Second stage: Fixing the generic casing to the spacer. The two cables (power supply and network) should first be passed through the gland boxes intended for this purpose and attached to the casing. The casing is fixed to the spacer using six CHC M8 screws. These are partly pre-tightened in the inserts in the metal sheet. The casing is then brought into position using the key holes and the screws fully tightened once it is in position. M8 screw Vis M8 Trous Key clés holes Presses Gland étoupe box The interface is ready for the automation units to be fitted. (see A). Page : 17/26

18 VI. FREE-STANDING MODEL KIT First stage: Fixing the base to the ground The base is attached to the ground using four M10 - M16 socket pins R Second stage: Fitting the strengthener to the base Vis M6 M6 nut Capot Hood Pied Base Once the base is fixed to the ground, the strengthener has to be fitted (with the flange upwards) using four M6 bolts. The cover is then slid vertically along the base until it clips into the strengthener. It is fixed in position by four M6 screws. Ecrou M6 nut M6 Renfort Strengthener Page : 18/26

19 Third stage: Fitting the generic casing to the upright The two cables (power supply and network) should first be passed through the gland boxes intended for this purpose and attached to the casing. The casing is fixed to the base using six CHC M8 screws. These are partly pre-tightened in the inserts in the metal sheet. The casing is then brought into position using the key holes and the screws fully tightened once it is in position. Trous clé Key holes Vis M8 M8 screws Presse étoupe Gland box The interface is ready for the automation units to be fitted. (see A). Page : 19/26

20 VII. CABLING The following drawing should be used for cabling the APL3 and the different components of the ALIM CHAUFFERETTE SWITCH APL3 kit: SCHEMA CABLAGE CONNEXION ALIMENTATION APL3. (wiring diagram for connecting the APL3 power supply) To fix these different components: the heater and thermostat must be within the APL3 casing on the existing pins so that the hot air is not blown directly onto the thermal paper. However, if there is not enough space in the casing, the cables are long enough to permit the DIN rail with the power supply and switch and the rail with the condensers to be installed in the distributor's head. It is possible to fit the 24 V power supply flat or on its edge depending on the available space. The APL3 uses a 230 V AC power supply and consumes a maximum of 204 W for 2 faces (maximum current: 1.5 A). Example of an installation in a generic housing: Switch Alimentation Power supply Condensateurs Condensers Heater Chaufferette Hygrothermostat Thermo Sensor Page : 20/26

21 Vue arrière de l'automate sur porte générique The ground strap is fixed on a hinge pin of the generic door and on a pin available inside the casing. Point de fixation de la tresse de masse Page : 21/26

22 VIII. END OF LIFE The components must be consigned to companies that are specialised in eliminating and recycling industrial waste, in particular: Packaging: The packaging consists of biodegradable cardboard that can be consigned to companies that recover cellulose. Metallic parts: Metallic parts, such as ports and the supports in the various integration kits, whether painted or in stainless steel, are normally recycled by companies specialised in scrap metal processing. Electrical and electronic components: Components such as the terminal, the printer or the power supply kit are considered as electrical and electronic equipment waste and must be eliminated by companies specialised in recycling electronic components. Other parts: Other parts, such as pipes, rubber seals and plastic parts, must be consigned to companies specialised in treating industrial waste. Page : 22/26

23 IX. COMMERCIAL OPTIONS 1. Door opening limitation device Point Fixing de Fixation point on sur la porte door The door opening limitation device is fixed to the free part of the locking pin between the two hinges on the generic door on one side and to the free pin on the interface or casing on the other side. Point Fixing de Fixation point on sur l'interface 2. Generic casing cover A finishing top cover is available for the generic casing on a stand. Chapeau Generic caisson casing générique top Points Casing de top fixation fixing du chapeau points The cover is fixed using the holes located on the top of the casing. The adhesive film must be removed first before positioning it on the top of the casing and tightening the nuts. Page : 23/26

24 3. Generic pedestal raiser The raiser is attached to the ground at four points. The pedestal is fixed to the raiser by four M10 screws. The raiser allows the pedestal to be raised by up to 10 cm. Pied Pedestal Points Points de for fixation fixing du pedestal pied au réhausseur to raiser Points de fixation Points for fixing du rehausseur au sol raiser to ground 4. Generic casing strengthener Generic casing strengthener (x 2) Renfort caisson générique (X 2) The strengthener is fixed using the M8 screws that are used to fix the casing to its support. Fixing points Point de fixation Page : 24/26

25 5. Barcode reader Two different bar code readers are available: 1D and 2D. 1D bar code reader 2D bar code reader Lecteur 1D 1Dreader M4 Ecrous fixing M4 nuts de fixation Support lecteur 1D 1D reader support Lecteur 2D 2D reader M4 Ecrous fixing M4 de nuts fixation Support lecteur 2D 2D reader support Both readers are attached to the frame of the generic door using the two M4 pins intended for this purpose. Points Fixing de points fixation du for lecteur bar code reader barre Rear view of automation unit on generic door Vue arrière de l'automate sur porte générique The bar code reader's cable must be connected to the automation unit's IJ8 terminal. Page : 25/26

26 6. APLS/E card camera Card Carte camera Camera Pièce Interface de jonction part Luminous Bandeau luxmètre strip The optional camera is fixed to the interface using four screws. This is done by removing the terminal's interface then removing the luminous strip and fitting the card camera. It is fitted between the interface and the strip. The camera cable is connected to the MJ20 terminal. Page : 26/26