INTEGRATED OPEN DEVELOPMENT PLATTFORM FÜR TEIL- UND VOLLAUTOMATISIERTE FAHRZEUGANTRIEBE

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1 INTEGRATED OPEN DEVELOPMENT PLATTFORM FÜR TEIL- UND VOLLAUTOMATISIERTE FAHRZEUGANTRIEBE PETER PRENNINGER A3PS MV - Peter Prenninger

2 SUSTAINABILITY REQUIRES AN EFFICIENT MOBILITY SYSTEM Infrastructure Vehicles Mobility Concept A3PS MV - Peter Prenninger

3 ADAS AND AUTOMATED DRIVING SYSTEMS - SPOTLIGHTS Nissan research vehicle presented at the ITS World congress 2013 equipped with 5 cameras and 6 laser scanners. MobilEye Motorway automated driving on 7/2014 [provided by VALEO]. ECSEL 2014 Project proposal ; RIA (submitted) Full vehicle testing of brake assistant. A3PS MV - Peter Prenninger

4 Powertrain System Optimization POWERTRAIN OPTIMIZATION INCLUDING CONNECTIVITY Conventional Powertrain Adaptive Cruise Control optimized for specific powertrain Standard Cruise Control Green ACC Adaptive Cruise Control (ACC) System Architecture Change Coasting Assistant Automated Powertrain subsystem optimization ACC system as comfort and safety feature Powertrain specific ACC Green ACC with advanced navigation system Coasting Assistant with traffic sign recognition Predictive cooling system or DPF regeneration Holistic System Optimization considering connectivity Adaptive Cruise Control Navigation System Traffic Sign Recognition Systems Connectivity/Environmental Perception A3PS MV - Peter Prenninger

5 RADIATOR VEHICLE-2-X COMMUNICATION & POWERTRAIN EFFICIENCY Maneuvre Based Battery Real Time Simulation Hybrid Powertrain - Vehicle 2 Vehicle - Vehicle 2 Infrastructure Powertrain Operating State A/C Engine E-Motor & Transmission Routing Information: Local geography Speed limits Traffic signs Other traffic Objectives: Reduction of CO 2 -Emissions Reduction of Pollutant Emissions Extended Lifetime Aftertreatment Predictive Management of: Exhaust Aftertreatment (DPF/SCR) Hybrid System (Battery) Thermal System (Radiator by-pass) Auxiliaries (e.g. A/C) Energy Saving Potential 10% (e.g. EU Project OpEneR) A3PS MV - Peter Prenninger

6 REAL TIME SETTING OF POWERTRAIN OPERATION STRATEGY IN FORMULA 1 Live-Telemetry Actual Vehicle Status Source: formula1.com Traffic Conditions Radio Driver Action: Setting of Powertrain Simulation of Multiple Strategy Options A3PS MV - Peter Prenninger

7 COMPLEX CONTROLS ARCHITECTURES Information Information Driver Driver e.g. Thermal Management VCU e.g. Gear Selection VCU ECU TCU XCU ECU TCU XCU.... A3PS MV - Peter Prenninger

8 PREDICTIVE TRANSMISSION CONTROL TODAY: Gear selection mainly based on pre-calibrated shift maps. TOMORROW: Selecting right gear based on predicted road, traffic, weather, driver? TCU Different maps required Model based calibration. (Economy, Sport, Winter, ) Energy efficient, precise, intelligent shifting. High calibration effort. Optimal timing & comfort of Sub-optimal shifting, no hunting solution for gears. based on legacy TCU functions & Adaptive strategies, that react SW. to driver style, sporty, economical,... Limited integration of possibilities of connectivity. Is the traditional shift map still required? For limp home? A3PS MV - Peter Prenninger

9 CONNECTED VEHICLE POTENTIAL INFORMATION LEVEL VEHICLE INFORMATION OPTIMIZATION Local Global FUEL ECONOMY HYBRID OPERATING STRATEGY Example: edrive no battery edrive mode even discharging mode at in low urban at low SOC before conditions SOCdownhill A3PS MV - Peter Prenninger

10 SMALLER RANGE EXTENDER REx control completely drain battery before charging Range Extended Vehicle Traction Machine 80kW Connected Powertrain size weight cost Range Extender ~80kW Connected Powertrain enables HW/SW change Range Extender ~30kW unrestricted operation 99,99% 99,98% A3PS MV - Peter Prenninger

11 EXAMPLE 1: ECO-ROUTING PATH 1 conventional navigation system with traffic information H I STOP J PATH 2 ECO ROUTING system takes account of traffic information, topology and powertrain state or PATH 1 ECO ROUTING for DPF regeneration START E A B C D F G Fast Average Slow PATH 1 PATH 2 A3PS MV - Peter Prenninger

12 EXAMPLE 2: HYBRID PREDICTIVE ENERGY MANAGEMENT Traffic jam Energy needed for edrv GPS Energy request info: Downhill + 1: To charge the battery for future Discharging events Storage place needed for recuperative braking Virtual SOC - 1: To Discharge the battery for future Charging events A3PS MV - Peter Prenninger

13 Battery SOC Cycling area EXAMPLE 2: HYBRID PREDICTIVE ENERGY MANAGEMENT Model Based Predictive Energy Management with GPS, Downhill anticipation Initial SOC Mechanical brake replaces Electrical brake Without GPS Predictive Control With GPS Predictive Control Target: To discharge the battery by consuming elec. energy (edrv, boost) Battery SOC target calculated by prediction of the downhill braking recovered energy A3PS MV - Peter Prenninger

14 EXAMPLE 3: COASTING ASSISTANT FOR OEM Coasting Assistant developed in OEM project aiming at energy-efficient recuperation by considering Detailed overall powertrain characteristics Predictive road information (e.g. road gradient preview) Driver preferences (e.g. comfort level, travel time, ) 4.7% energy consumption improvement on real 3D driving route A3PS MV - Peter Prenninger

15 System Optimization Connected Vehicle Connected Powertrain Target Achievement POWERTRAIN OPTIMIZATION INCLUDING CONNECTIVITY A3PS MV - Peter Prenninger

16 POWERTRAIN OPTIMIZATION INCLUDING CONNECTIVITY Mastering this complexity requires a holistic approach with sophisticated development methods and tools A3PS MV - Peter Prenninger

17 UMTS Sensor Lidar sensor Test generator Radar sensor Video sensor Shaft GPS Sensor TEST BENCH FOR POWERTRAIN DEVELOPMENT INCLUDING CONNECTIVITY TECHNOLOGY GPS stimulation (Rest) Vehicle + powertain simulation Torque stimuli: Dyno Driver simulation Video Stimuli &Simulation Navi Track simulation Environment + traffic condition simulation (fog, night, rain, snow, traffic jam,..) Radar Stimuli &Simulation Ultrasonic Stimuli &Simulation Autom. Driving TCU VCU ECU BCU Maneuvers tests (Park, ACC, lane ass, ) Lidar Stimuli &Simulation V2V + I2V simulation A3PS MV - Peter Prenninger

18 TEST BENCH FOR POWERTRAIN DEVELOPMENT INCLUDING CONNECTIVITY TECHNOLOGY Scenario out of environment situation Calculation of Echo Control of stimulation unit ECSEL 2014 Project proposal ; RIA (submitted) A3PS MV - Peter Prenninger

19 TEST BENCH FOR POWERTRAIN DEVELOPMENT INCLUDING CONNECTIVITY TECHNOLOGY HF PART EMULATION Radar: GHz Echo: from 100ns to 3us ECSEL 2014 Project proposal ; RIA (submitted) A3PS MV - Peter Prenninger

20 OPENER ELECTRIC VEHICLE PROJECT OVERVIEW Development of predictive control strategies, to increase vehicle efficiency & safety using data from radar, video, GPS navigation, car-to-infrastructure, car-to-car, A3PS MV - Peter Prenninger

21 OPENER ELECTRIC VEHICLE PROJECT CONNECTIVITY Pure Electric 4WD Vehicle Development of a connected & integrated predictive energy management system Satellite Navigation Optimized overall energy management with the integration of 3D digital route map & e-horizon incl. the slopes and curves ahead Radar & Video Intelligent radar sensor technology and video cameras to monitor the vehicle surroundings C2X Technologies Traffic information coming from car-to-car (c2c) and car-to-infrastructure (c2i) technologies HMI Encourages the driver to optimally control the vehicle in the most energy efficient, comfortable and safe way, especially under highly dynamic real world conditions Regenerative Braking System High performance 4-wheel regenerative braking system for optimal energy recuperation A3PS MV - Peter Prenninger

22 OPENER ELECTRIC VEHICLE PROJECT CO-SIMULATION TOOLCHAIN OVERVIEW Co-Simulation Platform with 1D Powertrain & 3D Vehicle Dynamics for Virtual Controller Development: Simulation Toolchain: 1D Electric Powertrain Simulation Model. Vehicle Dynamics, 3D Road & Driver. Control System & Simulation Integration. Supporting Tools: DoE Optimization. Road Data Handling. GPS Navigation Data. A3PS MV - Peter Prenninger

23 ADAPTED DEVELOPMENT FOR THE CONNECTED POWERTRAIN Seamless simulation toolchain supports connected development. Model & test case reuse from Office PC, to HiL, to Powertrain Testbed. Reproducible real-world traffic & environmental conditions during development. Reuse models, test cases Office Lab Testbed Road A3PS MV - Peter Prenninger

24 FUNCTION EXAMPLE: COASTING ASSISTANT C2I Communicati on Digital Map GPS Navigation System Electronic Horizon V = 100km/h V = 50km/h Driver releases throttle E-Braking Recuperation or Freewheeling Energy improvement with optimal speed profile +20% Driver releases throttle on recommendation Autonomous Powertrain Control during deceleration recuperated energy human driver recuperated energy optimized A3PS MV - Peter Prenninger

25 SUMMARY & OUTLOOK The Connected Powertrain goes beyond System Optimization and the Connected Vehicle The Connected Powertrain includes optimizing Powertrain Components considering Environmental Information The Connected Powertrain will change the System Architecture, allowing a breakthrough in System Performance The Connected Powertrain requires a holistic approach with sophisticated development methods and tools Under the brand Connected Powertrain AVL offers all required services in Engineering, Simulation and Testing A3PS MV - Peter Prenninger

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