Modular Control System for Temperature Control Units, Regloplas AG, Switzerland. Successes in the development and production of industrial products

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1 Modular Control System for Temperature Control Units, Regloplas AG, Switzerland Successes in the development and production of industrial products

2 Flexible. Reliable. Effective partnership Swiss quality products Cicor Electronic Solutions develops a modular control system for a new generation of temperature control units for Regloplas AG. Regloplas AG, based in St. Gallen, is specialized in making temperature control units for 50 years. The Regloplas product range includes high-performance temperature control units using water or thermal oil, with standard or special features, custom builds for specific applications, a variety of control systems and a wide range of accessories. The units are used in more than 50 countries. Design to Cost The market for temperature control units is pricesensitive, so innovative ideas are essential. For the new control systems, performance and manufacturing costs were the main priorities. Cicor Electronic Solutions brief was to develop a modular control system for Regloplas that could be used in all of its units. The result is a cost-optimized, innovative solution based on close collaboration all the way through from the specification and concept phase via development and industrialization to production. We understand our clients requirements and develop units that meet their specifications exactly. In order to do this we need a control system that suits the client-specific design of our units. Thanks to its broad technical expertise in hardware and software development, Cicor Electronic Solutions has helped us to bring such a control system to market. Andreas Kuhn, Head of Development at Regloplas AG

3 Distributed system Software architecture at a high level Human Machine-Interface Mainboard 1 Mainboard 2 Opt 1 Opt 2... Opt n Opt 1 Opt 2... Opt n The solution is designed as a high-grade distributed system - i.e. a group of autonomous controllers that are presented to the user as a single system so endclients only pay for the features they need in the final unit. The basic system consists of a Human Machine Interface (HMI) and a mainboard. An alphadial and a colour LCD suit innovative industrial environments and provide a modern operating interface. The motherboard is responsible for precise control of temperature, pressure and flow. Various option modules can be used to expand control to a system with up to 15 nodes. The distributed system with microprocessor-based nodes places high demands on software architecture. Cicor Electronic Solutions works with a CASE tool that supports state-of-the-art software architecture and design with UML (Unified Modelling Language). The whole system is modelled in package and class diagrams and state charts. Complex software blocks can be simulated without hardware even in the concept phase. Clients can test the usability of the whole system, including the menu and display design, on a PC. The application is distributed to individual nodes to suit the architecture. C-API together with the appropriate drivers provide the necessary hardware access on each node. With more than 20 engineers, we offer comprehensive know-how starting with requirements engineering via hardware and software development to test engineering. Additional core competencies are: Prototypes, new product introduction (NPI), industrialization, logistics and series production. All this is linked seamlessly with our development services. Cicor Electronic Solutions

4 Cicor Electronic Solutions Manufacture-ready design Beside solid subassembly structures, manufacture-ready design was a major requirement, i.e. cost-effective production of the subassemblies on the one hand, simple configuration on the other. A USB stick is used to configure the units and to download the latest software in the production area at Regloplas. Cicor Electronic Solutions has produced a PC tool to make the manufacturing process even simpler. Innovative products used all over the world The temperature control units made by Regloplas are used all over the world, so a multilingual interface is an absolute must. Therefore, the units can be operated in several languages, including Russian and Chinese. The data structure is object-oriented, which means that additional languages and character sets can easily be imported. The units are used in various process contexts, and the different proprietary interfaces presented an interesting challenge. This allow for a remote-control of Regloplas temperature control units via many different management systems, including protocols based on RS232, RS485, Current Loop, CANopen and Profibus. Product development and production from a single source.

5 Developing innovative solutions Example: Modular control system for temperature control units for Regloplas AG The challenge Requirements Broad range of functions for a complete product line Flexible expansion possible Cost-effective manufacture and application Cost optimization Design-to-cost Basic system can be expanded with options Manufacture-ready design Simple assembly and configuration in target system Requirements Developer expertise IPC-certified designers More than 20 engineers with broad range of expertise and knowledge Own production Prototypes and series manufacturing Test engineering Industrialization Partnership The Cicor solution Distributed system Up to 15 nodes, further expansion possible Secure CAN communication Separation of operating panel and controller Embedded software Architecture and design with UML and CASE Tool Subversion Automatic software build process USB boot loader USB master/slave device configuration Profibus, CANopen, RS485, Current-Loop, RS232 interfaces AES encrypted software features Hardware State-of-the-art hardware design Latest ARM Cortex M3 processors Short-circuit-proof inputs/outputs 230V and 24V-compatible Options for analogue/digital inputs and outputs, CANopen and Profibus interfaces Very precise temperature measurement Benefits for Regloplas One single controller for all unit types Expandable modular platform Optimized price-performance ratio Simple configuration with USB stick... for the end-user Innovative system Precise measurement and control Operational reliability Simple software updates with USB stick Only pay for the specific features required

6 Global and local presence Cicor the dynamic, high-growth technology group Cicor worldwide Cicor is a globally active group of leading companies in the electronics industry. It is organized into four divisions: Printed Circuit Boards (PCB), Microelectronics (ME), Electronic Services (ES) and Asia. The group s companies provide complete outsourcing services and a broad range of technologies for the manufacture of highly complex printed circuit boards, 3D-MID solutions, hybrids and electronic modules. With around 1300 employees at 12 production sites and offices worldwide, the group supplies high-quality custom-made solutions to its clients in Europe, America and Asia. Contact Cicor Electronic Solutions Swisstronics Contract Manufacturing AG I 9552 Bronschhofen I Switzerland I Tel I Fax I Swisstronics Contract Manufacturing AG S.C. Systronics S.R.L Cicor Asia Pte Ltd. Cicor Management AG Industriestrasse 8 Zone Parc Industrial Nord F.N 45 Changi South Avenue 2 Leutschenbachstrasse Bronschhofen Arad #04-01 Singapore Zürich Schweiz Romania Schweiz Tel Tel Tel Tel Fax Fax Fax Fax % recycled paper, FSC I Climate-neutral printing I Cicor ES I Regloplas I 01.12

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