USTOM INJECTION MOLDING. Together we will make the impossible.
|
|
- Mark Watkins
- 8 years ago
- Views:
Transcription
1 Together we will make the impossible. In 1978, Timothy Katen and David Mead started Micro Mold, a high precision, custom, mold-building company. After ten years of successfully producing the most challenging projects, they realized that their customers needed a trusted injection molding company and opened Plastikos in Katen and Mead have served their customers by pushing the engineering and technical limits of the plastics industry since the earliest days of Micro Mold. Plastikos is a premier custom injection molder of highly engineered, complex, close tolerance plastic components. We are proud of our ability to manufacture the most intricate parts, routinely holding tolerances of +/.0005 inches in plastic. Our engineers regularly recommend solutions to customers that will increase product performance, reliability and quality. Our first-class facility (45,000 square feet) demonstrates Katen and Mead s commitment to our customers. Plastikos runs state-of-the-art equipment, continually investing in new presses and auxiliary equipment to optimize our manufacturing processes. Stringent cleanliness standards are maintained in all departments of our facility. Our relentless drive to exceed our customers expectations has enabled us to solve the most difficult problems and make the impossible, possible. USTOM INJECTION MOLDING
2 Together we will make the impossible. Micro Mold has custom built complex, precision molds since We partner with our customers in the medical, electronics, consumer products, telecommunications, defense, and automotive industries to create the highest quality plastic products. We seek to form lasting partnerships that span decades with all of our customers. Micro Mold consists of 15,700 square feet of firstclass office, manufacturing, and warehouse space. We continually invest in our facility, employees and equipment so that we may provide the highest level of service in a clean and comfortable environment. Our reputation to successfully manufacture the most demanding, intricate molds is a result of Timothy Katen s and David Mead s passion, planning, and foresight. Innovative thinking, finely engineered problem solving, precision, design integrity, and teamwork are the hallmark practices of Micro Mold. ustom tooling solutions
3 Plastikos Capabilities Our highly skilled employees operate the most up-to-date injection molding presses with real-time production monitoring systems and advanced quality inspection equipment. Plastikos partners with our customers to turn around their orders with precision and speed. Our manufacturing system is designed to routinely fulfill orders in one to three days so that we can support our customers lean inventory initiatives. We accomplish this service through the use of 27 injection molding machines ranging in size from 25 to 130 tons. In addition, we use a closed-loop material handling approach combined with robotics equipment and in-line visual inspection to produce the finest product. Process optimization and monitoring software is used by our manufacturing team for daily production, research, training purposes, and project development. We work with the following specialty and engineering resins: Liquid Crystal Polymer (LCP) Polycarbonate (PC) Polybutylene Terephthalate (PBT) Polystyrene (PS) Polyetherimide (PEI) Polyetheretherketone (PEEK) Nylon (PA), among others Our manufacturing and quality engineers work closely with resin suppliers to conduct proprietary research for optimal material selection on each project. [ PRECISION ] INJECTION MOLDING
4 Plastikos Capabilities To combat the inherent difficulties of molding tighttolerance plastic components, Plastikos uses the most advanced inspection methods available. Our highly trained quality personnel use: 3-D laser scanning technology to reduce inspection time and increase accuracy master scans of known good parts to allow for rapid verification of correct part configuration optical gauging products and compression force equipment to verify that parts meet our customers engineering specifications Over half of Plastikos employees are trained under and report directly to the Quality Manager, therefore providing the highest level of quality and service to our customers. Plastikos is a pioneer in adopting the Global Standards for Plastics Certification (GSPC) training program. GSPC is the only structured certification program specifically designed for the plastics industry. This international standard is designed to ensure that employees possess an integrated knowledge of production, safety, quality and other aspects of our business. [QUALITY CONTROL ]Plastikos is ISO 9001:2000 certified Plastikos in the real world. This component, produced from Nylon 6/6, measures only inches long and contains a through-hole dimension of / inches. Plastikos s attention to detail in the areas of tooling, processing, engineering and quality control is critical to the precise production of a part of this size and tolerance.
5 Plastikos Resources The Plastikos on-site tooling department consists of a combination of bridgeports, surface grinders, lathes and EDMs. Our laser welding and laser engraving equipment permits us to make rapid repairs and add custom graphics to mold components. In addition to our in-house tooling capabilities, the close proximity between Micro Mold and Plastikos greatly expands our ability to provide exceptional service and reduced delivery times. Our skilled toolmakers work closely with the production scheduling department and process technicians to meet the changing needs of our customers using a proprietary quick changeover process. We pride ourselves on the ability to minimize capital expenditures for our trusted partners and make the most of flexible tooling options. [ ON-SITE ] TOOLROOM Plastikos in the real world. This inherited tool that produced a.0158 x / inch circuit was susceptible to frequent damage to its 100 intricate core pins. Plastikos engineers and our inhouse tooling department investigated the issue and identified possible root causes. Together, they redesigned and replaced the cores with the same circuit size and realized a tenfold reduction in tool damage and wear.
6 Plastikos Resources A cross-functional team of specialists from engineering, tool design, injection mold processing, and quality control oversees each project as it is launched. Our degreed engineering professionals provide outstanding service for new product development, part sampling and engineering changes in addition to ongoing quality once a project is in production. The engineering staff at Plastikos has a solid foundation in tooling. They are always looking for ways to maximize part improvements through redesign. Our engineers do not wait for the customer to drive the process; they routinely recommend solutions that will increase product performance, reliability and profitability. Our engineers continually push to strengthen our manufacturing capabilities and increase our focus on continuous improvement with respect to process optimization. Plastikos plays an active role in shaping the future of the plastics industry through practical internships offered to Plastics Engineering Technology students at Penn State-Erie. We are active members of their Plastics Alumni Advisory Board where our Manufacturing Manager provides realworld knowledge to up-and-coming engineers. In addition to these strong ties with Penn State, Plastikos also engages in cutting-edge research and development partnerships with faculty and students. Our hands-on involvement with Penn State has resulted in many direct benefits to our customers. [ ] ENGINEERING
7 Micro Mold Capabilities At Micro Mold every mold begins with a designer translating a physical or CAE part into a set of blueprints that meet all dimensional, aesthetic, and inspection requirements. Our mold designers are knowledgeable in the unique properties of injection molding. Whether the application is single or multicavity, hot or cold runner, Micro Mold is able to meet your needs from conception to delivery. Each mold is custom designed and built in-house at Micro Mold. Our mold designers and engineers can create an initial blueprint and easily react to any changes that may occur on the part design, material selection or cavitation by utilizing multiple seats of computer aided design (CAD) software. In addition to our design services, Micro Mold is capable of fabrication, prototyping, sampling and first article inspection. Micro Mold builds molds large and small. Over the years, we ve built molds that produce parts from 0.120" x 0.200" x 0.200" within a 7.875" x 7.875" mold frame up to a 30" x 30" mold with a hot runner system. Further, we ve produced production tools with up to 96 cavities. [Mold Design and Fabrication ] Micro Mold in the real world. This medical device requires a watertight seal between mating components to safely regulate fluid flow. To meet that specification without using an o-ring, Micro Mold built this tool to a tolerance of +/ inches in plastic on the finished part surface. This medical partnership has grown to include eight variations of the part.
8 Micro Mold Capabilities A cross-functional team of experts takes over once the mold blueprints are finalized. The team, led by a designated project manager, includes one of the co-owners, the general manager and expert representatives from the grinding, EDM and finishing departments. Micro Mold excels at building tools with steel tolerances in the millionths (+/ inches). The complexity of our molds is often compounded by the tool s flexibility since many of the projects that we receive contain multiple parts of similar geometry and size. Rather than constructing numerous individual molds, we create one mold that can easily be changed over to produce several different parts. Unlike family molds, which are undesirable from a processing and quality control standpoint, our technique of interchangeable insert molding reduces design and construction fees and minimizes raw material costs. These types of flexible molds are extremely rare in the plastics industry since they demand uncommon foresight and detailed planning. [QUALITY CONTROL ] Micro Mold in the real world. This project called for an extremely intricate circuit design coupled with thin wall sections. That eliminated the option to use separate ejector pins or blades from the 1,362 core pins, each of which has a tolerance of +/ inches. Micro Mold engineered a way to burn the circuit design onto the ejector blades. This tool design vastly exceeded our customer s expectations.
9 Micro Mold Resources Micro Mold is able to meet our customer s most challenging demands through the combined use of state-of-the-art equipment and traditional tool-making knowledge. Our team of veteran designers and tool makers with over 400 years of collective experience constantly strives to refine and perfect their skills. They bring their shared experience and expertise to the production of high-precision tools through the use of: 20 surface grinders 3 conventional EDM centers 2 CNC EDM centers 2 wire EDM centers 3 Mori Seiki CNC milling centers Our latest Mori Seiki milling center is capable of spindle speeds in excess of 20,000 RPMs. This makes it ideal for hard milling and minimizes total fabrication cost and time. Tool Making EQUIPMENT
10 Minimizing Warpage and Enhancing Dimensional Stability It is inherently difficult to achieve a part design that calls for a thick perimeter that surrounds a thin wall. When combined with 2,296 individual circuits (Figure 1), it is nearly impossible to make. Plastikos and Micro Mold, however, were determined to bring this product to market for our customer. Figure 1: Part configuration and circuit detail The extremely intricate circuit design coupled with thin wall sections had to be addressed in order for the project to be successful. This challenge demanded a unique style of tool making, along with the confidence and expertise of veteran toolmakers. Typically, the use of ejector blades that also serve as core pins is avoided because it requires the utmost in mold-building skill and precision. Micro Mold, however, was convinced that their toolmakers could EDM the circuit design onto the ejector blades. Once the tool was perfected, Plastikos had to ensure that a quality part could be produced. Initially, an unacceptable degree of warpage and dimensional instability plagued the part (Figure 2a). However, Plastikos worked hand-in-hand with our customer to optimize the part design and the gate configuration and to suggest an alternative material. This collaborative approach succeeded. The product was successfully brought to market (Figure 2b). Our customer s response: I just want to express my sincere thanks and also commend your entire team for pulling the R&D project together and executing. I cannot even begin to relate to you how impressive both Micro Mold and Plastikos are to me. Jerry, Manufacturing Engineering Manager micro Mold & plastikos in the real world Figure 2a: Unacceptable warpage and dimensional instability plagued the original material and gate location. Figure 2b: Revised material selection and gate location produced an acceptable part.
11 Time is Money The end product is vulnerable to periodic cracking and failure during the final application assembly in Japan. We need a modification to be made to the tool to correct this issue, and need sample parts in-hand tomorrow. The team at Plastikos recognized the severity of this situation and immediately began to investigate the problem. The root cause of the failure was due to a crack at the end-of-fill that resulted from a thin wall (.015 inches) condition. Although the cracking did not arise until the assembly operation, Plastikos was confident that it could be mitigated at the part level. Plastikos engineers determined that the failure was not a result of processing conditions or gate location. Therefore, the part geometry needed to be strategically modified without affecting any assembly requirements further down the supply chain (Figure 1). Figure 1: Part configuration with the highlighted failure area The first step was to address the sharp corners that formed the inside wall (Figure 2a). These sharp corners were replaced by a radius. This step improved material flow, as well as strengthened the section of the part that failed during final assembly. Moreover, the change yielded a slightly thicker wall which minimized any material hesitation and improved the structural properties of the part (Figure 2b). Within twenty-four hours of the initial call, Plastikos modified the tooling, manufactured and inspected the part and shipped samples to our customer. micro Mold & plastikos in the real world Figure 2a: Original part design with the thin wall and sharp corners Figure 2b: Modified part design with increased wall thickness and rounded corners.
12 Exceeding Expectations The automotive industry demands that its suppliers make a competitively priced part built to very tight tolerance specifications and delivered yesterday. Micro Mold received an order for a 16-Way Circuit Male Connector (Figure 1a). Our customer asked for two 4-cavity tools rather than a single 8-cavity tool because they believed it would be impossible to attain the tolerances that the finished assembly dictated due to the intricate EDM work on the front and rear cores (Figure 1b). We were confident that a single 8-cavity tool could be built that would meet the design specifications of +/ inches on the finished product. Initially hesitant, our customer, who was familiar with Micro Mold s history of exceeding their expectations, decided to follow our recommendation. In less than fourteen weeks, Micro Mold successfully delivered a single 8-cavity tool that met the customer s requirements and saved them tens of thousands of dollars. Once the tool was constructed, Plastikos provided the first article inspection and initial product sampling. Together, we amazed our customer when the tool s first sample run delivered eight acceptable parts. In addition to delivering eight acceptable parts, each cavity was designed and built to be fully interchangeable with one another. Due to the success of this project, multiple configurations of the tool have been designed, built and sampled at Micro Mold and Plastikos. Going beyond our customer s expectations is the driving force behind our success at Micro Mold and Plastikos. micro Mold & plastikos in the real world Figure 1b: Circuit Detail Figure 1a: 16-Way Circuit Male Connector
Advanced solutions for 5 pieces or 5,ooo,ooo pieces and everything in between. T E C H N O L O G I E S. High Volume Hydromat.
MACHINING T E C H N O L O G I E S High Volume Hydromat CNC Milling CNC Swiss Machining CNC Turning Engraving Secondary Operations Advanced solutions for 5 pieces or 5,ooo,ooo pieces and everything in between.
More informationHEALTHCARE Single - Use Systems CONTRACT MANUFACTURING SOLUTIONS PARTNER
HEALTHCARE Single - Use Systems CONTRACT MANUFACTURING SOLUTIONS PARTNER ASI (A Part of Thermo Fisher Scientific) is dedicated to providing innovative and cost effective solutions to the Life Sciences
More informationNORTHFIELD METAL PRODUCTS
NORTHFIELD METAL PRODUCTS CUSTOM METAL & PLASTIC COMPONENT MANUFACTURING SINCE 1974 PROGRESS through engineering & design WHO WE ARE Northfield Metal Products, located in Waterloo Ontario Canada, has been
More informationInjection molding overview
Injection molding overview This injection molding overview is designed to help our customers understand the process of injection molding and mold-making. Please read it fully as it helps to define what
More informationAPPLYING RAPID TOOLING FOR INJECTION MOLDING & DIE CASTING From a RT users perspective
APPLYING RAPID TOOLING FOR INJECTION MOLDING & DIE CASTING From a RT users perspective Glenn Anderson Senior Engineer, Research and Development Southco, Inc. RPA/SME Technical Forum on Rapid Tooling 20
More informationDIESEL EFFECT PROBLEM SOLVING DURING INJECTION MOULDING
RESEARCH PAPERS FACULTY OF MATERIALS SCIENCE AND TECHNOLOGY IN TRNAVA SLOVAK UNIVERSITY OF TECHNOLOGY IN BRATISLAVA 2014 Volume 22, Special Number DIESEL EFFECT PROBLEM SOLVING DURING INJECTION MOULDING
More informationThe Fallacies of Injection Molding as compared to MicroMolding. by Scott Herbert Rapidwerks Inc.
The Fallacies of Injection Molding as compared to MicroMolding. by Scott Herbert Rapidwerks Inc. Over the years MicroMolding has become a hot bed for solutions to problems that have been plaguing companies
More informationInjection Molding Design Guide. Table of Contents
Injection Molding Design Guide 400 Injection Molding Design Guide Table of Contents Injection Mold Tooling Process Comparison...2 Size Limitations...3 Straight Pull Design...4 Other Geometric Considerations...5
More informationLeading Today s Technology in Injection Molding
2050 Sunnydale Boulevard Clearwater, Florida USA 33765 Tel 727-446-8593 Fax 727-446-8595 Leading Today s Technology in Injection Molding Your Partner in: Product Development Material Selection Product
More informationWHY CHOOSE TIMS? ISO9000 /TS-16949 certified. Class A Painting Facility. Large Manufacturing and Assembly Space. Competitive pricing
WHY CHOOSE TIMS? ISO9000 /TS-16949 certified Class A Painting Facility Large Manufacturing and Assembly Space Competitive pricing Ideally located to serve markets in USA, Mexico, Canada and South America
More informationWhy Plastic Flows Better in Aluminum Injection Molds
Why Plastic Flows Better in Aluminum Injection Molds An investigative study directly comparing melt flow characteristics of general purpose resins in QC-10 aluminum molds and P20 steel molds. By: David
More informationFaster Parts. Your Way. Xcentric Mold & Engineering. All rights reserved
Faster Parts. Your Way. Xcentric Mold & Engineering. All rights reserved What we do Really Fast Custom Parts. Simple or complex, we provide the fastest, most affordable, quick-turn Injection Molding, CNC
More informationSOLUTIONS FOR MOLD DESIGNERS
SOLUTIONS FOR MOLD DESIGNERS White Paper Abstract For CAE analysis tools to be truly useful, they must provide practical information that drives design decisions. Moldflow Plastics Advisers (MPA ) solutions
More informationSolid shape molding is not desired in injection molding due to following reasons.
PLASTICS PART DESIGN and MOULDABILITY Injection molding is popular manufacturing method because of its high-speed production capability. Performance of plastics part is limited by its properties which
More informationPRECISION METAL STAMPINGS & ASSEMBLIES FOR THE MEDICAL DEVICE INDUSTRY
PRECISION METAL STAMPINGS & ASSEMBLIES FOR THE MEDICAL DEVICE INDUSTRY COMPONENTS & ASSEMBLIES FOR SURGICAL INSTRUMENTS & CLASS-CRITICAL IMPLANTABLE DEVICES COMPONENTS AND ASSEMBLIES FOR INDUSTRIES, INC.
More informationDesign for Manufacturability Rapid Prototyping Mold Making Production Injection Molding
Design for Manufacturability Rapid Prototyping Mold Making Production Injection Molding Quality, Precision & Reliability TECH NH, Incorporated (TECH, Inc. ) is a highly technical manufacturing source for
More informationAutomotive Applications of 3D Laser Scanning Introduction
Automotive Applications of 3D Laser Scanning Kyle Johnston, Ph.D., Metron Systems, Inc. 34935 SE Douglas Street, Suite 110, Snoqualmie, WA 98065 425-396-5577, www.metronsys.com 2002 Metron Systems, Inc
More informationProtomold Overview and Rapid Injection Molding
Protomold Overview and Rapid Injection Molding Kevin Crystal Sr. Quality Engineer What is Injection Molding? Rapid Injection Molding 1) The hopper is loaded with the plastic stock material. 2) A heated
More informationAN OVERVIEW OF GAS ASSIST
GAS ASSIST INJECTION MOLDING AN OVERVIEW OF GAS ASSIST April 2010 www.bauerptg.com GAS ASSIST INJECTION MOLDING TECHNOLOGY It is a fact that packing force must be applied and maintained to an injection
More information3D Printed Injection Molding Tool ("PIMT") Guide. Objet Ltd.
3D Printed Injection Molding Tool ("PIMT") Guide Objet Ltd. 2 Injection molding is a high speed, automated and versatile process that can produce high precision complex three dimensional parts from a fraction
More informationTechnical Services & Capabilities
Technical Services & Capabilities Machining Welding MIG TIG Robotic TIG Friction Stir Welding Solution Heat Treat & Artificial Aging Assemblies & Fabrication Bike Frame Specialists Technical Services Product
More informationPrecision components from start to finish. Excellence. in performance-critical machining & fabrications
Precision components from start to finish Excellence in performance-critical machining & fabrications Leading precision machining technology... Fully integrated solutions Facilities and capabilities The
More informationSHIMS STAMPINGS MACHINED COMPONENTS
SHIMS STAMPINGS MACHINED COMPONENTS The Spirol Concept WE ARE SHORT-RUN PRODUCTION SPECIALISTS Our objective is to provide our customers with the highest quality, short run stamped and machined components,
More informationReaction Injection Molding (RIM)
Reaction Injection Molding (RIM) Low Volume Covers and Housings for Specialty Equipment Presented by Lucas Boettcher, Regional Manager at Premold Corp Areas to be Covered: -Overview of RIM -Advantages
More informationInnovation From Concept to Production
Industrial Design Product Development Rapid Prototypes 3D Mold Design Short Run Production Legacy Data Translation Paradigm Engineering, Inc. is built on a foundation of innovation. Our unique expertise
More informationA Systematic Approach to Diagnosing Mold Filling and Part Quality Variations
VOL. 3 NO. 2 A Systematic Approach to Diagnosing Mold Filling and Part Quality Variations www.beaumontinc.com A Systematic Approach to Diagnosing Mold Filling and Part Quality Variations Applying Fundamental
More informationGRCC Manufacturing Technology
Grand Rapids Community College GRCC Manufacturing Technology Plastics Manufacturing Quality Science Tooling and Manufacturing Welding 1 www.grcc.edu G r a n d R a p i d s C o m m u n i t y C o l l e g
More informationPart and tooling design. Eastman Tritan copolyester
Part and tooling design Eastman Tritan copolyester Part and tooling design Process Part design Tooling design High cavitation considerations Process Process Project development flow chart Concept OEM generates
More informationGeneral Guidelines for Building Aluminum Production Injection Molds
General Guidelines for Building Aluminum Production Injection Molds Using 7000 series Aluminum Mold Plate By David Bank Aluminum Injection Mold Company Rochester, New York 1 Introduction This high strength
More informationARMSTRONG MOLD GRAPHITE DIE CASTING DIVISION
ARMSTRONG MOLD CORPORATION GRAPHITE DIE CASTING DIVISION Getting Started The Evolution of GDC The GDC technology was developed as a hybrid of traditional permanent mold, graphite mold and the die casting
More informationTwo-Shot Silico e Thermoplastic Medical Molding
Two-Shot Silico e Thermoplastic Medical Molding Author: Sarah J. Voss, Product Specialist, Medical Co-Authors: Mark Simon, Ph. D. Research & Development Manager Danny Ou, Ph D. Research & Development,
More informationRAPID PRODUCT DEVELOPMENT
Rapid Product Development and Rapid Prototyping service American Engineering Group (AEG) offer rapid product development service, a rapid and more costeffective solution for manufacturing. Bringing new
More informationTech Transfer to Start-up and Manufacturing - Fabrication. Chris Moody
Tech Transfer to Start-up and Manufacturing - Fabrication Chris Moody Fabrication Incubators Business incubators can be just office space with business services and advice or they can provide early manufacturing
More informationmedical application products
medical application products BIWI at it's customer's service ISO 9 0 01 / ISO13485 BIWI develops your projects from A to Z, according to your requirements. R&D phase Materials development via customised
More informationRapid Prototyping. Training Objective
Training Objective After watching the program and reviewing this printed material, the viewer will understand the principles and practical applications of Rapid Prototyping. Basic concepts are explained
More informationsiemens.com/energy Houston Service Center An integral part of the Siemens Global Service Network
siemens.com/energy Houston Service Center An integral part of the Siemens Global Service Network Our network of world-class repair facilities offers the most advanced equipment and OEM engineering talent
More informationMaterial Comparison Lower Quality Blender Optimum 9400. Electric Motor Assembly. Plastic Fans Low cost
Below is a factual comparison between our Optimum 9400 model and a lower quality high-speed blender dated May 20 th 2014. This comparison has been independently conducted, reviewing the key components
More informationDESIGN PROTOTYPE TOOL & DIE BUILD PRODUCTION SERVICE & SUPPORT
DESIGN PROTOTYPE TOOL & DIE BUILD PRODUCTION SERVICE & SUPPORT THE PTM ADVANTAGE PTM has been producing metal stampings since 1972. Our expertise and experience is wide ranging, to include detail part
More informationEVERY PELLET. Announcing Our New PX GRADE for High-Temperature Resins! Purging Compound. POWER in. Celebrating 15 Years of Excellence SUMMER 2011
TM SUMMER 20 Purging Compound Announcing Our New PX GRADE for High-Temperature Resins! POWER in EVERY PELLET Celebrating 5 Years of Excellence www.youtube.com/sunplastech Live ONLINE Support Available
More informationCustomer Services. More Value
Customer Services More Value < Contents 3 Levels of Operations Machine Business GF AgieCharmilles 4-5 6-7 10-11 12-13 14 CUSTOMER SERVICES more VALUE OPERATIONS SUPPORT MACHINE SUPPORT BUSINESS SUPPORT
More informationPrecision injection moulding
Extrusion Moulding Assembly Precision injection moulding Customised polymer solutions Your development partner and system supplier for medical and pharmaceutical assemblies and systems CERTIFICATE The
More informationTop 5 Ways to Cut Machining Costs
Top 5 Ways to Cut Machining Costs Finding ways to cut your company s costs improves overall profits. If your company requires machining services, learning how to cut machining costs may offer significant
More informationNetShape - MIM. Metal Injection Molding Design Guide. NetShape Technologies - MIM Phone: 440-248-5456 31005 Solon Road FAX: 440-248-5807
Metal Injection Molding Design Guide NetShape Technologies - MIM Phone: 440-248-5456 31005 Solon Road FAX: 440-248-5807 Solon, OH 44139 solutions@netshapetech.com 1 Frequently Asked Questions Page What
More informationEnsuring Injection Molded Part Consistency and Conformance through In-Mold Cavity Sensor Technology
Ensuring Injection Molded Part Consistency and Conformance through In-Mold Cavity Sensor Technology by Steven Chrystal Plastics Engineer Lacey Manufacturing, a unit of Precision Engineered Products Lacey
More informationCHAPTER 1. Introduction to CAD/CAM/CAE Systems
CHAPTER 1 1.1 OVERVIEW Introduction to CAD/CAM/CAE Systems Today s industries cannot survive worldwide competition unless they introduce new products with better quality (quality, Q), at lower cost (cost,
More informationLaser Technology www.trio-oiltec-services.com
Laser Technology www.trio-oiltec-services.com Wear protection specialists since 1995 Leading contractor Oil & Gas industry SERVICE 24 hours 7 days a week Trio OilTec Services was founded in 1999 and became
More informationLamination Production. by: John Roberts / Sko Die, Inc
Lamination Production by: John Roberts / Sko Die, Inc Presentation Mission Understand the construction for magnetic cores Chose the best methods for producing Magnetic cores are constructed From soft magnetic
More informationHamilton Form Company, Ltd Custom Designs, Flexible Solutions
Hamilton Form Company, Ltd Custom Designs, Flexible Solutions 1 IFC 2 CUSTOM DESIGNS, FLEXIBLE SOLUTIONS Hamilton Form has been designing and building custom steel forms for the precast industry since
More informationTool Design and Concurrent Engineering using Rapid Tooling Construction Methods
Section Number 3563 Tool Design and Concurrent Engineering using Rapid Tooling Construction Methods Nicole Hoekstra Engineering Technology Department Western Washington University Abstract Prior to rapid
More informationGlossary. 3D Animation Using computer software to create and animate a three-dimensional representation of image data.
Glossary # 2D Control Drawing A line drawing showing various views of a product with details such as material, surface finish, volume, tolerances and critical dimensions. 3D Animation Using computer software
More informationPlastic Injection Molding
Training Objective After watching this video and reviewing the printed material, the student/trainee will understand the principles and physical operations of the plastic injection molding process. An
More informationDesign/Build and Equipment Integration
Design/Build and Equipment Integration PROFESSIONAL ENGINEERING AND DESIGN It starts with your challenge. And ends with a custom-tailored REL solution. REL, Inc. provides professional engineering services
More informationSECTION G2: CABLE PROCESSOR MODULE MAINTENANCE
SECTION G2: CABLE PROCESSOR MODULE MAINTENANCE Cable Processor Module overview WARNING! When tipping the Cable Processor Module back, (after removing the toggle arm pin), use extreme caution not to drop
More informationINSTRUMENTATION & CONTROLS VALVE & AUTOMATION EXPERTS VALVE REPAIR TUBE SERVICES
INSTRUMENTATION & CONTROLS VALVE & AUTOMATION EXPERTS VALVE REPAIR TUBE SERVICES GREAT PRODUCTS ARE ONLY PART OF OUR SUCCESS. YOU SHOULD MEET OUR PEOPLE. From the machinist with over 20 years experience
More informationWhat is a mold? Casting. Die casting. Injection Molding Machine. Injection Molding. 2.008 Design & Manufacturing II. Spring 2004
2.008 Design & Manufacturing II What is a mold? From Webster: a cavity in which a substance is shaped: as (1) : a matrix for casting metal (2) : a form in which food is given a decorative shape Spring
More informationMeeting Tomorrow s Standards Today
Meeting Tomorrow s Standards Today One of the best injection molding companies in the U.S. Centrally located to major transportation networks to ensure timeliness Large enough to have the right equipment
More informationThe PTC Creo Suite of NC and Tooling Solutions
The PTC Creo Suite What you need to capitalize on global manufacturing excellence of NC and Tooling Solutions To gain a competitive edge in product development, companies are increasingly leveraging globally
More informationSchindler Service Because life is a moving experience
Because life is a moving experience delivers assurance that your elevators and escalators are always available Reliability The industry s most highly trained technicians, supported by an entire global
More informationGeneral Injection Mould Specifications KONGSBERG AUTOMOTIVE GROUP
KONGSBERG AUTOMOTIVE GROUP Edition 3 19.06.2013 A: GENERAL STATEMENT B: STEEL/COLUMN/STANDARD ELEMENTS STEEL COLUMN STANDARD ELEMENTS C: TECHNICAL CHARACTERISTICS I- MOULD BASE GENERAL CONTENT II- MOULD
More informationATMCC Truck M tldowa Community Calt.g TMCC PROGRAM UNIT REVIEW -ANNUAL PROGRESS REPORT 2013-14
Truck M tldowa Community Calt.g Program/Unit Reviewed: Manufacturing Technologies Self-Study Chair: Kelly Oswald Division: AIT Dean: Jim New Vear of Last PUR: 2011-2012 Date of next PUR: 2017-18 Program/Unit
More informationINJECTION MOLDING COOLING TIME REDUCTION AND THERMAL STRESS ANALYSIS
INJECTION MOLDING COOLING TIME REDUCTION AND THERMAL STRESS ANALYSIS Tom Kimerling University of Massachusetts, Amherst MIE 605 Finite Element Analysis Spring 2002 ABSTRACT A FEA transient thermal structural
More informationENGINEERING AND TECHNOLOGY EDUCATION DEPARTMENT
ENGINEERING AND TECHNOLOGY EDUCATION DEPARTMENT Advanced Manufacturing I 5608 TEH600, TEH601 Grades 10-12 Dual credit through Ivy Tech Recommended Prerequisite: Introduction to Advanced Manufacturing and
More informationMilitary Aerospace Communications Industrial Medical. Outsourced Manufacturing Solutions. Customized for high-reliability markets
Military Aerospace Communications Industrial Medical Outsourced Manufacturing Solutions Customized for high-reliability markets High Reliability Markets Our customers often operate in harsh environments
More informationRapid Prototyping: Hype vs. Reality
Rapid Prototyping: Hype vs. Reality Many product designers and engineers who are researching additive RP systems as a way to test form, fit and function of their prototypes may be unaware that there is
More informationPolyolefin Heat Shrink Tubing for Tight-Tolerance Medical Applications
Polyolefin Heat Shrink Tubing for Tight-Tolerance Medical Applications Understanding the Advantages and Development Process By Apur Lathiya Vice President and General Manager, Vesta Thermoplastics Division
More informationDESIGN OF PLASTIC INJECTION MOLD FOR AN AIR VENT BEZEL THROUGH FLOW ANALYSIS (CAE) FOR DESIGN ENHANCEMENT
DESIGN OF PLASTIC INJECTION MOLD FOR AN AIR VENT BEZEL THROUGH FLOW ANALYSIS (CAE) FOR DESIGN ENHANCEMENT Jitendra Dilip Ganeshkar 1, R.B.Patil 2 1 ME CAD CAM Pursuing, Department of mechanical engineering,
More informationIndustrial Metrology and Engineering Applications in the Wind Turbine Industry
Industrial Metrology and Engineering Applications in the Wind Turbine Industry 1. Company Introduction M-7 Technologies is a privately owned, ISO 9001 certified company offering engineered solutions for
More informationDetermining the Right Molding Process for Part Design
Determining the Right Molding Process for Part Design How RIM Molding Advantages Compare with Traditional Production Technologies Page 2 Introduction This White Paper details the part production processes
More informationStanz- und Feinwerktechnik. Welcome to Hölzel. The company at a glance
Welcome to Hölzel The company at a glance Progressive Die Making Project consulting, development and implementation in die making High-performance modular progressive stamping dies Modular progressive
More informationAllison Rae Paramount Industries Rhode Island School of Design ID 87. Prototyping Overview
Allison Rae Paramount Industries Rhode Island School of Design ID 87 Prototyping Overview Prototyping for Mechanical Parts Paramount Industries Started as prototyping vendor, then added: Industrial Design
More informationPERFECT ELECTRONIC TECHNOLOGY FOR MEASURING AND CONTROL.
PERFECT ELECTRONIC TECHNOLOGY FOR MEASURING AND CONTROL. Made in Germany. 2 Responsibility and Commitment GOOD IDEAS AND HARD WORK FROM OUR TEAM IN STUTTGART RESULT IN SUPERIOR, RELIABLE PRODUCTS Störk-Tronic
More informationQUALITY MANUAL. IFS DOCUMENT CLASS: QLTY-100 IFS DOCUMENT NUMBER: QM4.2.2 PAGE 2 of 25 EFFECTIVE DATE: 11 SEPTEMBER 2015 REV O
IFS DOCUMENT CLASS: QLTY-100 IFS DOCUMENT NUMBER: QM4.2.2 PAGE 2 of 25 Introduction Value Plastics, Inc., dba Nordson MEDICAL created a Quality Management System (QMS) to document the company s best business
More informationEngineered Material Handling. Overhead Bridge Cranes and Gantry Cranes
TM Engineered Material Handling Overhead Bridge Overhead and Gantry Bridge Cranes and Gantry Cranes Custom Engineered Crane Systems Gantry Cranes EMH builds a complete range of gantry cranes including
More informationVerification Experiment on Cooling and Deformation Effects of Automatically Designed Cooling Channels for Block Laminated Molds
International Journal of Engineering and Advanced Technology (IJEAT ISSN: 2249 8958 Volume-4 Issue-5 June 2015 Verification Experiment on Cooling and Deformation Effects of Automatically Designed Cooling
More informationBENEFITS OF 3D PRINTING VACUUM FORM MOLDS
WHITE PAPER BENEFITS OF 3D PRINTING VACUUM FORM MOLDS AUTHORS COLE HARTMAN (MECHANICAL ENGINEER) & VERONICA DE LA ROSA (INDUSTRIAL DESIGNER) FATHOM is driven by advanced technologies. We leverage our expertise
More informationOverview. Building Partnerships for Tomorrow... INTRODUCTION. Houston
Overview INTRODUCTION Established in 1995, Suntronic is a diversified Electronic Manufacturing Service provider supporting the oil and gas, medical devices, industrial controls, semiconductor, military,
More informationNYLON 6 RESINS CORRECTING MOLDING PROBLEMS A TROUBLE SHOOTING GUIDE
NYLON 6 RESINS CORRECTING MOLDING PROBLEMS A TROUBLE SHOOTING GUIDE A. TROUBLESHOOTING GUIDE FOR INJECTION MOLDERS. I. INTRODUCTION The source of problems in injection molding of nylon resins can depend
More informationCraft and Design Application of Injection Moulding (Mobile Phone)
Craft and Design Application of Injection Moulding (Mobile Phone) 5700 Summer 1999 HIGHER STILL Craft and Design Application of Injection Moulding (Mobile Phone) Support Materials This Support Material
More informationHow To Build A 3D Model From Scratch
SERVICES AND CAPABILITIES 1. Rapid prototyping What is rapid prototyping? Rapid prototyping (RP) or more recently Free Form Fabrication refers to the fabrication of a physical, three-dimensional part of
More informationMOLD SHOP OF THE FUTURE
MOLD SHOP OF THE FUTURE STABLE PROCESSES 2 IS YOUR COMPANY READY FOR THE FUTURE? Companies and markets are increasingly exposed to the many different influential factors created by interaction in the global
More informationINJECTION MOULD DESIGN: MARPLEX PVC RESINS
MACHINE RECCOMENDATIONS PVC requires reciprocating screw injection moulding machine with a plasticising screw to produce homogeneous melt. It is recommended that a shot weight of the part should take two
More informationFabrication of Printed Circuit Boards Using a Table Top CNC Mill
Fabrication of Printed Circuit Boards Using a Table Top CNC Mill by Christopher F. Departmental Engineer, New Mexico State University, Department of Engineering Technology and Surveying Engineering PO
More informationScepter PVC Molded Junction Boxes
Scepter PVC Molded Junction Boxes ELECTRICAL SYSTEMS PVC MOLDED JUNCTION BOXES 4" to 12" We build tough products for tough environments Standing Still is Not an Option. We re proud to introduce the NEW
More informationNingbo Yinzhou Keao Prototyping & Mould Factory Services include : CNC machining prototypes,
Ningbo Yinzhou Keao Prototyping & Mould Factory Services include : CNC machining prototypes, STEREOLITHOGRAPHY (SLA) Selective Laser Sintering (SLS) RTV MOLDING AND CAST URETHANE PROTOTYPES Tel : +86 574
More informationABOUT X-Y X Y TOOL AND DIE
ABOUT X-Y X Y TOOL AND DIE X-Y Tool And Die has been in business since 1971. Thats when we started producing fixtures, gages, tools, prototype parts and quality machined parts for the manufacturing industry.
More informationUnderstanding the Wire EDM Process
5 Understanding the Wire EDM Process 69 Accuracy and Tolerances Wire EDM is extremely accurate. Many machines move in increments of 40 millionths of an inch (.00004") (.001 mm), some in 10 millionths of
More informationPlastic Injection Molds
Training Objective After watching the program and reviewing this printed material, the viewer will become familiar with the variety, design, and productive use of plastic injection molds. Mold components
More informationCHAPTER 2 INJECTION MOULDING PROCESS
CHAPTER 2 INJECTION MOULDING PROCESS Injection moulding is the most widely used polymeric fabrication process. It evolved from metal die casting, however, unlike molten metals, polymer melts have a high
More informationNX for Tooling and Fixture Design Transforming today s processes for designing and manufacturing injection molds, dies and fixtures
for Tooling and Fixture Design Transforming today s processes for designing and manufacturing injection molds, dies and fixtures fact sheet Siemens PLM Software www.siemens.com/nx Summary The software
More informationPipe Thread Types and Designations
Pipe Thread Types and Designations Overview: Different types of screw threads have evolved for fastening, and hydraulic systems. Of special concern are plastic-to-metal, taper/parallel threaded joints
More informationEffects of the MuCell Molding Process
Effects of the MuCell Molding Process Molding MuCell versus Solid Shot size is reduced Final mold fill is completed with cell growth Little or no Hold Time or Pressure Reduced molded-in stress Less warp
More informationApplication Report. Propeller Blade Inspection Station
34935 SE Douglas Street, Suite, Snoqualmie, WA 9874 Ph: 425-396-5577 Fax: 425-396-586 Application Report Propeller Blade Inspection Station Prepared By Kyle Johnston, Ph. D. Metron Systems Inc.5.5 3 2.5
More informationINJECTION BLOW MOLDING WITH FDM
INJECTION BLOW MOLDING WITH FDM 3D PRODUCTION SYSTEMS Time Required Cost Skill Level By Susan Sciortino, Stratasys Inc. OVERVIEW Blow molding is a manufacturing process in which air pressure inflates heated
More informationWe Connect. We are proud of what we re doing at AFL. Let us show you how we can make a difference.
We Connect At AFL, we make connections possible. Using fiber optics, we integrate voice, data and video applications into specialized solutions that keep our customers connected. Our full suite of tools
More informationLightweighting Custom enewsletter
MuCell Injection Molding: Unique Process Solutions for Light Weighting Plastic Parts MuCell Injection Molding Brent Strawbridge, Vice President Sales Lightweighting Custom enewsletter AGENDA Technology
More informationRAPID PROTOTYPING. Learning Objectives: By the end of the lecture the student should be able to: Explain the fundamentals of Rapid Prototyping
RAPID PROTOTYPING Learning Objectives: By the end of the lecture the student should be able to: Explain the fundamentals of Rapid Prototyping Outline and explain differences of Rapid Prototyping Technologies
More informationTALLAHASSEE COMMUNITY COLLEGE
TALLAHASSEE COMMUNITY COLLEGE ADVANCED MANUFACTURING TRAINING CENTER 2012/2013 Catalog All courses listed are non-credit CNC Machine Operator (Lathe & Mill) MFT 0400 Intro to CNC Machining This course
More information