Warehouse Automation. with a clear fit for Vanderlande solutions. Slide 1, Warehouse automation JWK

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1 Warehouse Automation with a clear fit for Vanderlande solutions Slide 1, Warehouse automation JWK

2 Welcome at Vanderlande in Veghel Meeting room Innovation Center Slide 2, Warehouse automation JWK

3 Warehouse automation for e-fulfilment Vanderlande Automation of Warehouses E-commerce and Material Handling Best practices Tour Innovation Center Slide 3, Warehouse automation JWK

4 OUR CORE BUSINESS AUTOMATED MATERIAL HANDLING SYSTEMS From Concept to Life Cycle Support From Small to Large Slide 4, Warehouse automation JWK

5 BUSINESS AREAS Net sales > EUR 700 Million Warehouse Automation Baggage handling Parcel & Postal Services Slide 5, Warehouse automation JWK

6 THE COMPANY 65 years experience financial stable Independent employees Global presence Slide 6, Warehouse automation JWK

7 CUSTOMER CENTERs & AGENTS GB B Canada USA NL Brazil IT Argentina Germany France Spain South Africa Customer Centres Agents Russia China India Dubai Australia Slide 7, Warehouse automation JWK

8 VANDERLANDE Partnership approach Business Know How Analysis Concepting Simulation Equipment / IT Dedicated Project Teams Supply Chain Management Manufacturing Risk Management Migration Life Cycle Support 24/7 Training Upgrades Proces Analyse (system optimisation advice) Slide 8, Warehouse automation JWK

9 Warehouse automation for e-fulfilment Vanderlande Automation of Warehouses E-commerce and Material Handling Best practices Tour Innovation Center Slide 9, Warehouse automation JWK

10 INNOVATION In distribution process We focus on the entire goods flow, from goods receiving, storage, order picking up to shipping, and the related information flow Case Picking Item Picking & Packing Slide 10, Warehouse automation JWK

11 ORDER PICKING / ORDER FULFILLMENT SYSTEMS Process of removing products from storage in order to meet a specific customer demand 50% of traditional warehousing cost Warehousing cost (manual warehouse) 18% 18% Receiving 14% Orderpicking Storage Shipping 50% Specification order picking 55% of order picking needed for travelling 20% We offer products & solutions for: - Item picking 1 10% 15% 55% Travelling Searching Extracting Paperwork - Case picking Slide 11, Warehouse automation JWK

12 Warehouse automation for e-fulfilment Vanderlande Automation of Warehouses E-commerce and Material Handling Best practices Tour Innovation Center Slide 12, Warehouse automation JWK

13 De logistiek van e-commerce Slide 13, Warehouse automation JWK

14 De logistiek van e-commerce Hoe kan material handling bijdragen aan efficiënte en effectieve logistieke oplossingen voor e-commerce met grote mate van flexibiliteit? - Wat is een goede logistieke grondvorm? Levering vanuit winkel Levering vanuit distributiecentrum - Speciaal e-commerce distributiecentrum - Multi channel distributiecentrum - Wat zijn geschikte logistiek concepten voor e-commerce? Handmatig versus geautomatiseerd Efficiënt en effectief (hoge klanttevredenheid) Flexibel en schaalbaar Slide 14, Warehouse automation JWK

15 De logistiek van e-commerce bol.com H&M Small webshops Marktplaats Webshop e-warehousing Docdata S&H 3PL Store DC Bricks & mortar Shop VI customer Production Facility e-dc Sort Hub / Depot Consumer shop experience store (different assortment) common DC s inventory returns handling through shop information flow physical flow Slide 15, Warehouse automation JWK

16 Concept elementen voor pick&pack operatie Compact Workstations Picking System (CPS) AS/RS WCS Conveyor Systems Slide 16, Warehouse automation JWK

17 Controls: VISION WMS/WCS/MFC VISION TM WMS VISION TM Architecture Consolidation Item picking CPS ZPS BPS Case picking Replenishment Bulk storage Receiving Slide 17, Warehouse automation JWK

18 STORAGE & RETRIEVAL 600 Shuttle system evolution: Miniloads Captive shuttles Aisle roaming Full roaming shuttles Captive shuttle SD + DD HDS SD HDS DD QS 7 QS 4.4 Roaming Shuttle QS 2/4.2 QS 3.2 QS 2.1 QS ,000 20,000 Slide 18, Warehouse automation JWK

19 STORAGE & RETRIEVAL: SHUTTLE SYSTEMS 1 st generation: HDS shuttle (high throughput) Shuttle can move in one section: - Shuttle can move in X and Y direction per set of storage levels (upto 2 mtr) - Vertical movements of tote per lift Application - Throughput driven solution 600/aisle Slide 19, Warehouse automation JWK

20 STORAGE & RETRIEVAL: SHUTTLE SYSTEMS 2 nd generation: Aisle Roaming Shuttle (Microshuttle) Shuttle can move in one direction: Shuttle can move in X direction on storage levels Vertical shuttle movements per lift Application - Storage driven solution Slide 20, Warehouse automation JWK

21 STORAGE & RETRIEVAL: SHUTTLE SYSTEMS 3 rd generation: Full Roaming Shuttle Autonomous Intelligent Vehicles Adjustable number of shuttles Optimal availability Up-to 35kg per tote Up-to 25mtr height Slide 21, Warehouse automation JWK

22 Workstations portfolio - Based on Warehouse processes Primary Functions Receiving Picking Packing Secondary Functions (Value Added Services) PickPointer (multi-compartment picking) Performance Indicator (operator feedback) Label Printer (parts / pack identification) Document Printer (order documents) Packaging materials (products packing) Improved Ergonomics Sustainable Performance for Productivity and Quality Operator supporting options Slide 22, Warehouse automation JWK

23 Warehouse automation for e-fulfilment Vanderlande Automation of Warehouses E-commerce and Material Handling Best practices Tour Innovation Center Slide 23, Warehouse automation JWK

24 Vanderlande References E-commerce London Rushden Fashion Shaw Fashion Lisse Flowers Dedemsvaart Retail Hamburg Fashion Bad Hersfeld, DE Leipzig, DE Ridgemont UK Swansea UK Milton Keynes UK Marston Gate UK Brussels, BE (DHL) Burgkunstadt DE. Enfield Food Retail Aylesford Greenford Food retail Frankfurt DE. Großzöberitz, DE St. Jansteen NL Swindon Books Weiden Fachion Roubaix Fashion Massy Offenbach Pforzheim Fashion Villiers sur Marne Books and CD s Nuneaton Hamburg Fashion Hern (Lille) France Fashion Eisenach DE Tilburg NL Fashion Poznan, PL Boras SE Fashion Erfurt, DE Fashion Slide 24, Warehouse automation JWK

25 AMAZON CHALLENGES Assortment of 250,000 SKUs 100, ,000 orders on a daily basis Include new products easily Handle fluctuating volumes - Consistent high productivity - Minimal staff in off-peak periods - Limited investment in technology Handle high number of single line orders Center of 42,500 m 2 Slide 26, Warehouse automation JWK

26 AMAZON SOLUTION Goods receiving / repacking in totes Totes are stored in shelving area Batch picking in totes - Multi line orders - Single line orders Consolidation buffer Order consolidation stations (multi line orders) Packing stations (multi line orders) Packing station (single line orders) Labelling Sorting Shipping Slide 27, Warehouse automation JWK

27 Tesco - Dot Com Only Store Tesco PLC is an international retailer (no. 4 worldwide in 2008) Retailing Services includes the Company s online shopping channels: Tesco.com and Tesco Direct Tesco, Dot Com Only Store is the E-shop for Groceries home shopping Dedicated fulfillment facility for the delivery of grocery orders coming in via Tesco.com 1 st DC Aylesford, 2008 (SE England) 2 nd DC Greenford, 2010 (NW London) Slide 28, Warehouse automation JWK

28 Tesco - Challenges Challenges Reduce the impact of the Dot.com operation in existing stores Space constraints in existing stores Cost/time reduction in order consolidation Growth in internet sales Enlarge service to customer Slide 29, Warehouse automation JWK

29 Tesco - Solution Vanderlande Solution Manual Picking in conventional shelving Mini batch picking of 6 customer on one trolley Automated consolidation: Completed customer orders are stored in 3 aisles QUICKSTORE.HDS with 6 shuttles per aisle Automated sorting to Van-loading-docks: crates to be sorted and loaded in reverse drop sequence VISION WCS: controlling storage and release of customer orders; vehicle dispatch management process Conveyor system off the floor, so maximum amount of floor space is available for order picking Slide 30, Warehouse automation JWK

30 Warehouse automation for e-fulfilment Vanderlande Automation of Warehouses E-commerce and Material Handling Best practices Tour Innovation Center Slide 31, Warehouse automation JWK

31 INNOVATION CENTER 1. Micro Shuttle 2. High Dynamic Shuttle 3. Box handling shuttle 4. Slide 32, Warehouse automation JWK

32 VISIT INNOVATION CENTER Three (3) groups - Frank van Dijck - Remko van Gils - Jan-Willem Klinkenberg Tuck away your tie! Slide 33, Warehouse automation JWK

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