MODEL D GENERATOR COIL REPLACEMENT

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2 MODEL D GENERATOR COIL REPLACEMENT Materials Needed Procedure concept2.com (U.S. & Canada only) 0708

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4 REPLACING THE MOUSE ON THE INDOOR ROWER 0409 TOOLS 5/32 7/16 or 11mm concept2.com 1. 2 & 3. Remove the footplate covers by taking out the 12 philips head screws. Remove the footplate bellies by taking out the 4 7/16 hex screws and plates Detach the two shock cord SCAMS to relieve bungee tension. Remove the two shock cord axle button head fasteners Spread the frame to remove the lower hanger axle. Spread the frame to remove the upper hanger axle. Use equal pressure on both sides.

5 REPLACING THE MOUSE ON THE INDOOR ROWER Pull out the mouse, shock cord pulleys and axle. Remove axle from pulleys and mouse. Remove mouse. Reassemble with new mouse following disassembly procedure in reverse. concept2.com Page

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10 FLYWHEEL REPLACEMENT MODEL D & E 0807 TOOLS 9/16 or 14mm concept2.com Loosen 4 screws. Do not remove. Loosen only

11 FLYWHEEL REPLACEMENT MODEL D & E REPLACE Tighten all 4 screws. Tighten 13. concept2.com Page

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14 Model C Shock Cord Routing Chain & Flywheel Omitted For Clarity (Front end is shown upside down) Front of Machine Flywheel Side of Machine Flywheel Axle #1113 & Sprocket #1112 Chain Idler Pulley #1024 & Axle #1130 Shock Cord #1731 Traveling Pulley Assy # /99 S.C.A.Ms(2) #1104 Shock Cord Pulleys (4) #1011 & Axles(2) #1130 MORRISVILLE, VERMONT USA ROWING@CONCEPT2.COM WEB:

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18 shock cord adjustment You must use the shock cord available through Concept2. Use of other shock cord will have a significant effect on the performance of your machine. Concept2 part number PN FRONT OF MACHINE 1. Detach flywheel section and turn upside down. FLYWHEEL SIDE Flywheel Axle PN 1113 and Sprocket PN 1112 Idler Pulley PN 1024 Idler Axle PN 1130 S.C.A.M.s (2) PN 1104 Shock Cord (12.5') PN 1731 Travelling Pulley Assembly PN 1756 Shock Cord Pulleys (4) PN 1011 and Axles (2) PN 1130 Monorail shown upside down

19 5. 7. Push equal amounts of cord through both shock cord adjustment mechanisms

20 SEAT ROLLER REPLACEMENT - MODELS C,D, & E 0210 TOOLS 3/16 or 5mm 5/32 or 4mm concept2.com 7/16 or 11mm 9/16 or 14mm X 2 X 4 Model E X Top seat rollers Bottom seat rollers

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22 Model C, Model D, and Model E

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24 Model C, Model D, Model E

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26 cleaning monorail top Clean daily after use Tools Needed: Cloth Cleaner: soap & water or any glass cleaner Mineral Acids Bleach Coarse Abrasives

27 Model C Chain Routing Shock Cord & Flywheel Omitted for Clarity (Front end is shown upside down) Front of Machine Flywheel Side Of Machine Dead End Connectors(2) #285 1/4-20 x 1 Screws (2) #1206 Traveling Pulley Assy #1756 Flywheel Axle #1113 Chain Idler Pulley(2) #1024 & Axle #1130 Chain with Connector & Swivel #1716 S.C.A.M.s(2) #1104 Hex Nut (2) # /99 Shock Cord Pulleys(4)#1011 & Axles(2) #1130 MORRISVILLE, VERMONT USA ROWING@CONCEPT2.COM WEB: WWW,CONCEPT2.COM

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32 performance monitor arm tension adjustment Tools Needed: 2 wrenches: 7 16 " or 11mm 1. 2.

33 AXLE & SPROCKET REPLACEMENT MODEL D & E 0807 TOOLS 9/16 or 14mm concept2.com Loosen 4 screws. Do not remove. Loosen only

34 AXLE & SPROCKET REPLACEMENT MODEL D & E 7. Note: For Model D proceed to step 13. For Model E proceed to step 8. Model E only. Remove 2 screws 8. Model E only. Remove Model E only. B A Loosen only Model E only. Model E only. Remove 5 screws concept2.com Page

35 AXLE & SPROCKET REPLACEMENT MODEL D & E Remove old axle and replace with new axle For replacing sprocket only, follow steps 19 & 20. If you are not replacing the sprocket, proceed to step Remove old sprocket and replace with new sprocket concept2.com Page

36 AXLE & SPROCKET REPLACEMENT MODEL D & E To reassemble Model D follow steps 23-36, omitting steps To reassemble Model E follow steps On reassembly, push housing into place Model E only Model E only. Model E only. Tighten 5 screws A B concept2.com Page

37 AXLE & SPROCKET REPLACEMENT MODEL D & E Model E only. Replace Model E only. Tighten 2 screws Tighten Tighten Tighten 4 screws. 36. concept2.com Page

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42 CASTER ASSEMBLY FOR MODELS A, B, D2 & E concept2.com (U.S. & Canada only) Procedure 1. Remove old rubber feet or molded plastic footcaster assembly (includes caster wheel). 2. Install new molded plastic footcaster assembly as shown. Note that the fit should be snug. Heating the footcaster assembly in hot water will help installation. Do not use lubricants for installation. Left Foot Caster Assembly Front of Machine Front Leg Right Foot Caster Assembly 0607