ALTRONIC 24VDC Al TERNATOR ENGINE DRIVEN POWER PACKAGES. INSTALLATION INSTRUCTIONS!FORM Al T H 2m DESCRIPTION

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1 ALTRONC 4VDC Al TERNATOR ENGNE DRVEN POWER PACKAGES NSTALLATON NSTRUCTONS!FORM Al T H m1 WARNNG: DEVATON FROM THESE NSTALLATON NSTRUCTONS MAY LEAD TO MPROPER ENGNE OPERATON WHCH COULD CAUSE PERSONAL NJURY TO OPERATORS OR OTHER NEARBY PERSONNEL 1. DESCRPTON 1.1 The Altmnic 4VDC alternatorregulator packages provide a reliable, engine-mounted source of DC power for Altronic DC-powered digital ignition systems, other Altronic engine accessories and Altronic Controls panels. There are two versions available. VERSON - The 5911 series (coupling driven) or series (belt driven) provide up to 7 watts (3 amps) output at 1, RPM. VERSON - The series (coupling driven) or series (belt driven) provide direct power for the Altronic CD1, CPU-9 and DSN ignition system thus constituting a self-powered, digital ignition system. 1. The following components are required: 1. Alternator Unit. Regulator (58151 or 5815) 3. Cable Assembly 4. Battery Pack (5911) - used only with Version series alternators. Al TERNA TOR UNT.1 COUPLNG DRVEN UNT: The alternator is available with several flange assemblies to facilitate mounting to most engines having a flange magneto drive. The alternator should be secured to the mounting using 38"-i 6 screws; tighten the screws securely.. BELT DRVEN UNT: The alternator must be driven with a pulley having an adjustable 58" 1.. hub. Use a pulley diameter to achieve a speed necessary to satisfy the output requirements of the application - refer to the chart on drawing 59 59A (Version ) or 59 6A (Version ii). The alternator should be secured i:o a mounting bracket using two 38"-16 screws; tighten the screws securely..3 The maximum recommended continuous operating RPM for the alternator drive shaft is, RPM. 3. REGULATOR 3.1 Be sure the regulator is the correct model for the alternator being used; the regulator part no. must match that printed on the alternator label. 3. Locate a suitable mounting position for the regulator unit within reach of the cable assembly and where the ambient temperature does not exceed 15 F. (65 C.). 3.3 Secure the regulator with four 14" screws. 4. BATTERY PACK (used only with Version series alternator and regulator) 4.1 Locate a suitable mounting position for the battery pack unit within reach of the cable assembly and where the ambient temperature does not exceed 1 F. (5 C.). 4. The battery pack is furnished with shock mounts and 1 4" mounting hardware. Tighten all four nuts securely. 5. WRNG HOOKeUP 5.1 Refer to the drawings for mounting dimensions for the various system components: - For alternator dimensions, see drawing 59 56A. - For regulator dimensions, see drawing 59 57A. - For battery pack dimensions, see drawing Refer to the diagrams for the proper wiring hook-up for the particular alternatorregulator version being used: - For the Version system, see drawing 59 59A or 59 63A (shielded system). - For the Version system, see drawing 59 6A or 59 64A (shielded system).

1 The Altmnic 4VDC alternatorregulator packages provide a reliable, engine-mounted source of DC power for Altronic DC-powered digital ignition systems, other Altronic engine accessories and Altronic

2 VERSON VERSON FLANGE MODEL MODEL PLOT DAMETER "D" ORENTATON 5911-A A ( ) VERTCAL 5911-D D < ) HORZONTAL 5911-G G ( ) HORZONTAL 5911-GV GV 3.53,48 ( ) VERTCAL G G 3.53,48 < ) HORZONTAL NO. OF.44 SLOTS SERES 1r D L=c_.1.98 (54) <5),--, c t:: v f) VL ALTERNATOR P N c::::==:::j USE ij6 c::::==:::j MAX. S'rSTEM OUlPUT JO we, 4 AMP. lll!tr!.nj, 1uAt. CERTFED (!ti CLASS L GROUP D f7) DV. T ' (, ( i 111 \ \ V ' <15.4) -, 1 J!.91 (53.!).535 Cl3.6)... ;, (165.D i ,5, ; 4.1 g.: SERES D.667 <15,9) DA. t.oo (5.4)----l REVSONS TllLERANCES AL TRDNC NC, NO. DATE BY DESCRPTON 1 DE_i- ±.ros! TTLE 4 VDC ALTERNATOR.xx - ±mo NSTALLATON DRAVNG JTP = FULL DRA'JNG NUMBER! "-' A ,_,.,

$S'rSTEM OUlPUT JO we, 4 AMP. lll!tr!.nj, 1uAt. CERTFED (!ti CLASS L GROUP D f7) DV. T4 1111 ' (, ( i 111 \ \ V Q @,\ ' 111 6. <15.4) -, 1 J!.91 (53.!).535 Cl3.6)... ;, (165.D i---------,5,.----------.$

3 ', -e- ' 11 l., REGULATOR PART NO ALTERNATOR BATTERY REGULATED PART NO. PACK VOLTAGE 5911-x x x x APPLCATON ±1% BA TERY CHARGNG - SEE NOTE 1 NOT USED 7 ±1% GNTON POWER - SEE NOTE.8 (7) DA (T'P 4) rm', '-4- JJ NOTE: 1. MUST BE USED WTH A BATTERY BACK-UP: A) ALTRONC BATERY PACK 5911; OR B) TWO BATTERES POWER SONC MODEL PS-14 OR EQUVALENT 1V, 4. AMP-HR., WRED N SERES. POWER FOR AL TRONC CD1, CPU-9, DSN SYSTEMS ONLY. 4.5 (114,3),;.;, (17).5 (54=7,,, _ "' : : 1 1 L.5 j (63,5) \)<:'.==t=-- l REGULATOR PNi:====J USE ONLY w1rn,-----i ALTERNATOR L J REGULA 1D OUTPUT - 7 \OC mltr@ :. Gl>RARO, OHO USA NOTE: REGULATOR SHOULD BE MOUNTED N A LOCATON WHERE MAXMUM AMBENT TEMPERATURE DOES NOT EXCEED 15'F. DMENSONS N NCHES AND (MM). REVSONS TO!E!ANCES No. DATE BY DESCRPTON (El'lCa>i M ium:o> l---'--l :!:m ll TTLE AL TRON C NC. VOLTAGE REGULATOR NSTALLAT1N DRAWNG WTP \SCALE FULL j DRAWNG NUMBER DAlE A

$4.5 (114,3),;.;, (17).5 (54=7,,, _ "' : : 1 1 L.5 j (63,5) \)<:'.==t=-- l REGULATOR PNi:====J USE ONLY w1rn,-----i ALTERNATOR L J REGULA 1D OUTPUT - 7 \OC mltr@111 1111:.$

4 l{l'.'\l=>l'.'l'i" K'TTVCV"ffY'Z!!CTT.wo?1RFT"lfiP'79?' i i ltron"c i PART NO BA TT ERV PACK i='oo: WTH ALTeWATOO!?N GOO 1 AM> TOO PN CERTFlED CLASS GROUP D DlV. T i 6.5 (158,8) NOTE: FOR REPLACEMENT BA TERES, USE EA. POWERSONC MODEL PS-14 OR EQUVALENT (1V, 4 AMP-HR). (9,6)." 1.86 (47,) 9.55 (4,6) 1.86 (47,) v---ep-- (,";;) NOTE: DMENSONS N NCHES AND (MM). REVSONS l _DES_CRPTl_ON -----l NO. DATE BY WTF' ADD CSA P 4. (11,6) AL TRON C NC. BATTERY PACK NSTALLATON DRA'NNG Wl1' """' FULL PART NUMBER '""

POWERSONC MODEL PS-14 OR EQUVALENT (1V, 4 AMP-HR). (9,6)." 1.86 (47,) 9.55 (4,6) 1.

5 5911-x x ALTERNATOR 3-PN CONNECTOR A - B - C - ALT. OUT ALT. OUT NOT USED VOLTAGE REGULATOR 6-PN CONNECTOR A - B - C - D - E - F - +4 VOLT OUTPUT GROUND + BATERY NOT USED ALT. NPUT ALT. NPUT 4VDC VERSON - RANGE OF µptratibn 5911 BATTERY PACK 5 1 ALTERNATOR RPM 15 MAX. RPM FUSE () RA TNG: 1 AMPS BATTERY + BATTERY - _ GROUND + 4 voe POWER TO AL TRONC GNTON AND CONTROLS TOLERANCES (EXCEPT AS NOTD) DECMAL.xxx ±.5.xx - ±.1 TTLE AL TRONC NC. 4 VDC SYSTEM - VERSON NSTALLATON DRAWNG REVSON s FRACTONAL DRAWN BY WTP SCALE NONE DRAl'l1NG NUMBER NO. DATE BY DESCRPTON CHECKED BY MATRAL DATE A APPROVED BY

NPUT AMPS @ 4VDC 5 4 3 VERSON - RANGE OF µptratibn 5911 BATTERY PACK 5 1 ALTERNATOR RPM 15 MAX.

6 59111-x x ALTERNATOR 5815 VOLTAGE REGULATOR g t 3-PN CONNECTOR A - ALT. OUT B - ALT. OUT C - NOT USED 6-PN CONNECTOR A - +4 VOLT OUTPUT B - GROUND C - NOT USED D - NOT USED E - ALT. NPUT F - ALT. NPUT APPLCATON: VERSON CD1, CPU-9, DSN NO. CYLNDERS CYCLE MN. ALTERNATOR ENGNE RPM DRVE RATO * MN. MAX. 4 OR LESS 1: 1 6 1,8 8 OR LESS : OR LESS.5: OR LESS 3: OR LESS 4 1:1 6 1,8 1 OR LESS 4 1.5: 1 5 1,5 16 OR LESS 4 1.5: 1 5 1, * ALTERNATOR RPM : ENGNE RPM. RATO LSTED S MNMUM TO ACHEVE PROPER OPERATON OF CD1, DSN AND CPU-9 MODEL -1; CONTACT FACTORY FOR CPU-9 MODELS -15 AND NOT USED + 4 VDC POWER TO AL TRON C CPU-9, DSN GNTON _ GROUND TOLERANCES {EXCEPT AS NOTED) DECMAL r= xxx - ±.5 REVSONS.xx - ±.1 NO. DATE BY TTLE AL TRONC NC. 4 VDC SYSTEM - VERSON NSTALLATON DRAWNG DRA\\N BY WTP SCALE NONE DRAWNG NUMBER MATERAL CHECKEDBY OATE A 1 APPROVED BY

5: 1 5 75 16 OR LESS 3: 1 5 6 8 OR LESS 4 1:1 6 1,8 1 OR LESS 4 1.5: 1 5 1,5 16 OR LESS 4 1.5: 1 5 1, * ALTERNATOR RPM : ENGNE RPM.

7 5911-x x ALTERNATOR 3-PN CONNECTOR 6-PN CONNECTOR A - +4 VOLT OUTPUT 8 - GROUND C - + BATTERY D - NOT USED E - ALT. NPUT F - ALT. NPUT 4VDC VERSON -... RANGE OF PERATON - FUSE () RA TNG: 1 AMPS 5911 BATTERY PACK 5 1 ALTERNATOR RPM 15 MAX. RPM TO GNTON CONTROLS 3 VDC MAX. 4 AMPS MAX. TOLERANCES (EXCEPT l\s NOTED).xxx ±.oos Tl TLE.xx - ±.1 AL TRON C NC. 4 VDC SHELDED SYSTEM - VERSON NSTALLATON DRAWNG REVSONS FRACllONAL ORA"" BY WTP SCALE NONE DRA'MNG NUMBER NO. DATE BY DESCRPTON CHECKED BY MATERAL DA TE A APPROVED BY

$RPM TO GNTON CONTROLS 3 VDC MAX. 4 AMPS MAX. TOLERANCES (EXCEPT l\s NOTED).xxx ±.oos Tl TLE.xx - ±.1 AL TRON C NC.$

8 i 4i!fi" 81! # \i!wt<:fi!!m,,mbw MAAM@'jj@ ''!tm "1:"'4' &Nf& Wmt"-@iW@'i't"*"Ri!Ji fs?!n!w# a " 6 ' x x ALTERNATOR HH- "> >- n r- r-' CABLE - ' " r-., ' " 5815 VOLTAGE REGULATOR JUU UU\ VERSON CABLE APPLCATON: CD1, CPU-9, DSN PN CONNECTOR MN. ALTERNATOR ENGNE RPM NO. CYLNDERS CYCLE DRVE RATO * A - +4 VOLT OUTPUT MN. MAX. B - GROUND 4 OR LESS 1: 1 6 1,8 '- rfii._... C - NOT USED - D - NOT USED 8 OR LESS : E - ALT. NPUT 1 OR LESS.5: F - ALT. NPUT 3-PN CONNECTOR 16 OR LESS 3:1 5 6 A - ALT. OUT 8 OR LESS 4 1:1 6 1,8 B - ALT. OUT C - NOT USED 1 OR LESS 4 1.5: 1 5 1,5 CSA CERTFED 16 OR LESS 4 1.5: 1 5 1, JUNCTON BOX..-- * AL TERNA TOR RPM ENGNE RPM. RATO LSTED S MNMUM TO ACHEVE A 8 PROPER OPERATO OF CD1. DSN AND CPU-9 MODEL -1; CONTACT FOR CPU-9 MODELS -15 AND -. E 1 F B c y c;j t= CSA CERTFED CONDUT TO GNTON CONTROLS TOLERANCES 3 voe MAX. (EXCEPT AS NOTED) ALTRONC NC. 4 AMPS MAX. DECMAL.xxx ±.5 TTLE 4 voe SHELDED SYSTEM - VERSON.xx - ±.1 REVSONS NSTALLATON DRAWNG NO. DATE BY DESCRPTON FRACTONAL ORA BY WTP SCALE NONE DRANG NUMBER 1 CHECKED BY DATE MA1ERAL 13 1 APPROVED BY 59 64A

B - GROUND 4 OR LESS 1: 1 6 1,8 '- rfii._... C - NOT USED - D - NOT USED 8 OR LESS : 1 3 9 E - ALT. NPUT 1 OR LESS.5:1 5 75 F - ALT. NPUT 3-PN CONNECTOR 16 OR LESS 3:1 5 6 A - ALT.

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Description. Dimensions. Features. www.pwb-encoders.com. precision works better Description The MEC22 is a high resolution optical hollow shaft encoder that can be fixed quickly and easily on different sizes of motor shafts. The encoder provides two square wave outputs in quadrature