FDF30210 Certificate III in Pharmaceutical Manufacturing

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1 FDF30210 Certificate III in Pharmaceutical Manufacturing Revision Number: 1

2 FDF30210 Certificate III in Pharmaceutical Manufacturing Modification History Not applicable. Approved Page 2 of 13

3 Description This qualification covers the Pharmaceutical Manufacturing specialisation. Job Roles The Certificate III in Pharmaceutical Manufacturing targets those requiring team leader and higher production skills for pharmaceutical manufacturing environments. It builds upon industry specific skills and knowledge and allows greater emphasis on leadership, problem solving as well as increased technical ability. Pathways into the qualification Pathways for candidates considering this qualification include: FDF20210 Certificate II in Pharmaceutical Manufacturing direct entry relevant vocational training and/or work experience. Pathways from the qualification After achieving this qualification, candidates may undertake the FDF40210 Certificate IV in Pharmaceutical Manufacturing or any other suitable qualification. Additional qualification advice Units selected from other Training Packages must be relevant to the work outcome, local industry requirements and the qualification level. Many units in this qualification assume a basic level of mathematics equivalent to a school sector Year 10 standard. If a student does not possess this level of mathematics then the unit FDFOP2061A Use numerical applications in the workplace should be selected as part of this qualification. Note: AgriFood Skills Australia expects that the design of any training delivery and assessment program to support the achievement of this qualification is based on: the context required by the industry and/or enterprise a holistic and integrated training delivery and assessment plan that identifies learning activities and evidence required flexible delivery options including on-the-job and work-based training that support the development of competency. Pathways Information Not applicable. Approved Page 3 of 13

4 Licensing/Regulatory Information Licensing, Legislative, Regulatory or Certification Considerations There is no direct link between this qualification and licensing, legislative and/or regulatory requirements. However, an individual unit of competency may specify relevant licensing, legislative and/or regulatory requirements. In addition, all work must comply with Good Manufacturing Practice, occupational health and safety (OHS) and environmental regulations and legislation that apply to the workplace. Entry Requirements Not applicable. Approved Page 4 of 13

5 Employability Skills Summary EMPLOYABILITY SKILLS QUALIFICATION SUMMARY Certificate III in Pharmaceutical Manufacturing The following table contains a summary of the employability skills as identified by the Pharmaceutical Manufacturing industries for this qualification. This table should be interpreted in conjunction with the detailed requirements of each unit of competency packaged in this qualification. The outcomes described here are broad industry requirements that reflect skill requirements for this level. Employability Skill Industry/enterprise requirements for this qualification include: Communication Confirm relevant industry and workplace requirements Understand personal and team requirements of relevant industry and workplace standards, regulations and policies Complete standard documentation Use communication technologies efficiently Provide relevant work-related information to others Ensure records are accurate and legible Establish effective working relationships with colleagues Undertake interactive workplace communication Support team communication practices Teamwork Explain and implement work team reporting requirements Provide support to team members Monitor work team tasks in accordance with regulatory and workplace requirements Demonstrate and encourage others in working cooperatively with people of different ages, gender, race or religion Undertake appropriate and effective communication with team members Problem-solving Identify risks and implement risk control measures for machinery and equipment Identify and address problems and faults Provide problem solving support to team members Evaluate skill requirements of work tasks Use problem solving techniques to determine work requirements Assess processes and outcomes against quality criteria Initiative and enterprise Contribute to and promote continuous improvement processes Seek and provide feedback on procedures and processes Collect and assess data and information on work processes Identify non-conformances to standards and take appropriate action Approved Page 5 of 13

6 EMPLOYABILITY SKILLS QUALIFICATION SUMMARY Rectify problems promptly and appropriately Monitor and adjust activity in response to operational variations Identify, assess and act on existing and potential risks Planning and organising Determine work requirements in order to meet output targets Identify priorities and variables that impact on work planning Plan work tasks for self and others as required Allocate tasks to operators and monitor outcomes Implement contingency plan promptly when incidents occur Ensure work tools are ready and available for operations Self-management Manage own work to meet performance criteria Monitor information in work area Conduct regular housekeeping activities during shift to keep work area clean and tidy at all times Maintain currency of relevant work-related information Monitor own work against quality standards and identify areas for improvement Understand own work activities and responsibilities Identify and apply safety procedures, including the use of protective equipment Manage work load priorities and timelines Learning Recognise limits of own expertise and seek skill development if required Assess competencies in meeting job requirements Ask questions to expand own knowledge Maintain skill and knowledge currency Participate in meetings to inform work practices Technology Use work machines and equipment in correct operational mode Monitor machine operation Perform minor maintenance on machinery Work with technology safely and according to workplace standards Packaging Rules Packaging Rules This qualification requires the achievement of sixteen (16) units of competency in accordance with the following rules. Total units must include a minimum of nine (9) units coded FDF. Approved Page 6 of 13

7 Four (4) Core units Twelve (12) Elective units Elective selection must include: One (1) Group A elective unit Five (5) Group B elective units. The Group B selection may include the unit not previously selected from Group A. Six (6) remaining elective units may be selected from: Group A elective units below, not previously selected Group B elective units, not previously selected Group C elective units (maximum of 3 units) Units packaged at Group A in FDF20210 Certificate II in Pharmaceutical Manufacturing (maximum of 5) Units packaged at FDF40210 Certificate in IV in Pharmaceutical Manufacturing (maximum of 3) Units from any nationally endorsed Training Package and accredited course that are packaged at Certificate I level (maximum 1 unit), Certificate II level (maximum 2 units) and Certificate III level (maximum 3) NOTE: Units marked with an asterisk (*) require completion of prerequisite unit/s identified under the unit. CORE UNITS Complete the following four (4) units. FDFOHS3001A FDFOP2064A FDFPH3001A MSAENV272A Contribute to OHS processes Provide and apply workplace information Monitor and maintain Good Manufacturing Practice procedures Participate in environmentally sustainable work practices ELECTIVE UNITS GROUP A Complete one (1) Group A unit FDFOP3003A Operate inter-related processes in a production system Approved Page 7 of 13

8 FDFOP3003A FDFOP3004A Operate inter-related processes in a production system Operate inter-related processes in a packaging system GROUP B Select a minimum of five (5) Group B elective units FDFPPL3001A FDFPPL3002A FDFPPL3003A FDFPPL3004A FDFPPL3005A FDFPPL3006A FDFTEC3002A FDFTEC3003A FDFOP3002A FDFOP2061A BSBSMB405A BSBSMB407A LMTGN3007B MEM13003B MSACMC411A MSACMC413A MSAENV472A Participate in improvement processes Report on workplace performance Support and mentor individuals and groups Lead work teams and groups Participate in an audit process* FDFOHS2001A Participate in OHS processes FDFOP2063A Apply quality systems and procedures MSAENV272A Participate in environmentally sustainable work practices Establish compliance requirements for work area Implement the pest prevention program Apply raw materials, ingredient and process knowledge to production problems Set up a production or packaging line for operation Use numerical applications in the workplace Monitor and manage small business operations Manage a small team Monitor and operate trade waste process Work safely with industrial chemicals and materials Lead a competitive manufacturing team Lead team culture improvement Implement and monitor environmentally sustainable work practices Approved Page 8 of 13

9 FDFPPL3001A MSAPMSUP303A MSAPMSUP330A MSL973001A TLIA1507C TLIA1607C TLIA1807C TLIA1907C TLIA2607C TLIA3807B TLIA3907B SIRXINV002A SIRXRSK002A Participate in improvement processes Identify equipment faults Develop and adjust a production schedule Perform basic tests Complete receival/despatch documentation Use inventory systems to organise stock control Organise despatch operations Organise receival operations Monitor storage facilities Control and order stock Receive and store stock Maintain and order stock Maintain store security GROUP C FDFOHS2001A FDFOP2063A BSBCUS301A BSBSMB301A BSBSMB401A BSBSMB402A BSBSMB403A BSBSMB404A BSBSMB406A BSBWRT301A Participate in OHS processes Apply quality systems and procedures Deliver and monitor a service to customers Investigate micro business opportunities Establish legal and risk management requirements of small business Plan small business finances Market the small business Undertake small business planning Manage small business finances Write simple documents Approved Page 9 of 13

10 FDFOHS2001A HLTFA301B MSACMC210A MSACMC410A MSACMS200A MSACMS201A MSACMS401A MSACMT221A MSACMT230A MSACMT231A MSACMT240A MSACMT250A MSACMT251A MSACMT260A MSACMT261A MSACMT280A MSACMT281A MSACMT421A MSACMT423A MSACMT440A MSACMT441A MSACMT450A MSACMT451A Participate in OHS processes Apply first aid Manage the impact of change on own work Lead change in a manufacturing environment Apply competitive manufacturing practices Sustain process improvements Ensure process improvements are sustained Apply Just in Time (JIT) procedures Apply cost factors to work practices Interpret product costs in terms of customer requirements Apply 5S procedures in a manufacturing environment Monitor process capability Apply quality standards Use planning software systems in manufacturing Use SCADA systems in manufacturing Undertake root cause analysis Contribute to the application of a proactive maintenance strategy Facilitate a Just in Time (JIT) system Monitor a manufacturing levelled pull system* MSACMT280A Undertake root cause analysis Lead 5S in a manufacturing environment Facilitate continuous improvement in manufacturing Undertake process capability improvements* MSACMT452A Apply statistics to processes in manufacturing Mistake proof a production process Approved Page 10 of 13

11 FDFOHS2001A MSACMT452A MSACMT460A MSACMT482A MSACMT483A MSAPMOPS405A MSAPMOPS406A MSAPMPER300A MSAPMSUP310A MSAPMSUP390A MSL922001A TAEASS401A TAEASS402A TAEASS403A TAEDEL301A Participate in OHS processes Apply statistics to processes in manufacturing Facilitate the use of planning software systems in manufacturing* MSACMT260A Use planning software systems in manufacturing Assist in implementing a proactive maintenance strategy Support proactive maintenance Identify problems in fluid power system Identify problems in electronic control systems Issue work permits Contribute to development of plant documentation Use structured problem solving tools Record and present data Plan assessment activities and processes Assess competence Participate in assessment validation Provide work skill instruction Unit Grid BSBCUS301A Deliver and monitor a service to customers BSBSMB301A Investigate micro business opportunities BSBSMB401A Establish legal and risk management requirements of small business BSBSMB402A Plan small business finances BSBSMB403A Market the small business BSBSMB404A Undertake small business planning BSBSMB405A Monitor and manage small business operations BSBSMB406A Manage small business finances BSBSMB407A Manage a small team BSBWRT301A Write simple documents FDFOHS2001A Participate in OHS processes Approved Page 11 of 13

12 FDFOHS3001A Contribute to OHS processes FDFOP2061A Use numerical applications in the workplace FDFOP2063A Apply quality systems and procedures FDFOP2064A Provide and apply workplace information FDFOP3002A Set up a production or packaging line for operation FDFOP3003A Operate interrelated processes in a production system FDFOP3004A Operate interrelated processes in a packaging system FDFPH3001A Monitor and maintain Good Manufacturing Practice procedures FDFPPL3001A Participate in improvement processes FDFPPL3002A Report on workplace performance FDFPPL3003A Support and mentor individuals and groups FDFPPL3004A Lead work teams and groups FDFPPL3005A Participate in an audit process FDFPPL3006A Establish compliance requirements for work area FDFTEC3002A Implement the pest prevention program FDFTEC3003A Apply raw materials, ingredient and process knowledge to production problems HLTFA301B Provide first aid LMTGN3007B Monitor and operate trade waste MEM13003B Work safely with industrial chemicals MSACMC210A Manage the impact of change on own work MSACMC410A Lead change in a manufacturing environment MSACMC411A Lead a competitive manufacturing team MSACMC413A Lead team culture improvement MSACMS200A Apply competitive manufacturing practices MSACMS201A Sustain process improvements MSACMS401A Ensure process improvements are sustained MSACMT221A Apply Just in Time (JIT) procedures MSACMT230A Apply cost factors to work practices MSACMT231A Interpret product costs in terms of customer requirements MSACMT240A Apply 5S procedures in a manufacturing environment MSACMT250A Monitor process capability MSACMT251A Apply quality standards MSACMT260A Use planning software systems in manufacturing MSACMT261A Use SCADA systems in manufacturing MSACMT280A Undertake root cause analysis MSACMT281A Contribute to the application of a proactive maintenance strategy MSACMT421A Facilitate a Just in Time (JIT) system MSACMT423A Monitor a manufacturing levelled pull system MSACMT440A Lead 5S in a manufacturing environment MSACMT441A Facilitate continuous improvement in manufacturing MSACMT450A Undertake process capability improvements MSACMT451A Mistake proof a production process MSACMT452A Apply statistics to processes in manufacturing MSACMT460A Facilitate the use of planning software systems in manufacturing MSACMT482A Assist in implementing a proactive maintenance strategy MSACMT483A Support proactive maintenance MSAENV272A Participate in environmentally sustainable work practices Approved Page 12 of 13

13 MSAENV472A Implement and monitor environmentally sustainable work practices MSAPMOPS405A Identify problems in fluid power system MSAPMOPS406A Identify problems in electronic control systems MSAPMPER300A Issue work permits MSAPMSUP303A Identify equipment faults MSAPMSUP310A Contribute to the development of plant documentation MSAPMSUP330A Develop and adjust a production schedule MSAPMSUP390A Use structured problem solving tools MSL922001A Record and present data MSL973001A Perform basic tests SIRXINV002A Maintain and order stock SIRXRSK002A Maintain store security TAEASS401A Plan assessment activities and processes TAEASS402A Assess competence TAEASS403A Participate in assessment validation TAEDEL301A Provide work skill instruction TLIA1507C Complete receival _ despatch documentation TLIA1607C Use inventory systems to organise stock control TLIA1807C Organise despatch operations TLIA1907C Organise receival operations TLIA2607C Monitor storage facilities TLIA3807B Control and order stock TLIA3907B Receive and store stock Approved Page 13 of 13

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