Energy checks in Sweden a study of 10 small and mediumsized enterprises

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1 Energy checks in Sweden a study of 10 small and mediumsized enterprises

2 Mikael Söderström Rosén Senior energy consultant at KanEnergi Sweden AB Specialties are energy efficiency in industry and buildings, especially historic buildings Measurements Thermography 2

3 Calderys Produces powdered quartzite dry silica products. The facility crushes, pulverizes, dries and bags quartzite rock. Yearly production is tons of quartzite based products. 25 employees. The products are mainly used in the foundry industry. The quartzite powder is heat resistant and protects the equipment MWh electricity 1000 MWh oil 1600 MWh propane 100 MWh diesel Total is 4900 MWh/year 3

4 Euromaint Cleans, services and repairs trains and trackside power centrals. Facility contains 12 large ovens that use a lot of energy. 120 employees MWh electricity 2600 MWh district heating Total is 4400 MWh/year 4

5 Hakansson Sawblades Produces band saw blades for the wood, metal and food industry. 44 employees Uses a lot of energy for the hardening of the saw blades MWh electricity 5

6 Innovatum Research in the area of production technique. Testing facility with a variety of machines that have different impacts on the building. 100 employees MWh electricity 6

7 Megtec Systems Assembles automatic paper roll splicing machines The machines are used to feed newspaper and magazine presses with paper without a break between the changing of paper rolls. 85 employees. 850 MWh electricity 450 MWh district heating Total is 1300 MWh/year 7

8 Nordiska Kardan Produces driveshaft's for semi trucks and wheel loaders. A energy demanding production, especially the hardening and painting. 100 employees MWh electricity 2500 MWh district heating Total is 9400 MWh/year 8

9 Processkontroll Build fueling stations for natural -/biogas. The largest portion of the energy goes to the support systems, such as ventilation, heating and lighting. 920 MWh electricity 9

10 Schenker Loading central for packages sent by truck. The largest portion of the energy goes to the support systems, such as ventilation, heating, lighting and refrigeration of cold packages. 700 MWh electricity 420 MWh biogas for heating 24 MWh oil Total is 1144 MWh 10

11 SEM SEM makes spark plugs and ignition systems for the car and tool industries. The largest portion of the energy goes to the support systems, such as ventilation, heating and lighting. 95 employees MWh electricity 1850 MWh district heating Total is 4700 MWh 11

12 Potential energy saving areas A large reduction in the use of energy can be done by changing the operating routines of the support systems. These changes can be done with out any costs, or at most a insignificant cost. Examples are: Turn of unneeded lighting. Install motion sensors and section of the lighting. Change the operating times of the ventilation. Increase half speed operation and/or install frequency controlled ventilation. Also changing filters in the ventilation systems Turn of machines when they are not used, such as air compressors. Reuse heat from the production to heat the buildings or the tap water. 12

13 Other relatively inexpensive changes that can be made are: - Changing light fixtures, especially high pressure Na lights. - Installing heat exchangers in the ventilation. - Installing heat barriers at larger door openings. - Repairing leaks in the compressed air system. - Applying frequency control to the motors in the production. 13

14 The energy educational sessions Six out of seven educational sessions are finished. The subjects were: 1. Introduction 2. Heating and the buildings climate shell 3. Ventilation 4. Attitudes towards energy saving 5. Lighting 6. Motors, pumps, fans, compressed air, and cooling of the building or production 7. And the last session will be a conclusion and summary of the education package 14

15 In general the education sessions have been a success. People have been attending and have been focused. A lot of questions and ideas have surfaced during the sessions. It has then been possible to compare and draw similarities between the different companies. The opportunity for the different companies to meet each other has also been greatly appreciated. The educational sessions have been out at the respective facilities, allowing the attendants to see the different facilities and what kind of systems they use. 15

16 NATIONAL PROGRAMMES FOR ENERGY EFFICIENCY PFE Programme for energy efficiency in energy intense industry Consultant checks 30 % discount for energy checks in SME industry Demand to include energy action plan together with annual reporting for environmental permit A lot of larger and smaller projects financed by the National Energy Agency 16 16

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