Competence in process automation

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1 Competence in process automation

2 02 03

3 Future needs innovation With the increasing global competition, the constant demand for innovation, and the highest requirements for quality, companies of all industries are constantly forced to improve their products with regards to quality, efficiency, and flexibility in order to stay competitive. As an innovative partner in the process and manufacturing industry, we not only focus on the development of single components. Our approach has found approval in most industries worldwide. We plan, develop and manufacture innovative and future-proof automation systems for a variety of applications ranging from decentralized machine-oriented control tasks to complex system solutions: proctec stands for competence in process automation. Numerous realized projects worldwide recommend us as a reliable partner for your successful investment. We focus on the system in its entirety combined with its optimization by our products and services.

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5 Complex requests require complex solutions As an expert in process and manufacturing automation, proctec delivers premium system solutions with the most possible customization. Whether it s a new system or the modernization of an existing facility ranging from consulting to software development for your SCADA System to the construction and installation of your control cabinet we offer you everything from one source. Our range of services Consulting Construction of control Design/functional specifications and drive cabinets Conceptual Design Commissioning Project management Initial production support Hardware planning Process optimization Software development Service/maintenance Database development Training Installation

6 Setting new standards with powerful products Having extensive experience in developing solutions for optimizing the production, we know the processes of our customers along the value added. Our extensive industry-specific knowledge in operation and process, as well as our in-depth know-how in equipment, system, and technology are all part of the proctec product portfolio. This is what makes our products and services a powerful and efficient business solution. The flexible structure and modular composition provides adaptation to the individual needs of our costumers and guarantees a fast ROI (Return on Invest) at any time. Intelligent automation for batch oriented manufacturing techniques proc-batch supports the complete manufacturing process, ranging from manufacturing to central recipe and order management up to warehouse management. An integrated batch retrace ability enables the total control of the entire production. Centralized process control for a continuous extrusion-lines proc-extrusion offers extensive functions for a complete batch tracing and a centralized recipe and order management. The order related reporting system records productiontimes, set-up-times, and down times, providing reproducibility at any time

7 For a transparent and reliable production Complex process intelligent managing with proc-vlies: the innovative solution ranging from fiber opening, and composition through web formation, stabilization, final refinement, and packaging. Intelligent multivendor capability in central building control system Increased comfort, security and efficiency for new and existing buildings with an effective facility management. Continuity in building communication minimizes energy consumption, delivering highest security, flexibility and comfort. Integrated production control The Manufacturing Execution System for optimization, simplification, and standardization of production processes. As the link between the production floor and the commercial order processing of the ERP-level (e.g. SAP) proc-mes undertakes the task of detailed planning, controlling, and feedback of the order processing. Prepare for competition through modernization In many cases machines and equipments are in good condition but the control system components are outdated or even worn out. An alternative solution to a new acquisition is to modernize. A retrofit can provide the most modern automation technology to inefficient production lines. The more economical retrofit increases productivity, improves quality, and reduces down times.

8 Together we are strong, In a partnership we are successful Satisfied customers are most essential for being a consistently successful company. The permanent alignment with our customer s expectations is the basis for long-term relationships and trustful partnerships Coming together is a beginning, keeping together is progress, working together is success. Henry Ford These are the customers who have put their trust in us for years in our competence and in our experiences: Boehringer LANXESS SAARGUMMI Brillux Metzeler Unilever Dieffenbacher nora systems Stadtwerke München DILO GROUP RheinChemie TEMAFA MACHINES Federal Mogul REMA TIP TOP TWE Dierdorf and many others... 08

9 Is there a better way to convince you of our capabilities than showing you the comments of our satisfied customers? Customer success-stories nora systems GmbH Industrial rubber has been known since the beginning of the last century. nora systems (formerly Freudenberg Building Systems) started the production of U-seals and shoe soles in the 1930s. Dr. Nürnberger was the chemist responsible for the development of rubber compounds. The rubber floor covering nora was named after the Latin equivalent of its name (Noribergensis). Today the nora systems GmbH is leading worldwide in the development and manufacturing of topquality rubber floor coverings and footwear components. For many years proctec has been a highly productive and solid partner for the realization of various solutions for the support of production processes. From complex kneader controls with their superior control system to calander controls and to the ERP-Connection - nora systems relies on the best competences of proctec. We value both the deep knowledge of processes and the twenty-four-seven service which is typical of proctec. Jürgen Schork, Head of Technical Engineering nora systems 09 10

10 Komplexe Anforderungen erfordern ganzheitliche Lösungen Metzeler Automotive Profile Systems GmbH Our conclusion after 10 years of successful cooperation: proctec highly recommendable! Manfred Glatter, managing director Metzeler TRS 140 years of Metzeler means almost one and a half century of tradition and experience which is the base of the worldwide success of the Metzeler Automotive Profile Systems GmbH. As the original equipment manufacturer for more than 50 automobile brands, Metzeler develops and produces coachwork-sealing-systems and technologies for the guidance of windows in over 30 plants. Metzeler Technical Rubber Systems (TRS) is the leader in the development and the production of customized rubber compounds and sheets around Europe. proctec is the solid partner by our side for innovative and promising automation technology. The customized solutions from proctec cover our complex requirement profile optimally. The control system which is installed in our raw material operation is characterized by its user friendly handling and provides for an efficient production. Our employees are enthusiastic!

11 LANXESS AG LANXESS is Germany s biggest special chemicals group and is present in all of the world s most important markets. The main business of LANXESS is the development, manufacturing and distribution of plastic materials, rubber, special chemicals and semi-finished-goods. LANXESS also supports their customers in the development of customized system solutions. The LANXESS Business Unit Technical Rubber Products (TRP) completely trusts in the long-lasting professional know-how of proctec, especially in the field of Polymer Testing. Of particular importance is the exact reproducibility of the manufacturing process of compounds and elastomers from the recipe to the latest compounding technology, and extensive final testings. proctec s Batch-System brings out a completely integrated addition to the LIMS (Laboratory-Information- Management-System) of Sacarabaeus. The high-precision mixer control was smoothly intergrated as a standard in all our mixer lines and material logistics and it has proven its value in our test laboratory. We are looking forward to a continued and good cooperation with proctec in the coming years. Hubert Bille, Manager Polymer Testing Technikum (right) 11 12

12 Komplexe Anforderungen erfordern ganzheitliche Lösungen TWE Dierdorf GmbH & Co. KG We rely on proctec s excellent industry know-how Stefan Hoben, Manager Technical Service TWE Dierdorf The technical term is non-woven textile fabrics, but they are better known as Fleece. The definition of the material places the Fleece somewhere between textiles and paper, between felt, foil and leather. They boast all the advantages of natural materials as well as the possibilities of modern fibre chemistry endlessly versatile, and constantly appearing in new variations, in a way that is hardly possible with other materials. For nearly 50 years TWE has been developing customerand application-oriented solutions in this area, and set the benchmarks as a leading manufacturer: whether it s chemically, thermally or mechanically bonded, impregnated, coated, laminated, as a roll good or cut the product range of TWE Dierdorf includes a huge diversity of products with defined material properties. We rely on proctec s excellent industry know-how in the area of non-woven manufacturing. The control system we use has proven its value. We are inspired by the flexibility and the uncomplicated and timely service support. We look forward to a conituned and good cooperation in the years to come. Stefan Hoben, Manager Technical Service TWE Dierdorf The extraordinary industry know-how along with ideas, impulses and innovations into technical solutions, has been characterizing the cooperation between TWE and proctec for many years, and providing the basis for the success of this material with unlimited possibilities.

13 Whether it s the automotive, chemical, pharmaceutical, food processing or the consumer goods industry. No one company is similar to another. Each industry follows its own rules and therefore they all need specific types of software solutions. These very solutions emerging from a foundation of knowledge concerning the specific markets and process requirements for each individual industry, and helping our customers achieving the essential competitive advantage. Excellent Industry know-how for your success Automotive industry Assembly and material handling systems Manufacturing process monitoring Handling systems Food processing or luxury food industry Mixing plant Weighing and dosing systems Filling and Packaging Lines Chemical and pharmaceutical industry Silo systems Weighing and dosing systems Bottling lines Batch processes Rubber and plastics industry Mixing plants Weighing and dosing systems Rolling mills Extrusion plants Calender lines Presses Casting or injection molding Textile nonwovens industry Fiber opening and transport lines Fiber mixing plants Weighing and dosing systems Card Feeding Web formation Web stabilization Mechanical, Thermal and Chemical web bonding Hydrointanglement Drying plants Slitting and Winding Fiber finishing and converting Other industries Machinery Manufacturing Special equipment manufacturing Paper industry Woodworking industry Water supply Facility management 13

14 Komplexe Creating the Anforderungen future erfordern reaching targets ganzheitliche together Lösungen Service-oriented thinking it s what we stand for! Dependable suppliers are an absolute necessity for a company and its success today. What these companies need is not just a product or system solution. We offer an extensive assortment of services and support which enables you to benefit the most from your own investments in technology. Service Contracts (regular service and maintenance intervals) 24-7 Service with Service Contracts Optimization and retrofit Provisioning of replacement parts System and asset documentation The constantly increasing number of service contracts with our customers shows the success of our long lasting partnerships with renowned companies. At proctec, success is created by our people. There are many individual associates who use their know-how and creativity to work for one purpose: The achievement of your successful project. The bar we raised for ourselves

15 Komplexe We are there Anforderungen you erfordern ganzheitliche Lösungen proctec is the sum of all of its staffs competences.

16 Our locations Head office in Viernheim, Germany proctec GmbH Alexander-Fleming-Str Viernheim Tel Fax Branch office USA proctec, Inc. 150 Executive Center Dr., B-87 Greenville, SC 29615, USA Tel Fax

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