EVERY PELLET. Announcing Our New PX GRADE for High-Temperature Resins! Purging Compound. POWER in. Celebrating 15 Years of Excellence SUMMER 2011

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1 TM SUMMER 20 Purging Compound Announcing Our New PX GRADE for High-Temperature Resins! POWER in EVERY PELLET Celebrating 5 Years of Excellence Live ONLINE Support Available Monday - Friday 9am - 5pm (800) PURGE-IT. (800) (973)

2 Introducing Our New PX GRADE for High-Temperature Resins! Strong Cleaning Power at Higher Processing Temperatures Low Smoke and Processing Odor Maintains Thermal Stability at High Processing Temperatures Glass-Filled Resins Purged: Exclusively used for purging super engineering resins such as PPS, PEEK, LCP, Ultem. APPLICATIONS Color Changes Material Changes Carbon / Color Contamination PX ASACLEAN PX Grade features an improved temperature range, excelling in purging super-engineering resins at processing temperatures of up to 788 F (420 C). Purging hightemperature resins, by nature, is usually associated with considerable amount of smoke and odor. However, PX Grade purges these resins with a remarkably low level of smoke and odor, while maintaining significant cleaning power at temperatures over 700 F (370 C). The photos illustrate the difference in the amount of smoke produced while purging with a competitor's product (left) and while purging (right). Competitor's product Purging PX

3 Featured Customer: Established in 99, Kleiss Gears specializes in the custom design and manufacture of injectionmolded polymer gears with a full range of gearing services, including design, prototypes, tooling, molding, inspection and testing. As an ISO 900:2008 certified manufacturer, it works closely with its clients to custom design gears for the unique application producing a total system that works, not just a gear. Kleiss Gears' principal facility houses all engineering, tooling, manufacturing and support services. Located in Grantsburg, Wisconsin, the 4,000-square-foot facility is equipped with state-of-the-art manufacturing and inspection equipment. Molding Capabilities: Micro molding for parts less than cm 3 Injection molding parts up to 22 cm (8 inches) in diameter, with clamp tonnage up to 46 tons Insert molding and full process automation CNC controlled presses, real-time process monitoring, automated material handling Kleiss Gears works mainly with Acetal, Nylon, Vectra and Peek resins. Their presses range in size from 43 tons down to a micro molding machine. Kleiss Gears uses U Grade for lower-temperature resins, as well as ASACLEAN s High Temperature PX Grade. By using ASACLEAN products, Kleiss Gears is able to realize substantial savings by reducing the amount of time spent on screw removal for cleaning between mold changes. Kleiss Gears is very satisfied with ASACLEAN Purging Compounds - they work very well in our shop. See the Kleiss Gears Case Study on

4 ARE YOU STILL PULLING SCREWS AND DOING MANUAL TEARDOWNS? Here are 3 reasons why you may not have to! U Grade showed a 55% savings when compared to a screw-pull on a 2.5 inch extruder running black Nylon. Purge time dropped from 3 hours to just over an hour. TM Cost Savings Analysis Machine Size Barrel Capacity Grade 2.5" 5lb screw pull U grade black Nylon yellow PE Color: Material: Color: Material: STEP Machine Downtime (HR) 3.25 X Estimated Machine Running Cost ($) $75.00 $75.00 Total Machine Downtime Cost ($) $ $93.75 STEP 2 Amount of Purge Material Used (LB) 00 0 X Purge Material Price/LB ($).60 $3.00 Total $60.00 $30.00 Plus Replacement Resin Qty (LB) X 0 0 X Resin Price/LB ($) Total $6.00 $6.00 Total Purge Material Cost $66.00 $36.00 Total Cost to Purge (STEP + STEP 2) $29.00 $29.75 Cost Savings Using ASACLEAN:.25 55% $250 Total Machine Downtime Cost ($) $80 $60 $40 $20 Total Purge Material Cost $400 $300 Total cost to Purge Current Purge ASACLEAN Thousands Total Annual Savings Total Annual $ Savings to Purge Total Cost to Purge $29.00 $29.75 Changeovers/Day No. of Days/Week No. of Week/YR 5 52 $75, $33, Total Annual $ Savings to Purge $4, Conclusion: ASACLEAN Purging Compound Saves Time & Money! Contact us at: , or visit our website

5 2 EX Grade showed a 76% savings when compared to a screw-pull on a 60 mm extruder running black Nylon. Purge time dropped from 2 hours to ½ hour. TM Cost Savings Analysis Machine Size Barrel Capacity Grade 60 mm 5 lbs pe/nylon screw pl EX grade Black Nylon white Nylon Color: Material: Color: Material: STEP Machine Downtime (HR) X Estimated Machine Running Cost ($) $65.00 $65.00 Total Machine Downtime Cost ($) $30.00 $32.50 STEP 2 Amount of Purge Material Used (LB) X Purge Material Price/LB ($).75 $3.94 Total $37.50 $78.80 Plus Replacement Resin Qty (LB) X 50 0 X Resin Price/LB ($) $ Total $ Total Purge Material Cost $ $78.80 Total Cost to Purge (STEP + STEP 2) $ $.30 Cost Savings Using ASACLEAN: $ % Total Machine Downtime Cost ($) $400 $300 Total Purge Material Cost 0 $400 $300 Total cost to Purge Current Purge ASACLEAN Thousands Total Annual Savings Total Annual $ Savings to Purge Total Cost to Purge $ $.30 Changeovers/Day No. of Days/Week No. of Week/YR 52 $23, $5, Total Annual $ Savings to Purge $8, Conclusion: ASACLEAN Purging Compound Saves Time & Money! Contact us at: , or visit our website

6 3 EX Grade showed an 83% savings when compared to a screw-pull on a 70-Ton machine which was to next run a clear PC resin. Purge time dropped from 3 hours to 5 minutes. TM Cost Savings Analysis Machine Size Barrel Capacity Grade 70 ton 4 oz screw pull EX grade clear PC Color: Material: Color: Material: STEP Machine Downtime (HR) X Estimated Machine Running Cost ($) $5.00 $5.00 Total Machine Downtime Cost ($) $53.00 $2.75 STEP 2 Amount of Purge Material Used (LB) 5 3 X Purge Material Price/LB ($) $.20 $3.94 Total $6.00 $.82 Plus Replacement Resin Qty (LB) X 5 2 X Resin Price/LB ($) $2.00 $2.00 Total $0.00 $4.00 Total Purge Material Cost.00 $5.82 Total Cost to Purge (STEP + STEP 2) 9.00 $28.57 Cost Savings Using ASACLEAN: $ % Total Machine Downtime Cost ($) Total Purge Material Cost Total cost to Purge Current Purge ASACLEAN Thousands Total Annual Savings Total Annual $ Savings to Purge Total Cost to Purge 9.00 $28.57 Changeovers/Day No. of Days/Week No. of Week/YR 2 52 $7, $2, Total Annual $ Savings to Purge $4, Conclusion: ASACLEAN Purging Compound Saves Time & Money! Contact us at: , or visit our website Complete a CSA with your technical sales representative or use our interactive calculator on our website to see your ASACLEAN savings!

7 MEET the STAFF JOHN WHITE TESTIMONIALS The reason I responded when asked about ASACLEAN is due to the change it has made at the shop. Before, it would take us up to 30 minutes just to purge one color or material before we could start a different job. Now that time is down to five to ten minutes, max. It has helped us become more efficient and has improved our start times. It is truly the best purging agent I have worked with. Custom Molder - IN John has been involved in the plastics industry for over 20 years. For 5 of those years, he worked at a high-speed injection molding company in Ohio. There, he gained much hands-on experience in various areas, including Engineering, Maintenance, and Management. In January, John was happy to join Sun Plastech as a Technical Sales Person, citing it as an exciting and welcomed change. John is a father who enjoys spending time with his kids and hitting the links. He has hosted and played in numerous golf events for local charities. If I end a round with the same number of balls I started with, it was a good round. The ASACLEAN sample worked so good, we had everyone come over to see the purge. We then tested a competitor s purge against the ASACLEAN U Grade and the ASACLEAN won hands down. We purged ULTEM at 680F and it cleaned the barrel in just a few barrel capacities; a job which we always wind up pulling the screw for. We didn t need to pull the screw after running U Grade. ASACLEAN is the house favorite. Custom Molder - MA A molder of lawn and garden products recently tested ASACLEAN EX Grade to perform a machine overhaul. The maintenance team noted: this is the easieast screw-pull we ever did! We re Looking for your Success Stories! We want to hear how well ASACLEAN is working for you! We will feature your success story in our ASACLEAN Newsletter, as well as on our website. As a thank-you for your contribution, we will send your company a FREE 55-lb bag of ASACLEAN and enter you into a drawing for a Amex gift card. Contact us today for details!

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