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1 Customer magazine of Bachmann electronic gmbh bachmann.realtimes 04/2011 news applications product and technology market dialog wind power is booming Sinovel is the leading supplier in china of wind energy plants functionality for the Smart Grid integration of monitoring and protection functions in the operational control of small power stations

2 » we are expanding our expertise«editorial Dear readers of Bachmann.realtimes! Bachmann electronic was able to increase its sales by 34.4 percent for the financial year The "wind power" sector was the clear front runner, particularly in the booming Asian market. The "renewable energy" sector for areas such as biomass, biogas and hydro power is the fastest growing segment of our company in no small part due to the positive political developments worldwide supporting renewable energy. The indications for the technological developments of the future are already tangible: The growing number of wind energy parks will bring in its trail the expansion of networks, i.e. the development of energy park networking. intelligent, innovative grid communication using grid codes will be part of the solution. Bachmann electronic launched an innovation for this sector already in 2010 with "grid Measurement". Decentralized energy supply and energy park networking are areas that Bachmann electronic has been involved in for several years. in 2011 we will be consistently expanding our portfolio for our customers. our vision: Bachmann electronic as a competent partner for total solutions. We aim to grow further and expand our expertise both organically and also through acquisitions. With the takeover of the shares of µ-sen gmbh in rudolstadt, germany, at the beginning of the year, we integrated a specialist for Condition Monitoring Systems in the Bachmann group. We see automation, linked with monitoring and early fault detection using CMS as a specific cost optimization measure for our customers to make them even more successful. Yours faithfully, imprint publisher Bachmann electronic gmbh, Kreuzäckerweg 33, 6800 Feldkirch, Austria bernhard Zangerl ceo of bachmann electronic responsible for the content Frank Spelter picture credits Bachmann electronic gmbh, SinoVEL (p. 15), SoLon SE (p. 18, 20, 21), royal Boskalis Westminster n.v. (p. 3, 22), oskar Frech gmbh (p. 29, 30), istockphoto (p. 3, 10, 26, 33, 35), Photocase (p. 16, 24), Wikimedia Commons / Zhang (p. 14) 2

3 ToPiC PRODUCTIVITY IN THE POWER GRID APPLiCATion news 6 condition monitoring Condition monitoring systems (CMS) enable the safety and productivity of wind energy plants to be increased. Bachmann electronic is implementing CMS in the controller. 10 functionality for the Smart Grid Bachmann integrates monitoring and protection functions in the operational control of small power stations. 12 communication for Smart GridS The bluecom protocol is an affordable and easy to implement technology for fast and reliable information exchange in real time. 14 wind power is booming Sinovel is the leading supplier in China of wind energy plants. 18 the YieldS in view The Bachmann M1 automation system ensures the reliable control of the solar parks built by SoLon SE. 22 StraiGht to the target With the M1 as the target for Controllab's 20-sim tool, development times for the automation on special ships is reduced. 28 Shot for Shot perfect Frech die-casting machines are automated with the Bachmann M1. 4 StrenGthened for a SucceSSful future in 2010 Bachmann electronic increased its sales by 34 percent. 16 tailwind for developers in collaboration with The MathWorks, Bachmann shows the connection of simulation and hardware implementation. 24 high availability SolutionS The coldclimate product portfolio has been expanded. 25 tux in the bachmann operating device Powerful operating devices running on Linux. 26 defying all odds High availability measuring technology implemented with the Ai208/Si. 31 convenient design new 3D modeling for switch cabinet construction. 32 engineering in focus The SolutionCenter now comes with new functions. 34 well-grounded Know-how Bachmann is offering an extensive training programme. 34 m1com new communication library 3

4 news STrEngTHEnED For A SUCCESSFUL FUTUrE record sales at Bachmann electronic and further growth forecast 2010 gave bachmann electronic good reason to celebrate in several respects. record sales, the opening of the "creativetop", a new creativity and communication center at the feldkirch headquarters, as well as the company's 40th anniversary were all occasions for celebration. the signs are also pointing to further growth in 2011: the company is planning to expand its workforce worldwide by around 160 employees. 4

5 bachmann.realtimes 04/2011 The sales record of 70.4 million euros, corresponding to an increase of 34.3 percent, is seen by Bachmann electronic as the fruits of the previous years. "in the last few years we have focused specifically on the individual corporate areas," Bernhard Zangerl, CEo of Bachmann electronic gmbh explained. The company was able to strengthen its position particularly in the field of wind power and renewable energy. wind power booming in asia, offshore energy increasing in europe The ongoing boom in the construction of wind energy plants in Asia brought Bachmann 14 new customers in this market last year. This growth rate is considerably above the growth rate of the market. "The sales with existing customers in the Asian market could also be significantly increased," Bernhard Zangerl described the pleasing development. The order situation in the wind power sector in Europe remained stable in Particularly in offshore projects, Bachmann could demonstrate its leading technological role as a solution provider for special requirements with regard to robustness, durability, performance and severe environmental conditions. The fastest growing sector for Bachmann electronic is the renewable energy sector. The company has placed its main strategic focus in the European market on biomass, biogas and hydro power, and could post a sales increase of 67 percent in extended product range and expertise Last year's product innovations and marketing offensives covered energy park networking, "grid measurement", smart grid communication, as well as the integration of condition monitoring. With the takeover of the shares of µ-sen gmbh in rudolstadt, germany, Bachmann electronic further expanded its expertise. The integration of these specialists in the monitoring and early detection of possible damage to wind energy plants using condition monitoring systems (CMS) strengthens Bachmann's future market position in the wind energy plant sector. "Early fault detection, particularly on offshore wind energy plants is an effective cost optimization measure. The linking of CMS with the controller brings our customers a clear added value," CEo Bernhard Zangerl states with conviction. Founded in 2001, µ-sen is a company with 38 employees and is now trading under the name "Bachmann Monitoring gmbh". creativetop for creativity and dialog Another milestone in the company's history was set in the autumn of 2010 with the building and the opening of the CreativeTop. "no limits to new ideas and knowledge for 40 years, this is what Bachmann has stood for. in order to match this claim in the future, a space for creativity and communication was created at our headquarters in Feldkirch. "This free atmosphere offers space for innovative solutions as well as current and future tasks to become visible," Bernhard Zangerl describes the idea of this annex. The Bachmann management were able to welcome the participants of the standards conference of the international Electrical Commission (iec) as the first guests to the new facility. internationally active companies such as general Electric, repower, VESTAS, Enercon, rwe, EnBW, Vattenfall, gamesa, garrad Hassan, Dong Energy, Vermont Windpower and the illwerkevkw group, with Bachmann as the hosts, discussed and worked on the relevant directives and standards in the strongly growing wind power sector. Strengthened into the future: Bernhard Zangerl (left), CEo of Bachmann electronic and Dr. Steffen Biehl, CEo of Bachmann Monitoring gmbh further Growth in 2011 through portfolio expansion and employee development in 2011 the company will further advance its position in Asia and also in the slower growing US market. The high reliability of Bachmann solutions will further strengthen the company's market position in offshore projects in Europe. in the maritime/offshore sector, Bachmann will continue the building work of the last two years; the company is expecting stabilized growth in the industrial sector. The management is forecasting profitable overall growth of 20 percent. The forecast is supported by the positive political developments worldwide in favor of renewable energy.»we are growing considerably faster than the market.«the objective for 2011 is: to extend our position as a competent partner for total solutions by expanding our portfolio. growth should be furthered by expanding our expertise organically but also through acquisitions. Another focus of the company is in employee development. "We are growing rapidly and so we are constantly looking for qualified employees. We intend to create 160 new posts in the current year," CEo Bernhard Zangerl affirmed. 5

6 The condition-based maintenance provided by condition monitoring systems is now frequently used in offshore wind parks. The availability of wind energy plants has an immediate effect on their productivity and the reliable and plannable supply of energy to the grid. Any downtime has serious financial consequences: The downtime costs for power generation alone can amount to around 4,000 euros a day for a wind energy plant with an average output. Damage to plants should therefore be detected as early as possible so that any subsequent damage or unscheduled downtimes can be prevented. Particularly with offshore plants, for which access is limited and only possible with a considerable amount of time and financial investment, the effective planning of maintenance is vital. 6

7 Topic Productivity in the power grid bachmann.realtimes 04/2011 Condition monitoring More safety and productivity for wind energy plants through integrated condition monitoring State-of-the-art Condition Monitoring Systems (CMS) reduce malfunctions and downtimes in wind energy plants and increase their life cycle and productivity. Bachmann electronic is now creating additional synergy through the possibility to link condition monitoring systems with the control system of the wind energy plant. Service costs and downtimes under control A growing number of wind energy plants are therefore being equipped with Condition Monitoring Systems (CMS) that provide the operator with continuous information about the operating state of the turbine. These systems monitor the body sound of the main components of the drive train, as well as other measured values such as ice detection, rotor blade and gear oil monitoring. Condition monitoring enables any malfunctions or incipient wear to be detected and rectified early on before major damage occurs and longer downtimes are necessary. Preventative maintenance involving the exchange of components within fixed time intervals is unnecessary; the maintenance intervals can alternatively be adapted as required to the actual state of wear. The payback time for the installation of a condition monitoring system has been shown statistically to be around two to four years, depending on the type of system. Maintenance can be scheduled in periods of low wind Accurate information about the state of components also enables planned repairs to be carried out in periods of low wind such as in the summer. From a financial perspective it may be advisable to replace partly damaged gears as a preventative measure in order to avoid the risk of downtimes during periods of high wind in springtime and autumn, and to thus retain the residual value of the gears at the same time. Spare parts can also be procured in time and more cheaply than in the event of an emergency due to damage. 7

8 Bachmann electronic integrates the monitoring and early detection of possible damage to wind energy plants in its product and service portfolio. additional SavinGS potential through attractive insurance conditions The insurance conditions for depreciation, deductible and premiums for wind energy plants depend considerably on the manufacturer and the type of system concerned. However, insurance companies usually reward the installation of a condition monitoring system by frequently offering premium reductions of up to ten percent, particularly when certification from Germanischer Lloyd has been obtained. The requirements for condition-based maintenance are also more generous and the depreciation of systems with a condition monitoring system is less.» The increasing output and complexity of wind energy plants calls for holistic solutions that sustainably increase plant availability and efficiency. Bernhard Zangerl, CEo of Bachmann electronic (right) and Dr. Steffen Biehl, CEo of Bachmann Monitoring gmbh 8

9 Topic Productivity in the Power grid bachmann.realtimes 04/2011 Ω-guard Commissioning and Configuration Condition Monitoring System WebLog Server Sensor WebLog Workstation internet WebLog Workstation condition monitoring as a total concept: Bachmann's Online CMS Ω-Guard provides worldwide access to the status data of the monitored installation from any online workstation. WebLog Workstation Plant Management additional diagnostics reliability through online remote monitoring Bachmann electronic offers a condition monitoring system fully certified to the requirements of Germanischer Lloyd, including an online remote monitoring station that is also certified, as well as powerful hardware and software components. The "WebLog" Portal specially developed for this provides an interface to the Ω-Guard diagnostics system and enables worldwide access to the status data of the installation being monitored. Alarm message are presented to the user via a status window. The integrated database also allows a trend analysis of the machine state to be carried out at the same time. integration in the plant control provides more SYnerGY In order to concentrate its expertise in the field of condition monitoring, Bachmann electronic (Feldkirch, Austria) took over the shares of µ-sen gmbh (rudolstadt, germany) to form the new company Bachmann Monitoring gmbh. Bachmann, as a global technology leader in the field of wind power automation, has thus integrated the monitoring and early detection of possible damage to wind energy plants in its product and service portfolio. The life cycle costs of a wind energy plant can be reduced even further by linking condition monitoring systems with the controller. Unfavorable operating states that increase the wear on system components can be reliably detected by the condition monitoring system and prevented by the planned intervention of the system controls. Project engineering is also simplified since one central partner is responsible for both the control and the monitoring system. Modern teleservice functions for remote applications include online monitoring via a secure internet connection, thus allowing access worldwide. Several hundred condition monitoring systems are currently monitored via the internet. 9

10 Topic Productivity in the Power grid DECEnTrALiZED PoWEr generation in THE AgE of THE SMArT grid integration of monitoring tasks in operational control renewable energy such as wind, sun or biogas is becoming an increasingly more important factor worldwide in the energy mix. However, the difficulty in forecasting feed-in volumes as well as the specific operating behavior of these "small power stations" considerably effect the operation of the transmission grids. the greater the share of renewable energy in the grid compared to the energy from conventional power stations, the greater the importance will be of matching these small power stations to the grid behavior of other large power stations. with the addition of the new Gmp232 "Grid measurement and protection" module to the bachmann m1 automation system, some vital monitoring and protection functions have been integrated into the "conventional" control tasks of the power station. in this way, future requirements resulting from the "smart grid" can also be met. the future of the Grid Smart Grid The term "smart grid" is often reduced down to mean intelligent electricity meters. However, smart grid means much more than this: not only the electricity meters on the consumer side are becoming more intelligent but also the entire power grid from the supplier to the consumer. in this context "intelligent" means that the individual components of a power grid, such as the switching devices, transformers, decentralized power generation plants etc. will take on local control tasks in future and pass on pre-compressed data to a higher-level control station or receive data from there. This has clear benefits: The individual components reduce the complexity of the grid management and reduce the load on the central grid control. The grid control station itself can concentrate on the control of grid stability, i.e. the control of the voltage, frequency and power factor. operational reliability in the Smart Grid Protective devices ensure that systems are disconnected from the grid in the event of faults (e.g. overvoltage, overfrequency and underfrequency). However, these disconnections must be performed selectively and very quickly, depending for example on whether the power station concerned is contributing to the stabilization of the grid or is itself possibly the cause of the fault.»monitoring and protection functions will be integrated in the future into the conventional control tasks of a power station.«with Bachmann electronic's new gmp232 grid measurement and monitoring module, the voltage, current, frequency, power and harmonics ("power quality") are measured and analyzed directly on the busbar of the small power station. The data of the gmp module can thus be processed directly and efficiently. A powerful digital signal processor (DSP) directly on the module evaluates the input signals measured via current and voltage inputs, and provides them to the system pre-processed. extensive monitoring and analysis functions The gmp module links the value measuring with the grid monitoring and the grid management tasks. Two relays with a 2 A switching capacity are also integrated on the module. These can be linked with monitoring functions in an or operation. The module works here completely autonomously. The monitoring of grid parameters and functions such as fault ride-through are even active when the CPU is not in run mode. The software oscilloscope in the Device Manager of the Bachmann SolutionCenter 10

11 bachmann.realtimes 04/2011 DECENTRAL POWER GRID MANAGEMENT Main Switch Circuit Breaker SMART GRID WIND POWER PLANT SOLAR POWER SYSTEM BIOGAS PLANT LOAD decentralized grid management functions: intelligent power generation plants with integrated monitoring and protection functions makes the time trace of the processes visible. The synchronization of the real-time clock on the main CPU with a time server via the Precision Time Protocol (PTP) guarantees a gap-free assignment of monitored events with microsecond accuracy. increased efficiency, reduced costs The performance of the M1 automation system allows the cost and process optimized implementation of measuring, closed-loop and open-loop control sequences and evaluations right through to grid monitoring. The new gmp232 grid measurement and protection module is fully integrated in the system for this purpose. Together with other plant parameters, it provides differentiated decision criteria in order to also manage the increased requirements placed on the individual plant during a grid fault and allow the stable operation of the distribution grid. factbox Efficient and cost saving: The gmp232 integrates monitoring and protection functions in the controller. Gmp232 grid measurement and monitoring module Rack with M1 Automation System Rack with Main Switch and GMP Module Measurement of current, voltage, frequency, power and power quality input voltages up to 690 V L-L Current transformer input 1 or 5 A Current or voltage measuring accuracy: ±0.1% full scale rated frequency 50 Hz / 60 Hz Frequency measuring accuracy: ±0.01 Hz (50 / 60 Hz) Power factor measuring in the range to +1000, accuracy ±1 degree Power measurement to Din , Accuracy ±0.2% full scale Power quality: THD / TDD, up to 50th harmonic to En Two relays directly integrated (2 A switching capacity) PTP-enabled time synchronization GMP232 FASTBUS 5 AAC 690 VAC L 1 L 2 L 3 N 11

12 Topic Productivity in the Power grid CoMMUniCATion For SMArT grids Bachmann presents the bluecom real-time protocol regenerative energies such as wind or solar power are difficult to plan due the environmental factors involved. unlike the power generation in large power stations, several independent, decentralized power generation plants feed the power into the grid. Despite all the difficulties, a high level of power quality and the balance of generation and consumption must be ensured, which requires new functions for grid control. with bluecom, bachmann electronic is presenting a communication solution that is specially developed for smart grids. it is based on conventional ethernet communication and provides an affordable and easy to implement technology for fast and reliable information exchange in real time. optimum band width utilization by segmenting M1 Controller Structure of the bluecom Telegram Ethernet Header Program Header bluecom Telegram Eth 12

13 bachmann.realtimes 04/2011 The basis for the bluecom system specification consists of the relevant processes of a communication network for the safe and efficient creation, dynamic expansion and operation of renewable and decentralized power systems. The transmission protocol was therefore optimized with regard to the specific requirements of future-proof energy systems. The prime objective of these considerations is to maintain the stability of the grid by enabling energy parks and virtual power stations consisting of a large number of decentralized power generation plants to respond quickly. At the same time it allows for the constraints imposed by existing structures and the principle of system openness. information in real time The possibility to access status information and actual values from the individual power plants in real time and to make the necessary openloop and closed-loop control interventions is an important feature of virtual power stations. in future up to 500 wind energy plants in wind parks will be networked to form a virtual power station. Exact compliance with the grid codes at the point of common coupling (PCC) requires high-speed park communication. "it has been shown that bluecom goes far beyond these requirements," explains Dr. Vaheh Khachatouri, sector manager for wind at Bachmann. topology changes without interrupting operation The key requirement during the maintenance, repair and expansion of energy parks is to keep breaks in operation as short as possible. "bluecom enables stations and entire network segments to be added during realtime operation without any interruptions," Dr. Khachatouri describes an important function in the network operation of wind or solar power generation plants. integrated control mechanisms detect any possible risk of the communication network being overloaded and ensure the fault-free operation of the energy park. full ethernet conformity The demand for the seamless coexistence of real-time communication in the energy park with Ethernet-based protocols and additional services and applications is fully met by» Energy parks benefit from the functions integrated in bluecom to increase availability. Dr. Vaheh Khachatouri, Sector Manager for Wind at Bachmann bluecom. Some examples of this are FTP, HTTP, MMS, opc and prioritized transfers such as HD video streams and even fieldbus communication. Conformity with Ethernet comes hand in hand with the use of network switches that enable networks to be divided up into subnetworks. This is used by bluecom to optimize the data transmission by the automatic aggregation of the data packets. maximum availability "Energy parks benefit from the functions integrated in bluecom to increase availability," Vaheh Khachatouri underlines. The voting required for the redundant reading of input channels is integrated in the bluecom protocol with the efficient use of resources. This relieves the load on the CPU in the master. The bluecom handler (BCH) enables the input values of two stations to be read in parallel with the subsequent consolidation into one value. This voting can be programmed as required. Additional standard voters can also be selected for the configuration. Interruption-free operation is also possible thanks to the configurable multi-master operation. contributing to the future in the energy sector, the r&d activities of Bachmann electronic are focused on automation solutions that enable the efficient use of regenerative and decentralized power systems. The bluecom protocol is therefore another contribution by Bachmann electronic to the active design of the power grid of the future. 13

14 WinD PoWEr is BooMing Sinovel is the leading supplier in China Sinovel wind co. ltd. is the leading manufacturer in china of wind energy plants for onshore and offshore installations. in 2009 the largest chinese supplier worldwide erected wind turbines with an output of more than 3,500 mw. the wind energy plants are controlled with bachmann's m1 automation system. we spoke to Yan ling, technical director at Sinovel, about the future of wind power in china. fourth longest bridge in the world: Donghai bridge near Shanghai. realtimes: Mr. Ling, how do you see the general development of wind power in china? Yan ling: Wind power plays a key role in climate protection and renewable energy, both in China and of course worldwide. As the latest Ernst&Young report on the development of renewable energy shows, China is leading the way: More electricity is produced here from renewable energy than anywhere else in the world. Almost every second wind turbine erected worldwide in 2010 is located in China. The promotion of renewable energy is also part of the national energy strategy: Around 12 percent of our electricity demand is required to be provided by renewable energy sources by realtimes: what are the developments taking place in the offshore sector? Yan ling: China's largest offshore wind farm with a total output of 100 MW was put into operation over a year ago: Sinovel erected 34 wind turbines in the 3 MW class very close to the world's fourth longest bridge, the Donghai bridge near Shanghai, with a length of over 32 kilometers. Last year, the farm supplied clean energy to the World Expo 2010 in Shanghai and now supplies power to around 50,000 homes. The experiences in Europe show that offshore installations belong to the future. i also see this trend taking place in China, particularly on our country's east coast: There is a huge energy requirement in the rapidly growing industrial cities. The province of Jiangsu and Shanghai have a long coastline with shallow water that is ideally suited for the extensive development of offshore energy. Wind conditions are more stable than onshore, there is no need to build on expensive land, and the distances to the loads are shorter and less expensive to cover. realtimes: the total potential for energy from offshore turbines in china is estimated at around 750 gigawatts and around 30 gw of this is expected to be installed by what projects do you have in the pipeline? Yan ling: Last october we won the tender for the installation of 600 MW of turbines for the offshore farms near Binghay and Sheyang in Jiangsu province, and thus sixty Yan Ling, Technical Director of Sinovel 14

15 Application bachmann.realtimes 04/2011 Sinovel Wind Co., Ltd. is the largest Chinese manufacturer and market leader for wind turbines in China. The first series manufactured MW turbine, the first 5 MW plant developed and manufactured in China, and the equipment for China's first offshore platform demonstrate the technical leadership and innovation power of the company. installation of a 3 MW turbine in shallow water off the coast of Shanghai. percent of the tendered output. in november we received the order for a further 800 MW off the coast of Hami (Xinjiang province) and 550 MW off Zhangjiakou (Heibei province). This is impressive testimony to our robust technology and makes us market leaders for offshore turbines in China. modules and the condition monitoring solutions specifically for offshore applications. The integration of safety modules in the M1 automation system for our wind turbines is another project on which we are working. This kind of solution definitely has an important role in the future. realtimes: Many thanks for this interview. realtimes: you are pioneers in the field of multi-megawatt plants in China, as well as building the first 5 Mw turbine in china and equipping China's first offshore wind farm. Sinovel is a company that is highly driven by innovation. what role does your technology partner Bachmann play now and in the future? Yan ling: Bachmann's know-how and experience enables us jointly to implement advanced and future-proof control solutions. We highly appreciate their application support as well as the training made available for our technical personnel. in future we will be testing the use of the coldclimate 15

16 news TAiLWinD For DEVELoPErS Model-based design for wind energy plants the key objectives of wind energy generation are high system availability and high yields. the development of closed-loop and open-loop control algorithms for wind energy plants is therefore particularly important. the key challenge: estimating the behavior of the overall system in real operating conditions. how this challenge could be mastered was explained to interested participants in a workshop held jointly in hamburg by bachmann electronic and the mathworks inc. "As studies have shown, conventional code-based development is highly prone to errors and is therefore a time-consuming and costly affair," Dipl.-ing. Michael Ebnicher, r&d manager Tools & runtime at Bachmann electronic explained. The design process mostly involves several different specialists firstly concentrating exclusively on their particular area, such as the electronics or the mechanics. it is often the case that the actual effects and influences of the individual development stages on each other cannot be recognized until a very late stage during the implementation of the system design. in order to eliminate faults and also misunderstandings, as well as to optimize the overall system, several iteration loops are required," which make the overall workflow extremely complex and time-consuming," Michael Ebnicher added. modeling instead of coding The fact that there is a real alternative to conventional programming in text languages such as iec ST or C/C++ for developing open-loop and closed-loop control algorithms for wind energy plants was shown to workshop participants by gernot Schraberger, senior application engineer at MathWorks: "With model-based design, the developers operate on a graphical and thus higher abstract level, so that all the developers involved in a project operate on the same platform." This is made possible using the Simulink signal-oriented modeling and simulation tool from MathWorks, which is based on a graphical modeling interface with a wide range of function blocks. in conjunction with additional so-called physical modeling tools, this is used to create the structure of a general system design and to assign parameters in a single first step. This is continuously refined in terms 16

17 bachmann.realtimes 04/2011» Before this event there were some functions of MAtLAB i didn't know existed. i've therefore learned something new. Hauke Langkowski, Helmut-Schmidt University, Hamburg schachspieler/photocase of system behavior (mechanical, electrical and control aspects) and further extended to include environmental conditions such as temperature, wind force etc. "Engineers are provided with valuable information at system level at a very early development stage so that they can carry out any relevant corrections or modifications early on," Gernot Schraberger describes the key benefits. code Generation with the push of a button After modeling and simulation are completed, Bachmann's M-Target for Simulink enables automatic code generation at the click of a mouse so that a ready-to-use application is created for the realtime system: "The C-code generation is completed with Mathworks' real-time Workshop virtually at the push of a button and is then transferred automatically to the M1 controller. An online connection to the PLC is then set up so that technicians and developers can run the generated real-time program on the target system," as Michael Ebnicher explained to the workshop participants. This provides the user with an intelligent tool for creating C-code and ready-touse controller applications automatically that can then be tested interactively on the Bachmann controller without having to master any complicated programming techniques. "Porting errors that occur with the manual implementation in a programming language are avoided and the time required is considerably reduced," Michael Ebnicher adds. hardware-in-the-loop in another section of the workshop, participants learned how an M1 controller can also simulate the hardware of a wind turbine in a closed loop: For this the entire model was divided up in Simulink into an M1 controller (control system) which contains the closed-loop and open-loop control algorithms, and a second controller (process) on which the plant simulation is loaded. "By wiring both controllers, it is possible to implement a so-called hardware-in-the-loop (HiL) simulation in real time," Michael Ebnicher explained. positive conclusion With the development of more powerful wind energy plants, the technology of wind turbines is becoming noticeably more complex. With the potential provided by MATLAB and Simulink, as well as M-Target for Simulink and the M1 automation system, it will be possible in future to model the overall system of a wind turbine very realistically and to make accurate forecasts on system behavior before erecting a prototype. 17

18 Application THE YiELDS in ViEW Seamless real-time communication from the central server to the substation Sa Gruta on majorca (Spain): SoLon power station modules with an installed total output of 2.68 MW 18

19 bachmann.realtimes 04/2011 SoLon SE was founded in 1997 in Berlin, germany. The company has around 800 employees worldwide in branches based in germany, italy, France and the USA. SoLon photovoltaic power stations are installed worldwide with a total output of over 250 MWp. Solon Se, headquartered in berlin (Germany), is one of the leading manufacturers in europe of solar modules and solar system technology, and is a specialist in the construction of turnkey photovoltaic power stations. the plant control implemented with the bachmann m1 automation system enables the operator to control his power station reliably and thus optimize yields for the long term. SoLon designs and constructs large-scale power stations. They have an impressive system: Photovoltaic power stations can be built to any scale using a modular principle based on 1 MWp units in which all power station components such as photovoltaic modules, inverters and electrical layout are perfectly matched up. in this way the effects of scale can even be implemented in the erection of the power station, whilst shortening the time required for planning, construction and commissioning at the same time. Together with well thought out operation and correct plant maintenance, this produces a solar investment with maximum yields. Guaranteed YieldS thanks to extensive monitoring The company monitors the photovoltaic power stations worldwide for its customers. The SoLon Vega remote control and monitoring system also allows extensive diagnostics and remote maintenance of the plant right through to software updates at the lowest control level. The SoLon Vega system supplies important plant data for the operators and investors of photovoltaic power stations. This includes voltage, generated power, yields, wind direction and speed, temperature, air humidity, module temperature and the alignment of the modules in the case of tracked systems. The operating states are diagnosed, reported and stored. This enables interventions to be made at the appropriate speed and also enables 19

20 Application Central Server Via Internet Central Connection Ethernet TCP/IP Decentral Connection 1 Decentral Connection 2 Decentral Connection n Via Internet Fieldbus Direct I/O Serial Via Internet Converters, Tracker Units, Transformers, Weather Stations, etc. Photovoltaic Station 1 Photovoltaic Station 2 Photovoltaic Station m decentralized architecture: SoLon Vega remote control and monitoring system.»bachmann is the ideal partner for us in order to set groundbreaking standards.«20

21 bachmann.realtimes 04/2011 the long term evaluation of a plant. "in this way we can guarantee the optimum yield of the power station," Stefan Berg, head of SCADA development at SoLon describes the key benefits. demanding requirements for the automation SYStem remote solar park locations, with temperature differences of sometimes over 100 degrees between day and night temperatures require the use of extremely robust and condensation resistant components that offer a high level of availability. That's why SoLon relies on the coldclimate modules of the Bachmann M1 system for its SoLon Vega remote monitoring system, thus ensuring reliable operation with temperature peaks between -40 C and +70 C even with transient condensation. SeamleSS communication "We particularly appreciate the openness of the M1 system," Berg states one of the key reasons for selecting the automation system. "The communication options via Ethernet and the convenient Java programming language enable fully seamless data consistency from the lowest level, the tracker, right through to SoLon's central server," as Stefan Berg explained. distributed intelligence The power station modules are monitored and controlled by remote M1 systems. So-called 'decentral connection' stations also integrate the different devices of the power station, such as inverters, weather stations, tracker units or transformers. All alarms are stored and evaluated in the remote units. Depending on requirements, the stations are fitted with ME or MX processors of the M1 automation system, Di216/4, Aio288 i/o modules as well as rs204 serial 4-port interface cards. central monitoring All relevant information about the substations is then transferred to the power station controller, the 'central connection' (CC), which is based on an MPC processor. The stations are connected via Ethernet. on this central unit up to 100 independent tasks are run simultaneously: As well as control tasks, these read the current park configuration, store the data of all modules and broadcast the relevant information to the entire power station (park). These tasks are implemented in different programming languages according to the requirements at hand. "The data from the central power station Dipl.-ing. Stefan Berg, Team Manager for SCADA Development SoLon SE» the implementation of the MMS server on the Bachmann system provides us with a unique selling point. Electronically controlled tracking units of solar modules reduce the shadowing of modules at dawn and dusk, thus improving the overall output of the power station. controller is sent securely via the internet using an SSL-protected transmission to the central server at SoLon," explains Stefan Berg. From here, the specialists at SoLon have worldwide access to all photovoltaic power stations and thus support the operators in monitoring and maintenance. future-proof operational control "To ensure the quality of operational control, it is important that the remote control and monitoring system not only meets the requirements of current regulations and laws but is also capable of meeting future legal requirements quickly," Stefan Berg describes the considerations at SoLon. The implementation of the MMS server to IEC61850 and IEC on the M1 system is a significant unique selling point of the SoLon systems. "This ensures problemfree and future-proof integration in the higher-level system of the operator or energy supplier," Stefan Berg explains. SuStainable QualitY promise investors estimate the value of a photovoltaic power station in terms of optimum yields. To ensure this over the entire lifetime (normally planned at 20 to 25 years), the ideal operation of the power station is of enormous importance. "With our system components and the innovative SoLon Vega SCADA system, we are able to give this quality promise to our customers," Stefan Berg continues. He adds: "in this respect, Bachmann is the ideal partner for us in order to set groundbreaking standards in industrial photovoltaic power generation." 21

22 STrAigHT To THE TArgET M1 system as target for 20-sim 4C controllab products b.v. is a company based in enschede, holland, and was founded in 1995 as a spin-off of the technical university of twente (nl). it is a specialist in complex closed-loop control tasks. the bachmann m1 automation system was implemented as the first industrial plc to be the target for 20-sim 4c, the compiler environment of its 20-sim modeling and simulation program. The dredger "Waterway" The 20-sim graphical modeling tool can be used to simulate dynamic electrical, mechanical or hydraulic systems or combinations of them. open libraries that allow the equations behind the block diagram elements to be viewed and adapted, directly support the user for more efficient modeling. Different toolboxes for carrying out tests in the time and frequency range, for designing control structures or for creating three-dimensional mechanical models and their animation ensure the considerably user-friendly design and simulation of even complex systems. "This enables systems to be optimized very simply in terms of speed, vibration and robustness," emphasizes Christian Kleijn, CEo of Controllab Products B.V. the experienced controllab team is continuously further developing the 20-sim software solution developed from the Tutsim development package. They are using it successfully in several projects in the marine and offshore sector (e.g. for controlling winches and cranes and for wave compensation), in power engineering or for movement control in machine building. 22

23 Application bachmann.realtimes 04/ sim from controllab: Efficient modeling and simulation with a direct connection to the M1 automation system. from the Simulation directly onto the plc 20-sim 4C establishes the connection of 20-sim models with the physical system and makes it into a time and cost saving tool for rapid prototyping. Thanks to the outstanding collaboration between the development teams of Controllab and Bachmann, Bachmann's new M1com communication library can now be used to export the C code created from the 20-sim model directly to the Bachmann M1 system without any intermediate stages. The result is a success that can't be ignored. in 20-sim 4C the input and output variables of the model simulated and analyzed in 20-sim are connected directly with the channels on the corresponding M1 hardware modules. The entire configuration is then compiled and loaded onto the M1 controller. in this process, the M1com is used to automatically copy the executable *.m file onto the PLC and install the software module in the mconfig.ini file. The 20-sim 4C user interface is used to start (and stop) the application, monitor and log the relevant variables, and modify the parameters online. All parameters of the software module are also available as SVi variables and can thus, as is usually possible in the M1 system, be embedded in other tasks (M-PLC, C/C++, Simulink, etc.) or also in user interfaces implemented with M-JViS. SucceSSful users The Dutch company royal Boskalis Westminster n.v. is an international service company that is active worldwide in 65 countries in the field of maritime infrastructures, dredging and earth moving, as well as in terminal services. Tjeerd Heeringa, senior project engineer at the company, has been working with the 20-sim modeling tjeerd heeringa, Senior Project Engineer royal Boskalis Westminster n.v. and simulation tool for over 15 years. He is particularly delighted with the possibility it offers to create bond graph models. This enables him to link electrical, mechanical and hydraulic systems in a model without having to deal with the descriptive equations behind them. "The ability to combine different systems in one model, to clearly display complex systems, and to determine the power flow directly are a great benefit when simulating controllers used on dredgers," explains Tjeerd Heeringa. He is pleased with the integration of the Bachmann M1 as a target for 20-sim 4C: "i can now copy the simulated model directly to the PLC which controls the actual installation." 23

24 news suze/photocase HigH AVAiLABiLiTY SoLUTionS For AnY EnVironMEnT Expansion of the coldclimate product portfolio extreme conditions for humans are normal conditions for wind energy plants. regardless of whether this is the icy cold of mongolia, the cold and moist north Sea, or the extreme heat of the deserts in western usa, bachmann's automation solutions for wind energy plants always provide reliable service. particularly with offshore wind energy plants, availability has a critical effect on the profitability of the wind park: Maintenance and repair at sea are complex and always dependent on weather conditions. the robustness and reliability of the components used is therefore of major importance. Using innovative and advanced technologies, Bachmann is developing robust and reliable solutions for increasing the efficiency and availability of wind energy plants. From the second quarter of 2011 additional coldclimate versions of modules and terminals will be added to the portfolio of the M1 automation system. This includes the AiC212, a measuring module for condition monitoring systems in wind energy plants, the EM213, an industrial Ethernet master for accessing the data of M1 controllers, and the PTAi216 temperature measuring module which provides four analog input channels and 12 inputs for Pt100/Pt1000 sensors. visualization for climate extremes The visualization devices of the ot100 series and ot200 series provide 'Essential' and 'intermediate' class visualization devices for operation in extreme climatic conditions. The display units of the ot100 series are primarily designed for simple text-based displays in conjunction with a powerful M1-CPU. The coldclimate version of the ot205v on the other hand, is an autonomous, full-featured terminal based on industrial PC technology. With the fully graphical 5.7" VgA display and modern LED backlight technology, it offers in conjunction with Bachmann's proprietary project design tool (VisDesigner) a solid and fail-safe basis for the rapid implementation of powerful visualizations for wind energy plants. large temperature range and condensation proof The perfectly matched coldclimate versions of M1 modules and terminals have two things in common: A very large operating temperature range and moisture condensation resistance. Thanks to a special polymer-based "sealing" of the electronic modules, reliable operation is also ensured when condensation is present. The modules can be used at extreme temperatures from -40 C to +70 C, and reliable uninterrupted operation is guaranteed in the temperature range from -30 C to +60 C with condensation. Due to the measures implemented for all coldclimate components the storage temperature ranges from -40 C to +85 C. 24 Terric Delayn/PHoToCASE

25 news bachmann.realtimes 04/2011 TUX in THE BACHMAnn TErMinAL Tux is working in the new ot205 terminals of Bachmann electronic ot205: Powerful terminal with Linux operating system with the linux-based ot205 operator terminal bachmann electronic expands its line of powerful operating devices. the units with a 5.7 inch display diagonal and either QvGa or vga resolution come optionally with a touch screen or a front plate with an integrated keypad. the compact and robust terminals are the ideal entry level platform for Java-based hmi applications. A Linux-based device meets the performance specifications for the majority of HMi concepts, the visualization performance and the boot times are comparable with well-established Windows systems. However, thanks to the freely available open source code, the maintenance of the operating system is also ensured for the long term. Moreover, the Linux platforms are considered safe since the operating principles of widespread viruses and worms do not attack Linux systems. customer requirements in focus For the implementation of the operating system, Bachmann cleared the classical Linux desktop distribution of any ballast not required for the industrial sector and created a streamlined image based on Debian. in this way the user can move productively and exclusively in his domains and does not have to deal with the operating system. Even the commissioning of the device couldn't be simpler: Plug in the power supply and the user is presented with a browser-based setup tool. This tool enables the most important device settings to be carried out directly on the device or by remote access using a project engineering PC connected via Ethernet. Clearly designed multi-lingual user interfaces can be created in the usual way with the VisDesigner integrated in the Bachmann SolutionCenter. The hardware components of the ot205 terminal are state-of-the-art: A 500 MHz LX800 processor and 512 MB ram come as standard features, as do high-bright LCD panels (600cd/m²) with a software dimmable LED backlight. System and application data is stored on an industrial CF card in the externally accessible card slot. 25

26 news DEFYing ALL odds Measuring technology for marine applications the automation of special ships, particularly those for constructing offshore installations is characterized by the constantly growing complexity of processes. a wide range of different systems is required to work together smoothly and must offer an extraordinarily high level of robustness and availability. harsh environmental conditions, such as weather, heavy seas, salty air, strongly vibrating motors, heat and cold, not only place tough demands on equipment but also on the control of the processes involved. this also applies to the measuring technology: it must be universal, reliable and precise as well as offering the simplest diagnostics options when a problem occurs. Large plant dimensions networking multiple subsystems Extreme temperatures Corrosive environmental conditions 26

27 bachmann.realtimes 04/2011 Ships are comparable with large chemical engineering plants: A countless number of subsystems such as the fuel conditioning, the propulsion or the ballast compensation system are integrated in an overall system. The dimensions of the processes involved here are remarkable: Engines with cylinders the height of a man, electricity generators with megawatt capacity, many kilometers of installed piping carrying various liquids, a countless number of switch cabinets, units, valves and pumps distributed over the entire ship. This places a particular challenge on maintenance, since the equipment of a ships electrician mostly only includes a multimeter, and rarely a laptop with comprehensive diagnostics software. remote maintenance is likewise only possible in extreme circumstances since the data connections via satellites are complex, expensive and not always available. A measuring system for extreme environmental conditions: compact, robust and reliable. module ai208/si current input module as a universal measuring SYStem Bachmann is now offering the Ai208/Si analog current input module as the ideal measuring system for this type of application. Eight single galvanically isolated channels are compactly arranged on a 55 mm wide module. The measuring ranges can be switched between 4 to 20 ma and 0 to 20 ma. For sensors with positive and negative values, such as flow meters, the measuring range can be switched to +/- 20 ma via software. The inputs have a 13 to 16-bit resolution. in order to ensure optimum signal quality whilst minimizing interference at the same time, each of the eight channels is provided with a steep signal filter that can be set between 2.5 Hz and 2.5 khz. process monitoring and fault diagnostics The value ranges can be set as required between +/- 25 ma for monitoring the inputs of the Ai208/Si automatically. If a channel exceeds the defined process value range, a warning is sent to the higher-level application, and a fault message is sent if the measuring range is exceeded. These messages can be evaluated for monitoring the process and for fault diagnostics. Shortcircuits, cable breaks and sensor faults are thus reliably detected. The operator is then provided with practical operating instructions in order to rectify the fault. robust design determines reliability The inputs of the Ai208/Si are short-circuit proof and galvanically isolated. This protects the module from damage and from the effects of mutual interference between the channels, which occurs, for example, when the sensors have different potentials, with external voltages, or when hidden compensation currents are present. The standard module is suitable for an operating temperature range from -30 C to +60 C (storage temperature: -40 C to +85 C). For applications with more demanding requirements, such as moisture condensation resistance during operation, the measuring module is also available in a coldclimate version. A robust polymer coating provides the module with effective protection from condensation and corrosion from salty air. 27

28 "SHoT" For "SHoT" PErFECT Automation of die-casting machines die-casting, an industrial casting process, is used for the mass production of structural parts made from metals such as aluminium, zinc or magnesium. for the past ten years oskar frech Gmbh + co. KG, based in the Swabian town of Schorndorf (Germany), has been using the bachmann m1 system for the automation of its die-casting machines. oskar Frech gmbh + Co. Kg was founded in 1949, and developed in the last six decades to the world's leading supplier of die-casting technologies. In 1959 the first hot chamber die-casting machine was launched on the market, a technology that is used today for the high volume production of housings for cell phones and notebooks. in 1967 Frech added cold chamber diecasting machines to its product range. The south german manufacturer constructs complete die-casting cells worldwide for the production of very small die-cast parts right through to motor blocks and chassis components for vehicles. the automation is critical "The automation of a manufacturing process determines its competitiveness," as rainer Sautter, head of open and closed-loop technology at Frech, explained. in diecasting the reliability and reproducibility of manufacturing processes are key priorities. This is why Frech has been using Bachmann's M1 controller as the basis of its "DATADiALog" automation system for several years. "it has now been over ten years since we decided to replace our own outdated system with an oem solution," rainer Sautter recounted the beginnings of the cooperation with Bachmann. After an extensive evaluation of a wide range of industrial controllers, the M1 system was chosen. "our casting cells have a highly modular design and comprise melting and metering technology, spraying equipment, heating and cooling devices, die-cast molds and removal devices, in addition to the actual machine," oskar Frech gmbh + Co. Kg has around 700 employees at the Schorndorf plant and in 17 branches worldwide. 28

29 Application bachmann.realtimes 04/2011 GdK cold chamber die-casting machine from frech: Up to 5,000 tons (50,000 kn) closing force. (construction in the assembly plant prior to painting.) rainer Sautter describes the general conditions of the automated systems. A suitable level of flexibility in the automation system and optimum adaptability to the individual requirements of the overall plant were therefore also important selection criteria. "What is more: When it comes to a solution for a new requirement, we still feel today the very close partner-based support of Bachmann," rainer Sautter adds. in 2007 Frech took over the die-casting rainer Sautter Head of open and Closed-loop Technology at Frech business of Müller Weingarten Ag. As a result Frech has become the only supplier worldwide that covers all technologies and closing forces. The machine controllers of the acquired series were later fitted with the DATADiALog system in some applications. fast cycle times Depending on the size of the machine, up to 1,000 shots per hour are possible. "Shot per hour", as the specialist calls the high-pressure»we feel the very close partnerbased support of Bachmann.«and high-speed die-cast pressing of the molten metal in the mold, is an expression of the productivity of a die-casting machine. Many parameters influence here the optimum casting result, which requires a high level of performance from the control system with the required short cycle times. "For example, with every shot we measure the temperatures at various points in the process, the filling time of the mold, the press speed, absolute pressures and the pressure rise times, as well as monitoring and controlling the periphery and much more," rainer Sautter lists the extensive range of closed-loop and open-loop control variables. The most powerful cold chamber die-casting machines have enormous dimensions: Weighing several hundred tons, they are heavy and reach lengths of over 20 meters, with up to 5 meters in height. "For these kinds of machines we rely on a distributed automation system," Sautter describes the topology of the control system. The remote units are networked via the optical FASTBUS with the central controller on which all the closed-loop control processes are implemented. robustness required "The robustness of the entire system structure is critical for our applications," rainer Sautter states a further reason for selecting the Bachmann system. The ambient conditions present in a foundry plant are harsh. Heat, dust, vapors, vibrations with pressures of 200 MPa and more also place demanding 29

30 intuitive and clearly designed: Visualization of Frech die-casting machines. hydraulic hot chamber die-casting machines for zinc: DAW20F series robustness required: installation of the Bachmann M1 controller in the switching cabinet of a DAW hot chamber die-casting machine requirements on the controller. The engineers at Frech therefore appreciate the stable mechanical design of the M1 system. According to rainer Sautter, the specified operating temperature range up to +60 C provides them with the safety they need. flexible operation also at distance The die-casting machine visualization provided by Frech on Bachmann terminals "is one of the best HMi interfaces in the world," rainer Sautter proudly states, "This is due to its highly intuitive operation." The documentation of all die-casting parameters moreover allows the gap-free monitoring of the production and parts quality. This is critical for the process safety required by the user. over 55 percent of Frech systems are exported. All of them can be accessed by the service department in Schorndorf via a remote connection, thus enabling the rapid diagnostics and maintenance of installed systems worldwide. "As manufacturers, we consider our fast and reliable support of customers as an indispensable requirement for absolute excellence," as rainer Sautter describes Frech's service philosophy. uncompromising QualitY There are good reasons for the superior profitability and reliability of Frech die-casting machines: Decades of experience, continuous research and the perfect technical implementation. And towards this end the Bachmann controller makes an important contribution. factbox die-casting in the die-casting process, molten metal such as zinc, magnesium or aluminium is pressed in a mold at high pressure and at very high speed. Specialists talk here of a 'shot'. The divided mold is mounted on a moving platen and a fixed platen. Due to the high pressure, the locking forces required in the machine for the mold are enormous and for large parts amount to several thousand tons. on hot chamber die-casting machines, casting vessels and casting pistons are constantly in the molten metal. Alloys with a high melting point are cast in the cold chamber diecasting process in which the casting set is located outside of the molten metal. Die-cast parts have smooth surfaces and clean edges, with achievable tolerances of µm depending on the alloy used. Wall thicknesses of less than half a millimeter are possible depending on the material used. 30

31 Streckenbezeichnung news bachmann.realtimes 04/2011 ConVEniEnT DESign Libraries for CADsupported switch cabinet design computer-aided tools are increasingly being used for the electrical planning and mechanical design of switch cabinets. bachmann is providing an eplan p8 library for ecad systems and for mcad programs a 3d module library with the components of the m1 automation system. update of the eplan library version v1.02r The device data of the Bachmann automation components can be obtained from the eplan Data Portal as eplan P8 library version V1.02r, supplemented with all the latest products. The common data created with eplan and certified data can be loaded directly into the ecad project and used immediately for the design tasks. in this way, projects can be designed uniformly and the time required for engineering design can be considerably reduced. The eplan library contains device data, macros and technical documentation for all PLC and visualization components. it thus offers support during the entire electrical design engineering phase from the creation of schematics, to cabinet layouts, overview drawings, PLC configurations right through to spare parts documentation. The data for this can be taken directly from the eplan Data Portal. it is also possible to copy the design via an ecad import in the Bachmann SolutionCenter. 3d model library for Switch cabinet design The design of switch cabinets is increasingly being carried out with 3D-supported programs in order to ensure the optimum positioning of components and optimum cabling. The new 3D-CAD model library (version V1.00r) gives Bachmann designers the versioned 3D models of their control and visualization components. The STEP exchange format ensures that the 1:1 scale models can be processed in all currently available 3D drawing programs. The models show the outer details of the products in full resolution. in this way, the realistic appearance of the 3D design is ensured, also for the documentation. Design details that cannot be seen are masked out, thus considerably reducing the data volume required. Bachmann electronic provides this library for standard products at no charge to its customers. The models can be obtained individually or completely as a CD-roM or download. The eplan library contains device data, macros and technical documentation for all automation components. The 3D model library contains the 1:1 scale models of the control and visualization components. 31

32 news THE EnginEEring ProCESS in FoCUS new functions in the SolutionCenter in complex systems the costs for engineering often exceed the hardware procurement costs many times over. when searching for potential cost optimization, it is therefore often advisable to maintain a focus. the Solutioncenter all-in-one engineering tool from Bachmann electronic optimizes the workflow, thus reducing engineering times and contributing to considerable reductions in cost. a new perspective in the latest version 1.70 of the software package combines all aspects of the engineering process. this provides the user with optimum support during project engineering and offers new options for implementing large projects efficiently in a team, whilst providing an overview at all times. powerful project management The new SolutionCenter perspective makes it even easier to manage various projects, display them in a general view, or to export and import them completely with source code, configurations and settings. older versions can naturally be imported simply and without any data loss. The clear division by project type (Solution, C/C++, M-PLC, safety and visualization) ensures a clear overview and provides an ergonomic working environment: For minor project changes the user can stay in the general overview and move quickly or run searches within the different projects. For more detailed work the specific perspectives are provided for configuration, programming or GUI design which are optimally adapted to the particular engineering requirements. navigator in the Solutioncenter: The clear division by project type ensures a clear overview and provides an ergonomic working environment. Solution projects All relevant configurations can be created and pre-configured without the corresponding hardware setup. This makes the project engineering of automation solutions even easier: The configurations can be stored, managed in a project according to structures defined by the user and transferred ready-to-use to any target system. This clearly designed procedure is particularly ideal for major projects. 32

33 bachmann.realtimes 04/2011 All configurations can also be read with the appropriate authorization level from an online device, saved on an engineering PC and stored in templates so that they can be reused conveniently. team work and version control Extensive and complex automation solutions are normally designed by a team of several people working simultaneously and mostly over a long period. The documentation and error-free assignment of the different versions after delivery are therefore very important requirements. in this state-of-the-art software development, these tasks are solved using source code management tools. Projects in the SolutionCenter can be managed with the two most popular systems, CVS (Concurrent Version System) and SVn (Subversion). Project versions are thus saved reliably, enabling simple and efficient teamwork. Solutioncenter perspective: Complete display with configurations and settings. efficient for the perfect result The new view of the current version 1.70 of the SolutionCenter marks an important milestone. Together with a host of improvements, it provides the basis for even more efficient engineering, the further optimization of the workflow and intuitive operation. The SolutionCenter helps less experienced users to familiarize themselves quickly with their tasks. At the same time, it provides advanced automation specialists with the degree of freedom they are accustomed to. Bachmann's philosophy behind this is clear: An engineering software must guide users so that they can complete their tasks simply and quickly, as well as achieve a quality result. 33

34 news WELL-groUnDED KnoW-HoW All the training seminars offered in 2011, with detailed descriptions of the seminar contents and dates are provided in our current training catalogue at Bachmann training program 2011 bachmann experts pass on everything you need to know about the m1 automation system within the scope of an extensive training program. the training seminars are aimed at application programmers, commissioners, service and safety technicians, as well as project managers from entry-level user to advanced user. The various basic training seminars enable a fast and comprehensive entry into the Bachmann automation world. They give participants a well-founded overview of the project engineering, commissioning, configuration and diagnostics of the Bachmann automation devices. The practically oriented training seminars are held in the Bachmann branches, and can also be held on location at the customer's premises if required. The training is structured to allow sufficient time for covering particular requirements and questions during the seminars. User training seminars at a level above the basic training are primarily geared to commissioning engineers and application programmers, and provide the information needed for the engineering of automation solutions. in special training seminars, beginners gain important information, for example, about programming the Bachmann M1 system in the CoDeSys-based M-PLC environment or in the application of the Bachmann development tool in the C programming language. in a further training seminar, experts learn component programming for Vis Designer. The Simulation and Modeling module is designed for software developers, using examples to show them how to implement models created in MATLAB /Simulink on the M1 controller. Application PC ProgrAMMing WiTHoUT An in-depth SYSTEM KnoWLEDgE M1com Variables File transfer SMI calls Standard Module Interface (SMI) RPC (TCP, QSOAP, SSL) New M1com communication library Standard Module SMI Interface (SMI) VHD Module RFS Module other Modules bachmann has replaced the previous Gbcc library with the new m1com communication library. the c-based interface for connecting clients to m1 controllers provides easy access to variables and files of the automation system and the calling of so-called Smi calls. The library enables the linking of user programs to an M1 controller from different programming languages (e.g. C/C++,.nET, Delphi, Phyton, ruby). M1com provides the programmer with an easy-to-use interface via which he can implement his applications on the automation system without the need for an in-depth system knowledge of the Bachmann M1 controller. M1com supports Windows XP and Windows 7 (32/64 bit) operating systems. The controller is accessed using the Standard Module interface (SMi). TCP, QSoAP and SSL can be used as transmission protocols. Communication via firewalls (enabling of Port 80) or via proxy servers is possible. The M1com library is thread-safe so that it can be executed from different program areas at the same time. The number of connections required to the controller can be configured. In this way the resources (number of sockets used) can be controlled on both the PC and the controller. M1 Automation System 34

35 bachmann.realtimes 04/2011 FAirS AnD EVEnTS Marintec Meet us on location hannover messe Hanover, germany Hall 027, Booth E20 china wind power Beijing, China cwee ShanGhai 2011 Shanghai, China Booth 5T030 Kormarine Busan, South Korea mocon s-hertogenbosch, netherlands Booth C1024 europort rotterdam, netherlands Booth windpower usa Anaheim, USA Booth 2589 agritechnica Hanover, germany offshore wind china Shanghai, China Booth E5 CD15 SpS/ipc/driveS nuremberg, germany Hall 7, Booth 360 wind power asia Beijing, China Booth F06 marintec Shanghai, China

36 When it really counts. Average temperature: 28 C Air humidity: 100% Rain fall: 10,000 liters/sqm a year Controller: >99.96% availability