Session: Turbine Manufacturers and New Technologies. Istanbul November 2014 A.Beyer

Transcription

1 Session: Turbine Manufacturers and New Technologies Istanbul November 2014 A.Beyer

2 THE VALUE CHAIN - NORDEX IS MORE THAN A TURBINE MANUFACTURER Project Development Turbine Delivery Civil Works Electrical Infrastructure Installation & Commissioning Hand over Service Selection of location Ownership Optimal siting Wind measurements Soil survey Noise / shade emission Economic viability Grid connection Special purpose registration Environmental permitting Building permitting Project Development, Marketing, Financing Wind Farm System Planning Production and Technical Implementation Wind Farm Operations Service and Maintenance Leading company in France Active also in Poland, Sweden, USA and LatAm Review customer micro-site planning Support customers (co-development) to receive approvals and to optimise park layouts Assemble WTG Produce selected components Install onsite Carry out initial operation Offer additional services: increased demand due to new wind farm investors interested in stable cash flows ~3,000 turbines currently under Nordex service Full service contract offerings up to 15 years Product Development; Turbines, SCADA and Windfarm features 2

3 NORDEX MULTI MEGAWATT TURBINES AN EVOLUTIONARY DEVELOPMENT 14 years and more than 7,600 MW Generation Alpha N80/2500 Generation Beta N90/2500 Generation Gamma N90/2500 N100/2500 N117/2400 Windpower Monthly s criteria: clever use of technology innovation product-market impact and relevance fitness for purpose reliability record grid connectivity installation and upkeep Global fleet availability in 2013 ~98 % Turbines under Nordex Service /14 3

4 NORDEX MULTI MEGAWATT TURBINES AN EVOLUTIONARY DEVELOPMENT 14 years and more than 7,600 MW Generation Alpha N80/2500 Generation Beta N90/2500 Generation Gamma N90/2500 N100/2500 N117/2400 Generation Delta N100/3300 N117/3000 N131/3000 Global fleet availability in 2013 ~98 % Turbines under Nordex Service /14 4

5 25% MARKET SHARE * REFERENCES IN TURKEY IN OPERATION CUSTOMER PROJECT LOCATION # WT WTG TYPE Generation Σ MW Contract Type DOST ENERJİ YUNTDAĞ Izmir, Bergama 17 N90/2500 Beta 42,5 Clean Selling DOST ENERJİ YUNTDAĞ EXT. Izmir, Bergama 6 N90/2500 Beta 15,0 Clean Selling DOST ENERJI YUNTDAG EXT. II İzmir,Bergama 1 N100/2500 Gamma 2,5 Clean Selling DOST ENERJİ KORES İzmir, Çeşme 6 N90/2500 Beta 15,0 Clean Selling DOST ENERJİ KORES EXT. İzmir, Çeşme 1 N90/2500 Gamma 2,5 Clean Selling BİLGİN ENERJİ BERGAMA Izmir, Bergama 36 N90/2500 Beta 90,0 Clean Selling BİLGİN ENERJİ SOMA Manisa, Soma 36 N90/2500 Beta 90,0 Clean Selling BİLGİN ENERJİ MAZI III Izmir, Bergama 12 N90/2500 Beta 30,0 Clean Selling BURSA TEMİZ ENERJİ BANDIRMA-3 Balıkesir, Bandırma 10 N90/2500 Beta 25,0 Clean Selling ENER HOLDING ENEZ Edirne, Saroz 6 N90/2500 Beta 15,0 Clean Selling EKSIM ALENTEK SUSURLUK Balıkesir, Susurluk 18 N100 (15) +N90 (3) Gamma 45,0 Clean Selling KARESİ ENERJİ AKRES Manisa, Akhisar 18 N90/2500 Beta 45,0 Turnkey KARDEMIR BOZYAKA Izmir, Yeni Foça 5 N100/2500 Gamma 12,5 Clean Selling EKSİM HOLDİNG TOKAT Tokat 16 N100/2500 Gamma 40,0 Clean Selling BİLGİN ENERJİ BANDIRMA EXT. Balıkesir, Bandırma 2 N90/2500 Gamma 5,0 Clean Selling CAN ENERJİ METRISTEPE Bilecik 16 N100/2500 Gamma 40,0 Turnkey EKSİM HOLDİNG AMASYA Amasya 16 N100/2500 Gamma 40,0 Clean Selling BİLGİN ENERJİ ZEYTINELİ Izmir, Çeşme 20 N100(14)+N90(6) Gamma 50 Clean Selling EDINCIK ENERJI EDINCIK Bandırma, Balıkesir 12 N100/2500 Gamma 30 Clean Selling TEKTUG ELEKTRIK SINCIK Adıyaman 11 N100/2500 Gamma 27,5 Clean Selling EKSİM HOLDİNG SUSURLUK EXTENSION Bandırma, Balıkesir 6 N100/2500 Gamma 15 Clean Selling BOYDAK HOLDING ÇANTA Catalca, Istanbul 19 N100/2500 Gamma 47,5 Clean Selling DOST ENERJI GERES Manisa, Gelenbe 11 N90/2500 Gamma 27,5 Clean Selling EKSİM HOLDİNG HASANBEYLI Osmaniye 20 N100/2500 Gamma 50 Clean Selling EKSİM HOLDİNG SILIVRI Silivri, Istanbul 18 N100/2500 Gamma 45 Clean Selling AKÇA ENERJİ ALIAGA İzmir, Aliaga 4 N117/2400 Gamma 9,6 Clean Selling 343 WTG 857,1 MW UNDER CONSTRUCTION CUSTOMER PROJECT LOCATION # WT WTG TYPE Generation Σ MW Contract Type KARESİ ENERJİ AKRES EXTENSION Manisa, Akhisar 4 N100/2500 Gamma 10 Clean Selling BOREAS ENERJİ ENEZ EXTENSION Edirne, Saroz 2 N100/3300 Delta 6,6 Clean Selling ABK CESME ENERJI CESME İzmir,Çeşme 6 N117/3000 Delta 18 Clean Selling Total Units 422 WTG Total Capacity 1060,6 MW DOST ENERJİ KORES EXTENSION-II İzmir,Çeşme 3 N100/2500 Gamma 7,5 Clean Selling ERDEM HOLDING ÖDEMİŞ İzmir, Ödemiş 7 N117/3000 Delta 21 Clean Selling BIÇAKÇILAR ELEKTRİK PİTANE İzmir 2 N117/2400 Gamma 4,8 Clean Selling SANCAK ENERJI URLA İzmir, Urla 6 N117/3000 Delta 18 Clean Selling YENI ENERJI YENİHİSAR Aydın 9 N117/2400 Gamma 21,6 Clean Selling EDİNCİK ENERJİ EDİNCİK EXTENSION Bandirma, Balikesir 11 N117/2400 Gamma 26,4 Clean Selling ERDEM HOLDING BAĞARASI Aydın, Söke 20 N117/2400 Gamma 48 Clean Selling KARDEMİR BOZYAKA EXTENSION İzmir, Yeni Foça 2 N117/2400 Gamma 4,8 Clean Selling BURSA TEMİZ ENERJİ BANDIRMA-3 EXTENS Bandirma, Balikesir 7 N117/2400 Gamma 16,8 Clean Selling 79 WTG 203,5 MW * Cummul. in MW as of end of Q3/2014 5

6 WITH THE NEW IEC I / II / III TURBINES, NORDEX OFFERS BEST FIT FOR ALL WIND SITES SOP 06/2015 Rotor Ø 131 m N131/ % AEP Generation DELTA 117 m N117/2400 N117/ % AEP 100 m 90 m Generation GAMMA N100/2500 N100/ % AEP N90/2500 6,0m/s 6,5m/s 7,0m/s 7,5m/s 8,0m/s 8,5m/s 9,0m/s 9,5m/s 10,0m/s Wind speed IEC 3a Light wind IEC 2a Moderate wind IEC 1a Strong wind 6

7 THE NORDEX MULTI-MEGAWATT TURBINES SHARED & PROVEN COMPONENTS OF GAMMA AND DELTA GENERATION Generation Gamma Type Capacity Swept area N90/2500 IEC 1a 2.5 MW 6,362 m 2 Generation Delta Type Capacity Swept area N100/2500 IEC 2a 2.5 MW (+23%) 7,823 m 2 N100/3300 IEC 1a 3.3 MW 7,823 m 2 N117/2400 IEC 3a 2.4 MW (+37%) 10,715 m 2 N117/3000 IEC 2a 3.0 MW (+37%) 10,715 m 2 N117/2400 First installations since 12/2011 N131/3000 IEC 3a 3.0 MW (+26%) 13,478 m 2 N117/3000 First installations since 8/2013 7

8 LIGHT WEIGHT DESIGN OF NR58.5M BLADES Rotor Blade NR58.5 KEY INNOVATION FOR PERFORMANCE INCREASE Structural & aerodynamic design are based on the experiences of certified inhouse developments of N80/2500 (NR37,5) N90/2500 (NR45) N100/2500 (NR50) Use of carbon fiber composites (CFRP) in main girder of rotor blade NR58.5 and new NR65,5 is key for turbine load- and weight reduction NR45 NR50 NR58.5 WTG Type N90 N100 N117 Length 43.8 m 48.8 m 57.3 m Weight 10,300 kg 11,150 kg 10,500 kg Max. Chord 3,220 mm 3,700 mm 3,496 mm Swept area m² m² m² Bolt Circle Diameter Weight main girder 2,300 mm 2,300 mm 2,300 mm 31% 24% 18% Materials GRP GRP GRP and CFRP 8

9 NR 58.5 ROTOR BLADE (N117/2400 & N117/3000) confirmed: properties, tests and certifications power curve noise emission power quality according IEC (Wind Consult) according IEC (GL Garad Hassan, D) according Technische Richtlinie Teil 3 Rev./Version 22, FGW (Wind Consult) Lightning protection Certified according to IEC class I. 9

10 LIGHT WEIGHT DESIGN CONCEPT OF NR58.5 / NR65.5 Key Innovation for significant performance increase Tested blade designs NR50 / NR58.5 with proven power curves and sound power NR50 NR58.5 Blade mass kg kg Main Girders from carbon fibre composites 10

11 NORDEX TURBINES POWERED BY IN-HOUSE DESIGNED BLADES AEP Sound power - Efficiency - Time To Market NR50 (N100/2500) NR58.5 (N117/2400) (N117/3000) NR65.5 (N117/3000) Latest stage of evolution: Performance-optimized root section Max. chord moves further towards root to increase yield and limit loads Introduction of yield-optimized Nordex flat-back profiles Sound & load-optimized tip section More slender outboard section to optimize load and wake properties Selection of proven family of profiles with superior sound power properties 11

12 NORDEX TECHNOLOGY, PROVEN IN EXTENSIVE TESTING, PROTOTYPING & MEASUREMENT CAMPAIGNS Nordex in-house test facilities Yaw System Pitch Bearing Rotor Blade Pitch System Dust Vibration Nordex makes comprehensive use of in-house test facilities for important systems Further testing is carried out at external test facilities of system suppliers Tests are complemented by numerous measurement campaigns in the field 12

13 NR 58.5 BLADE PRODUCTION IN TURKEY PROVEN TECHNOLOGY AND STRONG PARTNER FOR LOCAL SUPPLY Leading provider of composite solutions to the transportation & military vehicle markets Global Blade Manufacturer with focus on: Solid growth Long term partnerships Major industry players Advanced technology World-class focused factories Track record : > 10 years > 14,000 > 1.3 M m² experience blades supplied to the strictest quality standards global production space USA, Mexico, China, Turkey

14 NR 58.5 BLADE PRODUCTION IN TURKEY PROVEN TECHNOLOGY AND STRONG PARTNER FOR LOCAL SUPPLY TPI Turkey started in March of 2012 as a joint venture with Alke Construction Currently 1000 employees supporting 4 shifts ISO 9001 certified Nordex shop floor approval -> ensuring identical production processes and high quality standards as for Nordex own and all other Nordex rotor blade suppliers 100% support at site during ramp-up phase (SQA and Production personnel) First N117/3000 projects with NR58.5 blades from TPI installed Maximum feed-in tariff [US$ cent/ kwh] Feed-in tariff: 7,30 Equipment bonus (local content): 1. Blades 0,80 2. Generator, Power electronics 1,00 3. Turbine Tower 0,60 4. All of the mechanical equipment in rotor and nacelle groups (excluding 1 or 2) 1,30 Total Feed-in tariff (first 5 years to 2020) 8,70 14

15 Conclusion: Wide product range, superior technology and high quality standards Strong partner to fulfill local content requirements Competent partner with long track record and high market share Susurluk Wind Farm 21 x N100/2500 R80 Most popular model in Turkey 2013 (navigant research)

16 Thank you very much for your attention Dipl.-Ing. Andreas Beyer Senior Product Manager Nordex Energy GmbH Langenhorner Chaussee Hamburg Web: